Power Wheels Eliminator 73180 User manual

Owner’s Manual with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 73180
Tools needed for assembly: Phillips Screwdriver, Hammer, Pliers, and Safety Scissors (not included).
Use only with a Power Wheels®12 Volt Battery with Built-in Thermal Fuse
and a Power Wheels®12 Volt Charger (all included).
Requires three "AA" (LR6) alkaline batteries (not included) in sound bar.
Product features may vary from the picture above.

2
Table of Contents
Important Information
AImportant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BWarnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DParts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
EBattery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
FAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
GLabel Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
HBattery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
IRules for Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
JHow to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
KCaring for Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LProblems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
MStatement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
NAuthorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
A
• Your new vehicle requires adult assembly. Please set
aside at least 60 minutes for assembly.
• You must charge your battery for 18 - 30 hours
before you use your vehicle for the first time. We rec-
ommend that you start charging your battery before
beginning assembly. Please see Battery Charging begin-
ning on page 8 for detailed instructions.
• Read this manual carefully for important safety informa-
tion and operating instructions before using your vehicle.
Keep these instructions for future reference as they
contain important information.
• This vehicle is designed for use on: grass, asphalt or
other hard surfaces; on generally level terrain; by chil-
dren 3 years of age and older.
• Make sure children know and follow these rules for safe
driving and riding:
- always sit in the seat.
- always wear shoes.
- only one (1) rider at a time.
• This vehicle has adjustable play seat belts. Please
note that the adjustable seat belts are designed to be
a play feature only and do not function as protective
safety restraints.
• To prevent damaging the motors and gears, teach your
child to stop the vehicle before switching between
forward and reverse. Do not tow anything behind the
vehicle or overload it. Do not exceed the maximum
weight capacity of 65 lb. (30 kg).
• For safety reasons, your vehicle has been pre-set so
that it will only operate at low speed. You must remove
the high speed lock-out screw to allow operation of
the vehicle at high speed. Please see page 27 for
detailed instructions.
• If you have any questions about your Power Wheels®
vehicle, please call our toll-free service lines at
1-800-348-0751 from 8 AM to 6 PM (EST) Monday
through Friday. Trained customer service representatives
are available to take your call in English or French.
Habla Español? Si usted tiene alguna pregunta ó
necesita asistencia llame gratis 1-800-348-0755 para los
Estados Unidos. Tenemos representantes que hablan
español para atender su llamada.
• For your convenience, Power Wheels®maintains an
Authorized Service Center Network with more than
400 authorized service centers nationwide. Our
authorized service centers will repair or replace parts
under warranty at no extra charge, and can perform
non-warranty repairs for a minimal charge. Please see
the Authorized Service Center list beginning on page 32
to find the authorized service center nearest you, or call
1-800-348-0751.
• Please complete and return the enclosed Registration
Card today, or call 1-800-348-0751 to register your
vehicle by phone.

3
Warnings and Cautions
B
CAUTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
WARNING
•Prevent Injuries and Deaths
• Direct Adult Supervision Required
• Keep Children Within Safe Riding Areas.
These areas must be:
- away from swimming pools and other bodies of water to prevent drownings
- generally level to prevent tipovers
- away from steps, driveways, roads and alleys.
RIDING HAZARD
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
•PREVENT FIRE
- Never modify the electrical system. Alterations could cause a fire resulting in serious
injury and could also ruin the electrical system.
- Use of the wrong type battery or charger could cause a fire or explosion resulting in
serious injury.
- Use of Power Wheels®components in products other than Power Wheels®vehicles
could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric
acid (electrolyte). Dropping the battery could result in serious injury.
• Never allow children to charge the battery. Battery charging must be done by adults only.
A child could be injured by the electricity involved in charging the battery.
• Never lift or carry the battery by the wires or connector. This can damage the battery and
possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time
you charge the battery. If damage or excessive wear is detected, do not use the charger or
the battery until you have replaced the worn or damaged part.
•HOT motors. Handle carefully.
ELECTRICAL HAZARD

Rear (Large)
Wheel - 2
Front (Small)
Wheel - 2
Seat
Decorative Engine
Parts
C
4
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than
return this product to the store.
• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no
parts are discarded.
• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel
to remove any excess lubricant.
Left Fender Right Fender
Fender Set
Driver - 2
Front Axle - 2*
Steering Linkage
Hubcap - 4
Steering Linkage Bar
Rear Axle
Vehicle Body
Remove both
front axles from
both motors
*IMPORTANT! The front axles have been placed
in the vehicle body motors for shipment. Please
remove the front axles from the motors.

