Prebena KT-1000 User manual

PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 –26, 63679 Schotten, Germany
Telephone: [phone],Fax:[phone]
Email: [e-mail]
www.prebena.de, www.kartuschen-tausch.de
Original cartridge operating
instructions
PREBENA KT-1000
97511401

Introduction
Introduction
These operating instructions will help you with the
intended,
safe and
cost-effective
use of the KT-1000 cartridge, referred to as the "cartridge" below.
We assume that each user of the cartridge knows how to deal with
compressed air containers and compressed air-driven devices.
People who do not know how to do this must be instructed by an
experienced user in the use of the cartridge.
Everyone who
uses,
fills,
cleans or
disposes of this cartridge
must have read and understood these operating instructions.
These operating instructions are considered a part of the product.
Always keep these operating instructions with the cartridge. Pass the
operating instructions along if you sell the cartridge or pass it on in
another way.

Table of contents
3
Table of contents
Layout characteristics.................................................................. 4
General layout characteristics.................................................... 4
Safety instruction attributes........................................................ 4
Basic safety instructions.............................................................. 5
Intended use.............................................................................. 5
To avoid explosion hazards........................................................ 6
To avoid damage to the cartridge............................................... 6
Description .................................................................................... 7
Scope of supply ......................................................................... 7
Information on the KT-1000 cartridge......................................... 7
To use the cartridge...................................................................... 9
Check the condition.................................................................... 9
To connect the cartridge............................................................. 9
To disconnect the cartridge from the device..............................10
Transporting and storing the cartridge ......................................11
Servicing the cartridge ................................................................11
Cleaning the cartridge...............................................................11
Filling the cartridge....................................................................12
Having the cartridge tested .......................................................13
Repairing faults............................................................................14
Cartridge disposal........................................................................15
Technical specifications..............................................................15
KT-1000....................................................................................15
Manufacturer's address...............................................................16
Warranty .......................................................................................17

Manufacturer's address
4
Layout characteristics
General layout characteristics
Various elements in the operating instructions are marked with
specific layout characteristics. This allows you to easily distinguish
whether the elements are
normal text,
lists or
handling steps
that you are reading about.

These notes provide additional information, such as specific
information on the cost-effective use of the cartridge.
Safety instruction attributes
All the safety instructions in these operating instructions are based
on the same pattern. On the left, you will find a hazard symbol. To
the right of it, you will see a signal word which indicates the severity
of the danger. Under the signal word, you will find a description of
the source of danger and instructions on how to avoid this danger.
WARNING
Instructions with the word WARNING warn of
hazards that can lead to potentially serious or
even fatal injuries.
CAUTION
Instructions with the word CAUTION warn of
hazards that can potentially lead to slight to
moderate injuries, or to property or
environmental damage.

Warranty
5
Basic safety instructions
When using the cartridge, observe and follow all the warnings and
instructions in these operating instructions and those on the
cartridge. The included Declaration of Conformity is an element of
these operating instructions.
Intended use
The cartridges are to be used exclusively to supply compressed air
to those PREBENA devices in whose operating instructions this type
of cartridge is expressly specified. Use with other devices is
permitted only after consultation with the manufacturer. Intended use
also includes compliance with the accident prevention regulations
and the statutory regulations and standards in force at the site of
use. Any other use is not considered intended use and can result in
material damage or even personal injury.
In particular, unintended use constitutes operation
with non-approved devices,
with oxygen or other flammable gases or gas mixtures or
by people with no knowledge of the use of compressed air tanks
and compressed air-driven devices.
PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no
liability for any damage or injuries resulting from any such improper
or unintended use.

Manufacturer's address
6
To avoid explosion hazards
Only fill the cartridge using PREBENA compressors of the
PKT-FILLMASTER series.
Only fill the cartridge with compressed air.
Only fill the cartridge up to the maximum filling pressure of
300 bar.
Do not fill any damaged cartridges.
Do not expose the cartridge to any temperature above 60 °C or to
direct sunlight.
Only use the cartridge up to the date of the maximum service life
specified on the rating plate.
Each time before transporting, disconnect the cartridge from the
tacker and the controller.
Keep the cartridge out of reach of children and other unauthorized
persons.
Do not use a cartridge whose last periodic inspection was more
than 10 years ago.
To avoid damage to the cartridge
Never open the cartridge. Always leave repairs to qualified
specialists.
Do not use the cartridge if it has been dropped or is damaged.
Have the cartridge inspected by qualified specialists before
putting it into use again.
Prevent contact of the cartridge with the following substances:
-aggressive solvents
-fuels and lubricants
-acids
-cleaning agents
-chemicals of all types.

