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Poulan Pro PRGT22H50C User manual

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IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL:
PRGT22H50C
LAWN TRACTOR
_WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
Always Wear Eye Protection During Operation
178493 3.1.01 JH
- Printed in U.S.A.
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and followall instructions inthe manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Beaware ofthemower discharge direction and do notpoint
itat anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave arunning machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stopengine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing road-
ways.
Use extra carewhen loading or unloading the machine into
a trailer or truck.
Data indicates that operators, age60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
Keep machine free ofgrass, leaves or other debris build-
up which can touch hot exhaust /engine parts and burn.
Do not allow the mower deck to plow leaves
or other debris which can cause build-u p to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to Ioss-of-control and tipover
accidents, which can result in severe injury or death, All slopes
require extra caution, If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do
not make sudden changes in speed or direction.
2
Avoid starting or stopping on a slope. Iftires Iosetraction,
disengage the blades and proceed slowly straightdown
the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over ifawheel isover the
edge of a cliff or ditch, or if an edge caves in.
Do notmow on wet grass. Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on
theground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Neverassumethatchildren
will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care ofanother responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and downforsmall
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free ofgrass, leaves, or other debris build-
up. Clean oilorfuelspillage. AIIowmachinetocool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, ifnecessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subjectto wear, damage,
and deterioration, which could expose moving parts or
allow objects tobethrown. Frequently check components
and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear ofother people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mew in reverse unless absolutely necessary. Always
look down and behind before and while backing,
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult,
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), net across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps, Uneven terrain could over-
turn the machine, Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do net turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In orderto prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhere itcannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications ofthe manufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API_SF_SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED (MPH): FORWARD: 0 - 5,8
REVERSE: 0-2.1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 16 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, itshould be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See RE-
PAIR PARTS section of this manual).
CONGRATULATIONS on your purchase of a new Tractor. Ithas been designed, engineered and manufactured to give you
the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain you rtractor properly. Always
observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 16-19
ASSEMBLY ................................................................ 6-9
OPERATION ............................................................ 10-15
MAINTENANCE SCHEDULE ....................................... 16
SERVICE AND ADJUSTMENTS ............................. 20-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................. 28-29
REPAIR PARTS - TRACTOR .................................. 32-46
WARRANTY ............................................. BACK COVER
4
UNASSEMBLED PARTS
Steering Wheel
Steering Sleeve
Steering Sleeve
Extension
Steering Steering
Wheel Adapter Wheel Insert
Seat
(1) Washer @
17/32 x 1-3/16 x 12 Gauge
(1) Knob _1_
Mower
(5) Retainer Springs (_,,_
(double loop)
Retainer Springs (single loop)
(2)Flanged
Assembly
Gauge Wheel
(12) Crownlock
Nuts 5/16-18
(4)
;rackets
(4) Wheels
(4)
Adjusting
Bar
(4) Retainer
springs
(12) Carriage Bolts
5/16-18 x 5/8
O 4_7_2ers
14 Ga.
(4) Clevis Pins
(4) Shoulder Bolt
Nose Roller
Nose Roller
Nose Roller
Brackets
(2) Nylon
Locknuts
5/16-18
(2) HexBolts _
5/16-18 x 1
(2) Washers
17/32 x 7/8 x 16 Ga.
Keys
(2) Keys Slope Sheet
For Future Use
5
ASSEMBLY
Your new tractor has been assembled atthe factory with exception of those parts left unassembled for shipping pu rposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Pliers (1) Tire pressure gauge
(2) 9/16"wrench (1) Utility knife
(1) 1!2"wrench (1) 3/4" socketw/drive ratchet
When right or left hand is mentioned in this manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
Remove hex bolt, Iockwasherand large flatwasher from
steering shaft.
Position front wheels of the tractor so they are pointing
straightforward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal (left
to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center ofsteering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRESWHERE TRACTOR
IS TO ROLL OFF SKID.