5
Parts
LH
Shock Set - 2
(Left and Right)
Brush Guard
Battery Clamp
Door Hinge
Door Handle
Steering Wheel Collar
Steering Wheel Cap
Door
Roll Cage - Right Side Roll Cage - Left Side
Light Rack
Steering Column
Sound Bar
Steering Wheel
KC™Light Cover - 2

All Shown Actual Size
*For your convenience, five extra cap nuts (one small diameter and four large diameter)
and three extra #8 x 3/4" screws have been included.
Not Shown: Label Sheet - 2
6
#8 x 1/2" Screw - 2
1/4" - 20 x 23/4" Bolt – 2
.354 Cap Nut (Small Inside Diameter) – 1* .437 Cap Nut (Large Inside Diameter) – 6*
7/16" Washer - 4
Radio Knob - 3
12 Volt Battery
Hex Bushing - 6
Lock Nut - 2
#8 x 3/4" Screw - 24* #8 x 11/2" Screw - 4
Parts
12-VOLT
CHARGER
12 Volt Charger
Key Assembly
Pb

Parts Diagram
Pb
14 27
20
7
4
34
29
11
10
13
38
2
6
4
28
5
36
28
5
36
3
28 32
30
1
35
31
36
16
18 19
25
33
24
9
23
21
22
7
38
22 22
15
17
12
37
26
12-VOLT
CHARGER
D
Steering Column/Brush Guard Assembly
1. Vehicle Body
2. Steering Column
3. Front Wheel - 2
4. Rear Wheel - 2
5. Hubcap - 4
6. Left Fender
7. Left Shock Set
8. Right Shock Set
9. Seat
10. 12 Volt Battery
11. Battery Clamp
12. 12 Volt Charger
13. Brush Guard
14. Roll Cage - Right Side
15. Roll Cage - Left Side
16. Door
17. Door Hinge
18. Door Handle
19. Sound Bar
20. Light Rack
21. Key Assembly
22. Radio Knob - 3
23. Steering Wheel Collar
24. Steering Wheel
25. Steering Wheel Cap
26. Lock Nut - 2
27. Light Cover - 2
28. Hex Bushing - 6
29. Decorative Engine
30. Steering Linkage
31. Steering Linkage Bar
32. Front Axle - 2
33. .354 (Small Diameter) Cap Nut
34. Rear Axle
35. 7/16" Washer - 4
36. .437 (Large Diameter) Cap Nut - 6
37. 1/4" - 20 x 2 3/4" Bolt - 2
38. Driver - 2
Not Shown
#8 x 11/2" Screw - 4
#8 x 1/2" Screw - 2
#8 x 3/4" Screw - 24
Label Sheet - 2
7
1
8
Note: Some parts shown are assembled
on both sides of the vehicle.

Battery Charging
E
8
About Thermal Fuses
Your Power Wheels®12 volt battery is equipped with a
built-in thermal fuse. The thermal fuse is a self-resetting
safety device which automatically “trips” and shuts down
operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. Once a fuse has “tripped”,
it will automatically reset itself after approximately
25 seconds and allow the vehicle to resume normal oper-
ations. To avoid repeated automatic shutdowns, do not
overload the vehicle by exceeding the 65 lb (30 kg). maxi-
mum weight capacity or by towing anything behind the
vehicle. Avoid severe driving conditions, such as driving
up very steep slopes or running into fixed objects, which
can cause the wheels to stop spinning while power is still
being supplied to the motors. Make sure your child stops
the vehicle before switching speeds or direction.
If a thermal fuse in a battery continually trips under
normal driving conditions, please contact your local
Power Wheels®Authorized Service Center. For the
location of the Authorized Service Center nearest to
you, see page 32.
Important Notes
• Your new battery must be charged for at least 18 hours
before you use it in your vehicle for the first time.
• You do not need to remove the battery from your
vehicle to recharge it.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• We recommend that you start charging your battery
before beginning assembly of your new vehicle.
• Before charging the battery, examine the battery case
for cracks and other damage which may cause sulfuric
acid (electrolyte) to leak during the charging process.
If damage is detected, do not charge the battery or
use it in your vehicle. Battery acid is very corrosive and
can cause severe damage to surfaces it contacts.
• Do not charge the battery on a surface which could be
damaged by the acid contained inside the battery. Take
precautions to protect the surface on which you charge
your battery.
• Use only a Power Wheels®12 volt charger with type
“12V” connector (120 VAC 60 Hz 28W with an output of
12 VDC 1200mA) to charge your Power Wheels®
rechargeable 12 volt battery.
CAUTION
Use the charger in dry locations only.
WARNING
• Battery can fall out and injure a child
if vehicle tips over. Always use
battery clamp.
•PREVENT FIRE
- Never modify the electrical system.
Alterations could cause a fire resulting
in serious injury and could also ruin the
electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion
resulting in serious injury.
- Use of Power Wheels®components in
products other than Power Wheels®
vehicles could cause overheating,
fire or explosion.
• The battery must be handled by adults
only. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.
• Never allow children to charge the battery.
Battery charging must be done by adults
only. A child could be injured by the
electricity involved in charging the battery.
• Never lift or carry the battery by the wires
or connector. This can damage the battery
and possibly cause a fire resulting in
serious injury. Lift and carry the battery
by the case only.
• Read the safety instructions on
the battery.
• Examine the battery, charger and their
connectors for excessive wear or damage
each time you charge the battery. If dam-
age or excessive wear is detected, do not
use the charger or the battery until you
have replaced the worn or damaged part.
ELECTRICAL HAZARD