Warranty
7
Description
Scope of supply
The cartridge is delivered in a Systainer plastic case for five
cartridges (KT-1000-SY), or with the device. Included in the scope of
supply are protective caps for the valves of the cartridges, the
operating instructions, and the Declaration of Conformity.
Information on the KT-1000 cartridge
The following important information is provided on the cartridge:
No.
Explanation
1
Company name
2
Serial number
3
Pi marking
4
Acceptance date
5
Factory Acceptance Test
6
UN No.
7
Volume
8
Gas type

Manufacturer's address
8
9
Test pressure
10
Filling pressure
11
EN standard
12
Recurring test date
13
Registration office
14
Logo
15
Empty weight
16
Hazardous goods label
17
Air cartridge label
Do not remove or cover the information on the cartridge.

Warranty
9
To use the cartridge
Check the condition
WARNING
There is a risk of explosion when operating a
damaged cartridge.
Check the condition of the cartridge before
each connection.
Connect the cartridge only if it is in good
condition.
Check the following points in particular:
-The valve must not be damaged or dirty or loose fitting.
-The cartridge must not show any external damage, such as
scratches or dents.
-The last periodic inspection of the cartridge must not have
been more than ten years ago.
-The useful service life of the cartridge must not be exceeded.
Do not connect a damaged cartridge to a device.
Have a damaged cartridge repaired by PREBENA qualified
personnel before connecting it.
To connect the cartridge
Take the cartridge out of the transport case.
Keep the transport case for transporting the cartridge.

The transport of the cartridge is only permitted in the transport
case.

Manufacturer's address
10
WARNING
There is a risk of an explosion if the maximum
operating pressure is exceeded (see operating
instructions for the tacker).
If this case, immediately disconnect the
cartridge from the device.
Unscrew the cap from the valve.
Check the valve for debris and dirt.
Clean the valve if necessary (see Page 12).
Check the condition of the cartridge (see Page 9).
WARNING
Operating the cartridge with unsuitable devices
can cause damage to the cartridge and the
devices.
Only connect the cartridge to
manufacturer-approved devices.
Slide the cartridge forward with the valve in front into the holders
for the device.
Screw the cartridge hand tight into the connector thread of the
device.
To disconnect the cartridge from the device
After operation or after extended downtime periods, carry out the
steps described below:
Unscrew the cartridge from the connecting thread.
Pull the cartridge towards the back out of the holders for the
device.
Screw the cap on the valve of the cartridge.
Keep the cartridge protected against impacts and shocks in the
included transport case.

Warranty
11
Transporting and storing the cartridge
CAUTION
Damage possible by chemicals or impacts.
Transport and store the cartridge so that it
is protected against impacts.
Transport and store the cartridge so that it
is protected from chemicals.
Leave some pressure in the cartridge (2-3 bar).
Before storing or transporting, pack the cartridge in the transport
case or a sturdy shipping carton.
Transport the cartridge to the desired location.
Store the cartridge at room temperature at a location that is dry
and protected against dust.
Servicing the cartridge
The cartridge must be serviced only by persons who have the
knowledge, skills and experience necessary to do so. All work not
described here must be carried out by the manufacturer's aftersales
service department or by the manufacturer.
Cleaning the cartridge
Clean the valve and the outside of the cartridge and after every
use.
CAUTION
The cartridge may be damaged by improper
cleaning agents.
For cleaning, only use a cloth that is dry,
slightly moistened or moistened with mild
soap suds.

Manufacturer's address
12
To remove light dirt from the cartridge housing, proceed as follows:
Wipe off the cartridge with a cloth that is slightly moistened with
mild soap suds.
Then wipe off the cartridge with cloth that is slightly moistened
with tap water.
Finally wipe the housing dry with a soft, dry cloth.
To clean the valve, proceed as follows:
WARNING
There is a risk of an explosion if the valve is
damaged.
Do not clean the valve with hard or sharp
objects.
Wipe off the outside of the valve with a cloth that is slightly
moistened with mild soap suds.
Then wipe off the outside of the valve with a cloth that is slightly
moistened with tap water.
Finally wipe the outside dry with a soft, dry cloth.
The cartridge is only to be cleaned with the described means.
If you can not clean the cartridge as described, please send it to
the manufacturer.
Filling the cartridge
The cartridge can be filled by using compressors of the
PKT-FILLMASTER series, available as accessories, and adapter
ET No. 00205801.
During this process, follow the operating instructions for the
compressor.
You can also buy a full cartridge with the exchange of an empty
cartridge from your dealer.

