Poulan Pro Pro 96042003600 Owner's manual

REPAIR PARTS MANUAL
MODEL: 96042003600
PB195H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
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WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
411288 Rev 5 08.16.07 TH Printed in U.S.A.
02478

2
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
5,8
4,10
3,9
11
7
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
10
3
16
9
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106222X Tire F T 15 x 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X421 Rim Asm 6" front Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel nly)
8 106108X421 Rim Asm 8" rear Service
9 106268X Tire R T 18 x 9.5-8 Service
10 7152J Tube Rear (Service Item Only)
11 104757X421 Cap Axle
- - 144334 Sealant, Tire ( 10 oz. Tube)
20
14
1 199114 Decal Oper
2 408834 Decal Engine H.P.
3 186164 Decal Hood LH
4 408794 Decal Side Panel
6 170563 Decal Warning, Keep Hand Away
7 401175 Decal Replacement Parts
8 411175 Decal LWRDASH
9 172740 Decal Fender Logo
11 172743 Decal Ins Strg Whl
12 408948 Decal Fender SD RH
1
13 408949 Decal Fender SD LH
14 160396 Decal V-Belt Schematic
16 186163 Decal Hood Rh
20 145005 Decal Bat Dan/Psn
- - 193226X428 Pad Footrest LH
- - 193277X428 Pad Footrest RH
- - 166960 Decal Bypass
- - 411287 Manual Operator's E&F
- - 411288 Manual Parts
7
11 44
6
12
13
88
2

3
BATTERY
FUSE
AMMETER
(OPTIONAL)
RED RED
RED
RED
WHITE
BLACK
BLUE
BLACK
BLACK
BLACK/WHITE
BLACK
BLACK
BLUE
BLUE
BROWN
BLACK
BLACK
GRAY
GRAY
BLACK
SOLENOID
M
A
STARTER
CLUTCH / BRAKE
(PEDAL UP)
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
UNIT
HOUR
METER
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
HEADLIGHTS
SM
B
GA1
A2
L
REVERSE SWITCH
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
(OPTIONAL)
NOT IN REVERSE
LIGHT SWITCH
SHORTING CONNECTOR
ATTACHMENT CLUTCH
(CLUTCH OFF)
REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
NON-REMOVABLE
CONNECTIONS
02836
ORANGE
LIGHTING SYSTEM OUTPUT
5AMPAC@3600RPM ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
SCHEMATIC

4
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
ELECTRICAL
30
33
42
40
26
28
71
400449
29
34
43
25
27
41
Battery _31
8
1
227
22
21
16
90
55

5
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Socket Light
22 4152J Bulb, Light # 1156
25 401662 Cable Battery 6 Ga. Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 401545 Switch Seat
30 193350 Switch Ign
33 140401 Key Ign Molded Generic
34 110712X Switch Light/Reset
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
90 400725 Cover Terminal
92 193465 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
37
181
181
194
36

183
152 159
2


180
162
196

68
222

CHASSISTEX?ELITEªSVªPRO
197
138
182
176
175
5
137
177
130
151
14
18
208
207
15
25
186
176
176 176
130
150
219
194
219
235

REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
CHASSIS

7
2 194263 Drawbar
5 197783X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 193218X428 Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
99 532408418 Rod Bypass
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 184322 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 410584 Console Asm. Deck Lift
197 156524 Rod Pivot Chassis
207 183833 Bezel Grille RH
208 183832 Bezel Grille LH
219 195161 Stud Fastener
222 137729 Screw Thd Roll 1/4-20 x 5/8
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut center Lock 5/16-18
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
CHASSIS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION

8
70
74
56
185
171
186
189 49
187
50
51
190
52
51
51
231
170
165166
64
188
161
35
175 176
178 174
22
23
184
167
160
42
159
114
166
125
80 125
125
121
226
277
2
2
183
205
drive-tex_1-lt-hydro_T2_r2
1
116
73
162
125
73
162


153
153 279
29
15 159
17
125
116
205
37 33
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
DRIVE

9
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
DRIVE
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
1- - - - - - Transaxle, Hydro Gear T2
(See Transaxle Manufacturer)
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
22 197660 Rod Shift
23 409154X421 Knob
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907X V-Belt, Drive
64 196200 Shaft Asm. Pedal Brake Control
70 193220X428 Console
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
80 408393 Strap Torque
99 408418 Rod Spring Bypass
114 73800500 Nut Lock 5/16-18 UNC
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring 1"
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
165 196212 Bushing
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110622 Bolt
174 197289 Nut Push
175 408539 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
226 74780716 Bolt 7/16-14 x 1 Gr 5
227 405296 Washer Serrated
231 407287 Idler V-Groove 1.688" Offset
279 408538 Link Shift

10
21
20
OPTIONAL EQUIPMENT
Spark Arrester
29
18
15
37
28
engine-bs-1cyl-tex_4
12
42
85
9
90
84
45
1
81
82
69 2
79
97
96
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003600), PRODUCT NO. 960 42 00-36
ENGINE