Poulan Pro Pro 96042006000 User manual

REPAIR PARTS MANUAL
MODEL:
PB22H54BF
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY
PRINTED IN THE U.S.A.
417921 REV. 3 07-03-08 SBW
03076

2
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 8134H Tube, Front
5 106230X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 184708 Tire, Rear
10 7152J Tube, Rear
11 400404X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
3
15
2
1 402355 Decal, Hood RH
2 402357 Decal, Hood LH
3 408796 Decal, Side Panel
4 172740 Decal, Fender
5 418286 Decal, Engine
6 411658 Decal, Fender Operator's
7 402526 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Danger/Poison
10 408948 Decal, Fender RH
6
11 417168 Decal, Replacement
12 408949 Decal, Fender LH
13 172743 Decal, Steering Wheel
14 198785 Decal, Mower Schematic
15 178502 Decal, Caution
- - 166960 Decal, Bypass
- - 193279X428 Pad, Foot Pedal Control
- - 193101X428 Pad, Footrest, LH
- - 417920 Manual, Operator's (Eng/French)
- - 417921 Manual, Parts
3
13
9
5
14
8
11
4
7
12
10

3
NOTES
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
SM
B
G
L
2
3
1
6
A2
A1
M
6
3
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH12
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1
START
M+G+A1
B+A1
RUN
“MAKE”
L+A2
POWER OUTLET
(OPTIONAL)
12V
A
AMMETER
(OPTIONAL)
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
B
A
G
H
D
FC
E
PTO SWITCH
B
A
H
D
C
E
BLUE BLACK
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
SCHEMATIC

4
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
8
1
99
100
91
227
90
28
55
26
43
41
24
27
25
30
33
22
79 21
101
40
71
34
With Service Minder Option
4646
With 12V Outlet Option
59
103
16
42
T11S_r1
102
29
105

5
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 198893 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps. Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign.
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd. Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch PTO
55 17490512 Screw Thdrol. 5/16-18 x 3/4 TYTT
71 194276 Harness Chassis
79 175242 Socket Asm. Bulb Twistlock
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hex Wsh. Thdrol. 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail
102 404454 Harness Pigtail K46 TEX ROS
105 407568 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
CHASSIS
14
153
148
130
130
122
37
181
181
182
176
176
175
194
36
236
68
183
188
165
152 159
139
139
150
180
18
5
161
177
196
162
176
176
Chassis-tex_Stealth II PL_2
162
222
222
205
206
178
235
236 235
228
194
228
195
2
58
159
189
189
159 233
233

7
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 412282 Drawbar Lower
5 195102X428 Dash
14 175260X428 Hood
18 175289X428 Grille
36 17060512 Screw 5/16-18 x 3/4
37 400009X428 Fender
58 412281 Drawbar Upper
68 17490508 Screw 5/16-18 x 1/2
122 192512 Screw WSHD Hex 10-32 x 5/8
130 416358 Screw #10 x 0.750 BOS Thread
139 171873 Bolt Shoulder 5/16 - 18
148 164655 Bumper Hood
150 175351 Duct Heat
152 194329 Shield Browning/Debris
153 161840 Lens Bar
159 17000612 Screw Hex Wsh. Thdrol. 3/8-16 x 3/4
161 193097X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193236 Cross Member
176 400776 Screw 10-24 x 5/8 Wshd. Qdrx.
177 195227 Bushing Steering
178 195651 Cargo Asm. Net
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 192551 Dash Lower
183 74780520 Bolt Fin. Hex 5/16-18 x 1-1/4
188 194316 Bracket Pickoff Hood
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
195 401556X428 Plug Hole Dash
196 410585 Console Asm. Deck Lift
205 169847X428 Skirt Hood RH
206 169848X428 Skirt Hood LH
222 137729 Screw Thrdrol. 1/4-20 x 5/8
228 195161 Stud Fastener
233 196539 Bolt Shoulder
235 406129 Spacer Fender
236 73930500 Nut Lock 5/16-18
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DRIVE
231
51
170
171
225
125
2
2
73
73
33
205
1
116
33
230
230
183
183
205
116
7
9
7
9
56
213
221
160
206
26
207
209
92 125
116
64
188
161
35
184
167
160
42
159
221 74
186
189
49
187
50
51
52
51
190
185
163
153
208
210
214
80
125
125
125
226
125
215
153
166
211
222
29
159
15
17
99
224
197
196
Drive-tex_K46_pedal_4

9
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 414006 Transaxle, Tufftorq K46BN
(Order Parts from Transaxle
Manufacturer)
2 186211 Key
7 199844 Hub Asm.
9 140080 Bolt Hub Wheel
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 413678 Spring, Brake
26 199679 Spring Return Cruise
29 403806 Rod, Brake
33 12000001 Ring E
35 197275 Rod, Brake, Park
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 130969 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 ScrewHexWsh.HILO1/4x1/2unc
80 410024 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 415742 Rod Bypass
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 401034 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
183 400424 Spacer Axle
184 195361X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 199769 Link Clutch Anti Rotation
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 199466 Rod Control Cruise
210 197860 Rocker Asm. Pedal Control
211 120183X Bearing Nylon
213 195352X428 Knob Control Cruise
214 197302X428 Pad Pedal Forward
215 197301X428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
224 193099X428 Console Toolbox
225 403319 Keeper Belt Transaxle
226 401564 Bracket Mount Torque
230 188967 Washer Harden .793 x 1.637 x 060
231 407287 Idler V-Groove
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
1
84
84
29
SPARK ARRESTER KIT
84
45
18
15
37
28
37
22
21
20
62
71
70
79
69
87
2
engine-tex_bs-2cyl_2
81
82
12
11
41
42
90
85
9
91
31
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ENGINE