Warranty
13
Having the cartridge tested
WARNING
There is a risk of an explosion with untested
cartridges.
Only use properly tested cartridges.
The cartridge must be inspected at the intervals specified in the
national regulations and every ten years by Prebena. This inspection
must be documented on the label of the cartridge.
Check the date of the last periodic test on the rating plate.
If the date is a decade or more ago, then proceed as follows:
Pack the cartridge in a sturdy shipping carton (see Page 11).
Send the cartridge to PREBENA for testing.

Manufacturer's address
14
Repairing faults
Symptom
Possible cause
Corrective measure
Air escapes audibly from
the tacker safety valve.
The operating
pressure is too high,
the tacker is damaged.
Disconnect the cartridge
from the tacker
(see Page 10).
Send the cartridge and
the device via the dealer
to PREBENA
(see Page 16).
Air escapes audibly at
the connection for the
cartridge.
The cartridge has
become loose because
of vibrations.
Screw in the cartridge
hand tight into the
connector (see Page 9).
The seals at the
connections for the
cartridge are defective.
Connect a new cartridge
(see Page 9).
Send the cartridge via
the dealer to PREBENA
(see Page 16).
If the problem persists,
send the tacker via the
dealer to PREBENA
(see Page 16).
Triggering is not
possible.
The operating
pressure is too low.
Connect a new cartridge
(see Page 9).
If the malfunction continues to persist, contact your dealer or the
manufacturer (see Page 16).

Warranty
15
Cartridge disposal
CAUTION
Environmental damage if disposed of
incorrectly.
Clean the cartridge before disposal.
Comply with the applicable regulations for
oil disposal.

Do not, under any circumstances, dispose of the
cartridge along with normal household waste.
Send the cartridge to the manufacturer for
disposal (see Page 16).
Technical specifications
KT-1000
Length:
277.2 mm
Diameter:
50.8 mm
Packaging dimensions (L × W × H):
KT-1000-SY: 395 x 295 x 112 mm
Weight, empty cartridge:
0.91 kg
Weight, filled cartridge:
0.94 kg
KT-3500-S weight,
with transport case:
6.26 kg
Contents:
0.36 l compressed air
Maximum container air pressure:
300 bar
Operating temperature:
–5 to +45 °C
Storage/transport temperature:
Room temperature, maximum 60 °C
Maximum service life:
Unlimited, if regular 10-year
inspections are carried out

Manufacturer's address
16
Manufacturer's address
PREBENA
Wilfried Bornemann GmbH & Co. KG
Befestigungstechnik
Seestraße 20–26
D-63679 Schotten
Telephone: [phone] - 0
Fax: [phone] - 820
Email: [e-mail]
Homepage: www.prebena.de
www.kartuschen-tausch.de

Warranty
17
Warranty
Starting from the date of the sale, PREBENA provides a 1 year
warranty on the stated product under the following warranty terms.
According to the PREBENA warranty, faults attributable to material
or manufacturing faults will be repaired free of charge. Malfunctions
or damage caused by improper use are not covered by the free of
charge warranty.
Furthermore, only original PREBENA fasteners must be used; in
case of non-observance, the product liability and thus warranty
claims become void. The warranty does not cover wearing parts
such as O-rings, etc. It shall be at the discretion of PREBENA to fulfil
the warranty by replacement of the faulty part or by the supply of a
new product. No further claims will be accepted.
In order to file a claim under the warranty, the completed warranty
form with dealer's stamp and date of sale, or an invoice containing
the dates and information required on the warranty form, must be
enclosed with the product.
Shipping: The faulty device must be carefully packed so that it is
resistant to breakage, the postage must be paid and the package
sent to PREBENA.

Warranty form
Model name:
Date of purchase:
Dealer:
(Stamp)

PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 –26,63679 Schotten,Germany
Telephone: [phone],Fax:[phone]
Email: [e-mail]
www.prebena.de, www.kartuschen-tausch.de