Poulan Pro Pro 96042006000 User manual

REPAIR PARTS MANUAL
MODEL:
PB22H54BF
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY
PRINTED IN THE U.S.A.
417921 REV. 3 07-03-08 SBW
03076

2
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
7
1
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 8134H Tube, Front
5 106230X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 184708 Tire, Rear
10 7152J Tube, Rear
11 400404X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
3
15
2
1 402355 Decal, Hood RH
2 402357 Decal, Hood LH
3 408796 Decal, Side Panel
4 172740 Decal, Fender
5 418286 Decal, Engine
6 411658 Decal, Fender Operator's
7 402526 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Danger/Poison
10 408948 Decal, Fender RH
6
11 417168 Decal, Replacement
12 408949 Decal, Fender LH
13 172743 Decal, Steering Wheel
14 198785 Decal, Mower Schematic
15 178502 Decal, Caution
- - 166960 Decal, Bypass
- - 193279X428 Pad, Foot Pedal Control
- - 193101X428 Pad, Footrest, LH
- - 417920 Manual, Operator's (Eng/French)
- - 417921 Manual, Parts
3
13
9
5
14
8
11
4
7
12
10

3
NOTES
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
SM
B
G
L
2
3
1
6
A2
A1
M
6
3
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH12
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1
START
M+G+A1
B+A1
RUN
“MAKE”
L+A2
POWER OUTLET
(OPTIONAL)
12V
A
AMMETER
(OPTIONAL)
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
B
A
G
H
D
FC
E
PTO SWITCH
B
A
H
D
C
E
BLUE BLACK
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
SCHEMATIC

4
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
8
1
99
100
91
227
90
28
55
26
43
41
24
27
25
30
33
22
79 21
101
40
71
34
With Service Minder Option
4646
With 12V Outlet Option
59
103
16
42
T11S_r1
102
29
105

5
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 198893 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps. Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign.
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd. Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch PTO
55 17490512 Screw Thdrol. 5/16-18 x 3/4 TYTT
71 194276 Harness Chassis
79 175242 Socket Asm. Bulb Twistlock
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hex Wsh. Thdrol. 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail
102 404454 Harness Pigtail K46 TEX ROS
105 407568 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm