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Poulan Pro PR17H42STA User manual

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IMPORTANT MANUAL Do Not Throw Away
TM
OWNER'S MANUAL
MODEL:
PR17H42STA
LAWN TRACTOR
WARNING:
Read this Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
ALWAYS WEAR EYE PROTECTION DURING OPERATION
279820 PR17H42ST,a, ,,_0,,,ov.,,,r,,n,,_o_,._._.'
SAFETY RULES
_lk 'Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERALOPERATION
•Read, understand, and follow all instructions in the
manual and on the machine before starting.
•Only allowresponsibleadults, who are familiar withthe
instructions,to operate the machine.
•Clear the area of objects such as rocks, toys, wire,
etc., whichcouldbepickedupand thrown bythe blade.
• Be suretheareais clear ofotherpeople before mowing.
Stop machine if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary.
Alwayslockdownand behindbeforeand while backing.
•Be aware ofthemower discharge direction and do not
point itat anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
•Slow downbeforeturning.
•Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Turn off bladeswhen not mowing.
•Stop engine before removing grass catcher or unclog-
ging chute.
•Mow onlyin daylight or good artificial light,
•Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
•Use extracare when loading or unloading the machine
into a trailer or truck.
•Data indicates thatoperators, age 60 years and above,
are involved in a large percentage of dding mower-
related injuries.These operatorsshould evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are amajor factor related to loss-of-control and
tipoveraccidents, whichcan resultinsevere injury ordeath.,
Allslopes require extracaution. Ifyou oannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps, Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slowspeed. Choose a low gear sothat you wiUnot
have to stop or shift while on the slope.
•Followthemanufacturer's recommendations forwheel
weights orcounterweights to improve stability.
•Use extra care with grass catchers or other attach-
ments. These canchange the stability of the machine.
•Keepallmovementontheslopesslowandgradua/. Do
not make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight downthe slope.
DO NOT:
•Do not turn on slopes unless necessary, and then, turn
slowlyand gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments.
The mower couldsuddenlyturnover ifawheel isoverthe
edge of acliff or ditch, or if an edge caves in,
•Donotmowonwetgrass.Reducedtractioncouldcause
sliding.
•Do not tryto stabilize the machine by puttingyourfoot
onthe ground.
•Donotusegrasscatcheronsteepslopes.
III. CHILDREN
Tragic accidents can occur if the operator isnot alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
•Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
•Before and when backing, look behind and down for
small children.
•Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation,
• Never allow children to operate the machine.
• Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use onlyan approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside
where there isanopen flame, suchas awater heater.
• Never run amachine inside a closed area.
•Keep nutsand bolts, especially blade attachment bolts,
tightand keep equipment in good condition.
•Never tamper with safety devices. Check their proper
operationregularly.
• Keep machine free of grass, leaves, or other debds
build-up. Clean oilorfuel spillage, Allowmachinetocool
before storing.
•Stop and inspect the equipment ifyou stdke an object.
Repair, ifnecessary, before restarting.
•Never make adjustments or repairs with the engine
running.
•Grass catcher components are subject to wear, dam-
age, and deterioration, whichcould exposemovingparts
orallow objectsto bethrown. Frequently check compo-
nents and replace with manufacturer's recommended
parts, when necessary.
•Mower blades are sharp and can cut. Wrapthe blade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
as required.
2
A S.A.FETY RU.LES
Safe Operation Practices for Ride-On Mowers A
• Besurethe areais clear of otherpeople before mowing.
Stop machine ifanyone enters the area.
•Never carry passengers orchildreneven withthe blades
off.
• Do not mow in reverse unless absolutely necessary.
Always lookdownand behind beforeand while backing.
•Never carry children.They may fall offand be seriously
injured or interfere with safe machine operation.
•Keep children out of the mowing area and under the
watchful care ofanother responsible adult.
•Be alert and turnmachine off ifchildren enter the area.
•Before and when backing, look behind and down for
small children.
• Mow up and downslopes (15° Max), not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts,or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Use slow speed. Choose a lowgear so that you willnot
have to stop or shift while on the slope.
•Avoid starting or stopping on a slope, if tires lose
traction, disengage the blades and proceed slowly
straight downthe slope.
•Ifmachine stopswhile going uphill,disengage blades,
shift into reverse and back down slowly.
•Do not turnon slopes unless necessary, and then, turn
slowlyand gradually downhill, ifpossible.
IA
ALook for this symbol to point out important I
safety precautions. It means CAUTION!!!
BECOME ALERT!t! YOUR SAFETY IS IN-
VOLVED.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the trac-
tor.
ACAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest
possible speed when on e slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with,
the ground and cause you to lose control
of your tractor.
ACAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
A WARNINGA
The engine exhaust from this product.contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.0 GALLONS
ANDTYPE: UNLEADED REGULAR
OILTYPE(API-SF/SG/SH): SAE 30 (above32°F)
SAE 5W-30 (below32°F)
OILCAPACITY: W/FiLTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .030")
VALVE CLEARANCE: INTAKE: .003"-.005"
EXHAUST: .005"-.007"
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS Battery
5 AMPS Battery
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASESIZE: UIR
27-35 FT.LBS.
BLADE BOLT TORQUE:
CUSTOMER RESPONSIBILITIES
* Read and observe the safety rules.
•Followa regular schedule in maintaining, caringfor and
using your tractor,
•Followthe instructionsunder the"Customer Responsi-
bilities"and "Storage" sectionsofthis owner's manual.
CONGRATULATIONS onyour purchaseofa newTractor.
Ithasbeen designed, engineered and manufacturedtogive
you the best possible dependability and performance.
Should you expedence any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repairthis tractor.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain yourtractorproperly.
Always observe the "SAFETY RULES".
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
with aspark arrester meeting applicable local or state laws
(ifany). If a spark arrester isused, itshouldbe maintained
in effective working order bythe operator.
Inthe stateofCalifomiathe above isrequiredby law (Section
4442 ofthe California PublicResourcesCode). Other states
may have similar laws. Federal lawsapplyon federal lands.
TABLE OF CONTENTS
SAFETY RULES ..... 2.3
,,,.. ,..,,,...,.o,,,.,,,°,,,,,,o,,,.,.*,o,,o,.,o ,,,
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILrrlES ...................... 4, 15-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ....................................... 15
SERVICE AND ADJUSTMENTS ............................. 19.23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS - TRACTOR .................................. 28-43
WARRANTY ................................................................ 46
4
UNASSEMBLED PARTS
Seat
Steering Wheel
Steering
Wheel Insert
Sleeve l
Steering Adapter
Steenng
E_ension
Shaft
(1) Hex Bolt
3/8-16 x 1
P
(1) Large Flat
washer 3/8
(1) Locknut
5/16-18
- x 1-1/4
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob_
(1) Shoulder
Bolt 5/16-18
Slope Sheet
(2) Keys
(2) Mulch Bla_ •-
5
ASSEMBLY
Your new tractor has been assembled at the factory withexception ofthose parts leftunassembled for shipping purposes. To
ensure safe and proper operation ofyour tractor all parts and hardware you assemble mustbetightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard
wrench sizes are listed.
(1) 3/4" Socket w/drive ratchet Utility knife
(1) 9/16" wrenches Tirepressure gauge
(2) 1/2" wrenches PhillipsScrewdriver
When fight orlefthand ismentioned inthismanual, itmeans
when you are in the operating position(seated behind the
steedng wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut, from top to bottom, along lineson all four comers
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slide extension shaft onto lower steering shaft. Align
mounting holesinextension and lowershaftsand install
5/16 hex bolt and Iocknut. Tighten securely.
• Piece tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•Position front wheels ofthe tractorsothey are pointing
straightforward,
•Remove steedngwheel adapterfrom steeringwheel and
slide adapter onto steering shaft extension.
•Position steering wheel socrossbarsare horizontal (left
to right) and slide inside boot and onto adapter.
•Assemble large fiat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
•Snap steedng wheel insertintocenter ofsteedngwheel.
•Remove protective materials fromtractorhoodand griU.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTU RETIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
STEERING
WHEEL STEERING
BOOT
TABS
ADAPTER ...-...------i EXTENSION SHAFT
7
-_ 5116 HEX BOLT
5/16 LOCKNUT_'_ _
STEERINQ_". ""- __, _._\
SHAFT _._,.". , ,_ _' TAB
_'__, I_' SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•Lift seat pan to raised position and open battery box
door.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum ofone hour at 6-10 amps.
(See"BA'I-I'ERY" inCUSTOMER RESPONSIBILITIES
section ofthis manual for charging instructions).
6
ASSEMBLY
BOX
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tighteningadjustment knob.
•Remove adjustment knoband flatwasher secudng seat
tocardboard packing and set asideforassembly ofseat
totractor.
•Pivot seat upward and remove from the cardboard
packing. Remove cardboard packingand discard.
• Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder boltsecurely.
•Assemble adjustment knoband flatwasher loosely. Do
not tighten.
•Lower seat into operating positionand sit on seat.