STEERING WHEEL
INSERT
___---_LHEX BOLT
OCK WASHER
(_---_LARGE FLAT WASHER
SLEEVE EXTENTION
STEERING /J
SHAFT
STEERING'
SLEEVE _ ,/ _\
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
LABEL
FIG. 2
6
ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat
to cardboard packing and setasidefor assembly ofseat
to tractor.
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
SHOULDER
BOLT
FLAT WASHER
KNOB
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation
section, page 11 for location and function of
controls)
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake bydepressing clutch/brake pedal.
Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 11 for location and function
of controls)
,_WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been
completed.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in"transmission engaged" posi-
tion.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
Start the engine. After engine has started, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control leverforward and slowly
drive tractor off skid.
Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
ASSEMBLE GAUGE WHEELS AND
BRACKETS TO MOWER DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
Attach front gauge wheel brackets marked front left
(FL), front right (FR) to mower deck using (3) carriage
bolts and (3) Iocknuts. For ease of installation do not
tighten Iocknuts until all carriage bolts have been in-
stalled.
Attach rear gauge wheel brackets marked rear left (R L),
rear right (RR) to mower deck using (3)carriage bolts and
(3) Iocknuts. For ease of installation do not tighten
Iocknuts until all carriage bolts have been installed.
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center Iocknuts and tighten
securely.
Adjust gauge wheels to highest position for ease of
mower deck assembly.
Adjust gauge wheels before operating mower as shown
in the operation section of this manual.
RETAINER
SPRING % CROWNLOCK
PIN _ NUT
GAUGE
WHEEL
MOU f
BRACKET
SHOULDER
BOLT ADJUSTING
BAR
GAUGE
WHEEL CARRIAGE
_,_ BOLTS
3/8 WASHER 3/8-16 CENTER
LOCKNUT
7FIG. 4
ASSEMBLY
TO ATTACH NOSE ROLLER (See Fig. 5)
Position brackets, 17/32 x 7/8 x 16gauge washers, and
nose roller between deck mounting brackets as shown.
Be sure to position brackets on correct side, as shown.
Install hex bolts and lock nuts as shown. Tighten
hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
TAB "B"
HOLE BRACKET
TAB
NOSE
ROLLER_
HEX
BOLT
_A _ LOCK NUT
TAB WASHER
FIG. 5
INSTALL MOWER AND DRIVE BELT
(See Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking
brake.
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
CHASSIS
BRACI
Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
If equipped, turn height adjustment knob counterclock-
wise until it stops.
Lower mower linkage with attachment lift control.
Install belt into electric clutch pulley groove.
Place the suspension arms on inward pointing deck
pins. Retain with double loop retainer spring with loops
down as shown.
Install front plate assemblyto tractor suspension brack-
ets and retain with single loop retainer springs as shown.
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
DOUBLE LOOP SUSPENSION ARMS
RETAINER SPRING
(Inwardpointingdeckpins) FRONT
MOWER
BRACKET
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
FRONT
SUSPENSION ELECTRIC
BRACKETS CLUTCH
FRONT
PLATE
GAUGE
WHEEL
\PIN
SINGLE LOOP
RETAINER
SPRINGS
DOUBLE
LOOP
RETAINER
SPRING
USE PLIERS FOR
RETAINER SPRINGS
ANTI-SWAY
BAR
IDLER
PULLEY
DEFLECTOR
SHIELD
LOOP
DOWN FIG. 6 8
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the fig ures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how tooperate your tractor, check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
/CHECKLIST
BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCEAND SA TISFACTION FROM THIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLL OWING CHECKLIST:
,z All assembly instructions have been completed.
,z No remaining loose parts in carton.
,z Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
,z All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLL OWING IMPORTANT
ITEMS:
,z Engine oil is at proper level.
,z Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
,z Be sure brake system is in safe operating condition.
,z It isimportant topurge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See "TO START
ENGINE"and"PURGE TRANSMISSION" inOperation
section of this manual).
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
I-
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
L,GHTSO.OVI,_TEMPt
ENGINE ON ENGINE OFF OIL PRESSURE
I J
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE
CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE
@@@@@
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
10
FREE WHEEL
(Automatic Models only)