Poulan Pro PPH23B48 User manual

REPAIR PARTS MANUAL
MODEL:
PPH23B48
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
READ THIS MANUAL AND FOLLOW ALL
WARNINGSANDSAFETYINSTRUCTIONS.
FAILURETODOSOCANRESULTINSERI-
OUS INJURY.
IMPORTANT MANUAL DO NOT THROW AWAY
427119 02.06.09 SR Printed in the U.S.A.
03076

2
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
whenorderingrepairparts. Theillustrationsmayormaynotrepresenttheactualassemblies;therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “ PPH23B48 (96042008100) ”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................3
ELECTRICAL............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE.................................................................................................................10-11
STEERING............................................................................................................12-13
SEAT..........................................................................................................................14
DECALS.....................................................................................................................15
MOWER DECK.....................................................................................................16-17
MOWER LIFT.............................................................................................................18
WARRANTY...............................................................................................................19

3
NOTES
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
SM
B
GL
2
3
1
6
A2
A1
M
6
3
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH12
IGNITION SWITCH
CIRCUIT
POSITION
OFF B+A1
RUN/OVERRIDE
B+S+A1
START
M+G+A1
B+A1
RUN
“MAKE”
L+A2
POWER OUTLET
(OPTIONAL)
12V
A
AMMETER
(OPTIONAL)
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
B
A
G
H
D
FC
E
PTO SWITCH
B
A
H
D
C
E
BLUE BLACK
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
SCHEMATIC

4
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
ELECTRICAL
8
1
99
100
91
227
90
28
55
26
43
41
24
27
25
30 33
22
79 21
40
71
34
With Service Minder Option
4646
With 12V Outlet Option
59
103
16
42
T11S
102
29
105

5
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 412894 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 411935 Key/Chain
34 110712X Switch Light / Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174651 Switch PTO
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 194276 Harness Ign.
79 175242 Socket Asm Bulb Twistlock
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
102 404454 Harness Pigtail
105 407568 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
CHASSIS
68 68
68
228
228
183
194
236
236
180
68
68
213
213
52
218
34
Chassis-tex_elite-sv-pro_19
189
189
152 217
235
235
182
176
176
175
177
5
176
176 130 151
137
14
18
208
207
15
25
186
37
194
181
36
36
196
181
162
138
287
161
233
233
165
150

7
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199649X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183395X428 Grille
25 183835X599 Lens Grille RH
34 196125 Plate Engine
36 17060512 Screw 5/16-18 x 3/4
37 414878X417 Fender
52 73680500 Nut Lock 5/16-18
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 BOS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 199535 Shield Browning/Debris
161 193229X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 196826 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 195457 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414579 Console Asm. Deck Lift
207 183833 Bezel RH
208 183832 Bezel LH
213 74760512 Bolt 5/16-18 x 3/4
217 409167 Rod Pivot Chassis
218 196395 X-Piece Hood Stop
228 195161 Stud Fastener
233 196539 Bolt Shoulder
235 406129 Spacer Fender
236 73930500 Nut Center lock 5/16-18 unc
287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
DRIVE
52
51
170
171
225
125
drive-tex_K46_pedal_28
2
2
73
73 33
205
1
116
33
230
230
183
183
205
116
56
213
221
160
206
26
207
209
92 125
116
64
188
161
167
160
42
29
15
159
159
35
184
221
186
189
49
187
50
51
52
51
190
185
125
226
125
125
80 125
208
210
214
125
215
153
166
211
211
222
17
163
153
99
216
143
197
196

9
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Tufftorq K46BT (Order
PartsfromTransaxleManufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 413678 Spring, Brake
26 199679 Spring Return Cruise
29 403806 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 130969 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt Hex 5/16-18 x 3.75
80 410024 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 415742 Rod Spring Bypass
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
143 17490508 Screw 5/16-18 x 1/2
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 401034 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110622 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 195804 Link Clutch Anti-Rotation
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 421263 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
216 196131 Bracket Pulley Idler
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
225 403319 Keeper Belt Transaxle
226 401564 Bracket Mount Torque
230 188967 Washer Harden .793 x 1.637 x 060
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
ENGINE
1
84
12
11
41
42
85
29
SPARK ARRESTER KIT
45
18
15
37
28
37
21
20
62
71
70
79
69
87
2
engine-tex_bs-2cyl_18
81
82
9
90
91