1
• Position the vehicle body on a flat surface.
• Insert and snap the key assembly and three knobs into
the vehicle body.
Key
Assembly
Knob
Knob
Vehicle
Body
9
Battery Charging
Pb
• Plug the charger connector into the battery .
• Plug the charger into a standard 120 volt wall outlet .
Note: If power flow to the wall outlet is controlled by a
switch, make sure the switch is “ON”.
• Before first-time use, charge the battery for at least 18
hours. Never charge the battery longer than 30 hours.
• Recharge the battery for at least 14 hours after each
use of your vehicle. Do not charge the battery longer
than 30 hours.
• Once the battery is charged, pull firmly on the charger
connector to disconnect it from the battery. Unplug the
charger from the wall outlet. The battery is now ready to
be installed in your vehicle. Please see battery installation
on pages 20 - 21 (steps 32 - 34) for detailed instructions
to install your battery. If your battery is already installed in
your vehicle, simply re-connect the motor harness con-
nector to the battery and lower and fasten the hood.
11 2
11 1
Battery
Charger
Connector
11 1
11 2
Assembly
F
Children can be harmed by small parts,
sharp edges and sharp points in the vehi-
cle’s unassembled state, or by electrical
items. Care should be taken in unpacking
and assembly of the vehicle. Children
should not handle parts, including the bat-
tery, or help in assembly of the vehicle.
WARNING

10
Assembly
2
Left Fender
Right Fender
• Using safety scissors, separate the right and left fen-
ders from the plastic connector. Dispose of the plastic
connector.
• Fit the tabs on the rear fenders into the fender slots in
the right and left sides of the vehicle body.
Note: The right and left fenders are NOT interchangeable.
• Set the vehicle body aside.
3
• Using safety scissors, separate the door and handle from
the plastic connector. Dispose of the plastic connector.
• Fit the door handle onto the door.
• Insert three #8 x 3/4" screws through the door handle and
into the door.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
Door
Door
Handle
Left Roll
Cage
Connector
Post
Cross Support
Door
Assembly
• Position the left roll cage with the connector post
facing up.
• Fit the cupped end of the door against the cross support
on the left roll cage.
4
Door Hinge
Door
• Fit the slots on the door hinge onto the tabs on the
bottom of the door.
• Rotate the door hinge up to enclose the door
cross support.
5
Cross
Support

Door Hinge
Door
• Insert two #8 x 1/2"screws through the holes in the
door hinge and into the door.
IMPORTANT! The #8 x 3/4" screws do not fit properly in
the door hinge. Make sure you use #8 x 1/2" screws to
complete this assembly step.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
6
7
• Insert one #8 x 3/4" screw into the left roll cage,
as shown.
Note: Eight roll cage screws have been factory assembled.
• Tighten the screw with a Phillips screwdriver.
Do not over-tighten.
• Set the left roll cage aside.
Left Roll Cage
Left
Roll Cage
Assembly
8
• Place the right roll cage on a flat surface with the inside
facing up.
• Insert two #8 x 3/4" screws into the right roll cage.
Note: Eight roll cage screws have been factory assembled.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
• Set the right roll cage aside.
Right Roll Cage
9
Note: The shock set halves and the light bar legs are
marked "L" and "R".
• Identify the inner and outer halves of each shock set.
(The outer halves have screw pegs).
• Fit the pegs on an outer shock half into the holes in a
light bar leg.
•Fit the inner shock set half against the light bar leg.
Left
Inner
Shock
Half
Left
Outer
Shock
Half
Light
Rack
Light Bar Leg
L
L
"L" Marking
Front
View
11