•Slide seat untila comfortable positionisreached which
allowsyou to pressclutch/brake pedalall theway down.
•Get off seat without moving itsadjusted position.
•Raise seat and tighten adjustment knob securely.
SEAT PAN SEAT
SHOULDER
BOLT
ADJUSTMENT
FLAT WASHER
FIG. 3
NOTE: You may now rollor ddve your tractor offthe skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Operation
section, page 10, for location and function of
controls)
•Press liftleverplunger and raise attachment lift'leverto
its highest position.
•Release parkingbrakebydepressingclutch/brakepedal
•Place freewheel control in freewheeling position to
disengage transmission(See =TOTRANSPORT" inthe
Operation sectionof this manual).
•Roll tractor forward offskid.
•Remove banding holding discharge guard up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_WARNING: Beforestarting,read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor isin a well-ventilated area. Be sure the area in
front of tractor isclear of other people and objects.
•Be sure all the above assembly steps have been
completed.
•Check engine oil level and fillfuel tank with gasoline.
• Place freewheel controlin "transmission engaged" po-
sition.
• Sit on seat in operating position,depress clutch/brake
pedal and set the parkingbrake.
•Place motioncontrol lever in neutral (N) position.
•Press liftleverplunger and raise attachment liftlever to
its highest position.
•Start theengine.Afterengine hasstarted, move throttle
control to idleposition.
• Release parkingbrake.
•Slowly movethemotioncontrolleverforward and slowly
drive tractor offskid.
•Apply brake tostoptractor,set parkingbrake and place
motion controllever in neutral position.
•Turn ignitionkey to "OFF" position.
Continue with the instructionsthat foliow.
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
•Remove highperformance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section ofthis manual).
7
ASSEMBLY
TO INSTALL MULCHER PLATE (See Rg. 4)
NOTE: Ifyouinstalledthemulchingbladesyouwillneed toinstall
themulcherplate.
•Raise and hold deflector shield in upright position.
•Place front of mulcher plate over front of mower deck
opening and slideinto place, as shown.
•Hook front latch into hole on front of mower deck.
•Hook rear latch into hole on back of mower deck,
I_ AUTION: _not _'nove d_-'tor shmld I
from mower. Raise and hold guard when
attaching mulcher plate and allow it to
rest on plate while in operation.
DEFLECTOR MULCHER
SHIELD PLATE
LATCH
HOOKS
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades willdischarge and baggrass, but
for bestbaggingand discharginginstallthe highperformance
blades.
•Remove mulcher plate and mulcher blades aDd install
highperformanceblades, (see BLADE REMOVAL inthe
CUSTOMER RESPONSABILITY sectionofthismanual).
•Store mulcherblades and mulcher plate in a safe place.
Your mower isnow ready for discharging or installation
of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tires on yourtractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
bestcutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing should be propedy
leveled. See'qO LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are muted
correctly.
CHECK BRAKE SYSTEM
Afteryou learn howto operate your tractor,check tosee that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,f CHECKLIST
BEFORE YOU OPERA TEAND ENJO Y YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SA TISFAC TION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
•/Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are stillsecure
and wires are properly clamped.
•/Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
•/Engine oil is at proper level.
,/' Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ Itis important to purge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See 'q'O START
ENGINE" and"PURGE TRANSMISSION" inthe Opera-
tion section of this manual).
8
OPERATION
These symbols may appear on your tractor or inliterature supplied with the product. Learn and understand their meaning.
BAI-FERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEONENG,NEOFFO,LPRESSOREL,GHTSONO%_MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
N H L
AI-rACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION A'I-I-ACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Modelsonly)
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize youreelf with the locationsofvarious controlsand adjustments. Save
this manual for future reference.
THROTTL_CHOKE
CONTR(
CLUTCH/ _.
BRAKE_
PEDAL _-
HEIGHT
ADJUSTMENT
KNOB
FREE WHEEL
ATTACHMENT
CLUTCH LEVER IGNITION LIGHT
SWITCH JSWITCH
fPOSITION
_' LIFT LEVER
::. JP'UNGER
_ _ "_PARKING
_=_/ LEVER
FIG. 5
Our tractors conform to the safety standards ofthe American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, orotherattachments mountedtoyourtractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for declutchingand brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locksclutch/brakepedal intothe brake
position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor withthe engine off.
MOTION CONTROL LEVER: Selects the speed and
direction oftractor.
AI-FACHMENT LIFT LEVER: Used to raise, lower, and
adjust themower deckorotherattachments mounted toyour
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB -Used toadjustthe mower
cutting height.
10