12
Assembly
• Insert two #8 x 3/4" screws into the inner half of the
shock set.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
• Repeat this procedure to assemble the other shock set
to the light rack and set the light rack assembly aside.
Light Rack
Left Inner
Shock Half
10
Front
View
Remove
These Screws
and Dispose
Properly
Left Roll
Cage
Right Roll
Cage
Sound Bar
Button
Hint: It is easiest to assemble the roll cage by positioning
the parts upside down as shown.
• Fit the straight ends of the left and right roll cages into
the connector posts on the light rack.
• Position the sound bar so that the button is toward the
right roll cage.
• Fit the sound bar into the connector posts on the left and
right roll cages.
Light Rack
Assembly
12
Sound Bar
• Position the sound bar face down.
• Loosen and remove the screw in each end of the
sound bar.
• Dispose of the screws properly.
11

2
2
13
Assembly
Sound Bar
Light Rack
Assembly
• Insert four #8 x 3/4" screws through the roll cage and into
the light rack assembly and sound bar.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
13
IMPORTANT!
- The front axles have been placed in the motors for
shipment. Be sure to remove the front axles from the
motors before proceeding with assembly.
- Note the position of the motors. You will be temp-
orarily removing the motors from the vehicle body to
attach the roll cage assembly. Once the roll cage is
assembled to the vehicle body, you will need to place
the motors back inside the vehicle body.
- You may want the help of another adult to complete
this assembly step.
• Carefully lift the motors up and out of the vehicle body.
Do not try to pull the motors through the holes in the
sides of the vehicle body.
• Position the roll cage assembly over the vehicle body.
• Starting at the back of the vehicle and working towards
the front, fit the shock legs , side legs and front
legs into the vehicle body.
IMPORTANT! Make sure the tabs on the side bars are
positioned in the slots in the vehicle body before fitting the
side legs into the vehicle body.
11 3
11 2
Roll Cage Assembly
Tab
Vehicle Body
Motors
14
2
2
1
1
3
3
1

14
Gearbox
Assembly
• Insert four #8 x 3/4" screws through the vehicle body and
into the roll cage assembly, as shown.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
15
• Insert four #8 x 11/2" screws through the vehicle body
and into the roll cage assembly, as shown.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
• Fit the motors back into the vehicle body. The gear
boxes on the motors should fit into the openings in
the sides of the vehicle body.
16
Motors
• Slide a hubcap (ribbed side up) onto the rear axle.
• Slide a hex bushing (ring side first) onto the rear axle.
• Slide a rear wheel (inside surface up) onto the rear axle.
Hint: The rear wheels are larger than the front wheels.
• Set the rear axle assembly aside.
Rear Axle
Hubcap
Hex Bushing
Rear
(Large)
Wheel
18
Inside of Wheel
Hex Bushing
Ring Side
• Position a .437 cap nut on a flat surface and fit one end
of the rear axle into it.
• Tap the other end of the rear axle with a hammer to
secure the cap nut on the end of the axle.
Rear Axle
.437 Cap Nut
.437 Cap Nut
17

15
Assembly
Rear
Axle
Rear
(Large)
Wheel
Driver
Rib
• Slide the rear axle assembly into the hole in the center
of a driver, through the guides on the inside of the vehi-
cle body and out through the motor and driver on the
other side of the vehicle body.
• Rotate the rear wheel to make sure the ribs on the wheel
fit into the notches in the driver.
20
Hint: You may want the help of another adult to complete
rear axle assembly steps 19 - 21.
• Fit a driver onto the motor on each side of the vehicle
body. Align the ribs on the inside of the drivers with the
motor gearbox teeth.
Rear
Driver
Motor
Driver
Driver
Gearbox
Teeth
Ribs
19
Rear
(Large)
Wheel
Hex
Bushing
Hubcap
Driver
Rear
Axle
• Slide a rear wheel onto the rear axle. Make sure that the
ribs on the wheel fit into the notches in the driver.
• Slide a hex bushing (barrel side first) onto the rear axle
and into the center of the wheel.
• Slide a hubcap onto the rear axle.
• Fit a .437 cap nut on the end of the rear axle.
• Support the cap nut on the opposite rear wheel and tap
the cap nut with a hammer.
• Pull on the wheel to make sure the cap nut is secure on
the axle.
• Set the vehicle body aside.
21
.437 Cap Nut
Barrel Side
Hex Bushing

16
• From the underside of the vehicle body and with the
steering linkage (bottom bar) closest to the front of the
vehicle body, fit the front axle legs up through the holes
in the vehicle body floor.
• Fit a .437 cap nut on the end of each front axle.
• Support the bottom of the pivots so that the front axles
do not slip out of the pivot grooves and tap the cap
nuts with a hammer.
Front Axle
Assembly
.437 Cap Nut
Hole
23 • Slide a large washer onto a front axle.
• Slide a hex bushing (ring side first) onto a front axle.
• Slide a front wheel onto the same front axle.
• Slide a hex bushing (barrel side first) onto the same
front axle.
• Slide a hubcap onto the same front axle.
• Fit a .437 cap nut on the end of the front axle and tap
the cap nut with a hammer.
• Pull on the front wheel to make sure the cap nut
is secure.
• Repeat this procedure to complete the front wheel
assembly on the other side of the vehicle.
Front Axle
Large
Washer Hubcap
.437
Cap
Nut
Hex
Bushing
Hex
Bushing
Front
Wheel
Assembly
• Position the steering linkage with the pivots on the
bottom of the steering linkage. Make sure the pivots are
positioned exactly as shown above.
• Fit the short leg on a front axle up through the hole in
each pivot. Make sure the axles’ long leg fits into the
grooves in the bottoms of the pivots.
IMPORTANT! You may need to lightly tap the front axles
with a hammer to fit the long legs in the grooves in
the pivots.
• Fit a large washer onto the short leg of each front axle.
• Fit the steering bar onto the front axles, as shown.
22
Steering
Linkage
Steering Linkage
Pivot
Pivot
Short
Leg Short
Leg
Front Axle
Large
Washer
Large
Washer
Steering
Bar
Front Axle
24
Outside
of Wheel
Barrel
Side
Ring
Side
Hex Bushing

17
• Position the vehicle on its side.
• Fit the forked tab on the brush guard between the steer-
ing linkage assembly and vehicle body so that the holes
in the brush guard are aligned with the holes in the
steering bar.
Brush Guard
Steering
Bar
Steering
Linkage
Assembly
Forked
Tab
26
Bottom View
Assembly
• Align the tabs on the insides of the KC™light covers with
the notches on the light rack housings and snap
the light covers to the housings.
Light Rack
Light Covers
25
Brush Guard
• Hold the brush guard in place and position the vehicle
body upright.
• Insert two 1/4- 20 x 2 3/4" bolts through the vehicle body,
through the brush guard and into the steering bar.
27

18
Assembly
• Insert the straight end of the steering column up through
the square opening in the vehicle body.
• Fit the curved end of the steering column into the hole in
the steering linkage assembly. The steering column fits
snugly into the slot in the brushguard tab.
Steering
Column
Hole
Square
Opening
Brushguard
Tab
29
Steering
Linkage
Assembly
• Holding the brush guard and bolts in place, carefully
position the vehicle body on its side.
•Hand-tighten a lock nut on the end of each bolt.
• Insert two #8 x 3/4" screws through the holes in the
forked brushguard tab and into the vehicle body.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
• Using pliers to grip the lock nuts, tighten the bolts
with lock nuts using a Phillips screwdriver. Do not
over-tighten.
Lock Nut
#8 x 3/4"
screws
Lock Nut
28
Bottom View
Bottom View

19
• While holding the steering column in place, position the
vehicle body upright.
• Push up on the end of the steering column to center it in
the vehicle body opening.
• Fit the steering wheel collar over the end of the steering
column and press the collar into the opening in the
vehicle body.
• Position the steering wheel upright so that the spokes
form a “Y”.
• Fit the steering wheel onto the steering column. Make
sure the base of the steering wheel fits into the steering
wheel collar.
• Fit a .354 cap nut on the end of the steering column.
• Support the end of the steering column near the steering
linkage assembly and tap the cap nut with a hammer to
secure it. Pull on the steering wheel to make sure the
cap nut is secure.
Steering
Wheel
.354 Cap Nut
Steering
Wheel
Collar
Steering
Column
30
Assembly
• Fit the steering wheel cap into the center of the
steering wheel.
• Insert two #8 x 3/4" screws into the steering wheel cap.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
Steering
Wheel Cap
31
“UP”

20
• Fit the looped end of the battery clamp into the square
slot towards the rear of the battery compartment.
• Slide the battery clamp to the right to capture the
looped end.
• Squeeze the battery clamp arms together and fit them
into the slots behind the seat.
• Release the battery clamp arms in the slots.
33 Battery
Clamp
Arms Looped
End
Slots
Pb
• Once the battery is charged, it is ready to be installed in
your vehicle.
• Place the battery between the motors. Make sure that
the motor harness connector is not under the battery.
12 Volt
Battery
Battery
Compartment
Assembly
32
Square Slot
Battery
Clamp
Slots
Top View - Battery
Compartment