PROALL G Series User manual

ProAll
Mobile
Mixer
Operator’s Manual
G Model
MX05001 3 March 2022
Rev.1

MX05001
Rev. 1 3 March 2022
5810 - 47 Avenue, Olds, Alberta, Canada, T4H 1V1
[e-mail] | P403-335-9500 | F403-335-9560

MX05001
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Rev. 1 3 March 2022
Table of Contents
Model Number...................................................................................1-3
Serial Number ....................................................................................1-3
Safety Decals......................................................................................2-1
Safety Alert Symbol............................................................................2-4
Signal Words ......................................................................................2-4
Safety .................................................................................................2-5
General Safety....................................................................................2-5
Operating Safety ................................................................................2-6
Maintenance Safety...........................................................................2-6
Hydraulic Safety .................................................................................2-6
Storage Safety....................................................................................2-7
Transport Safety.................................................................................2-7
Tire Safety ..........................................................................................2-7
Safety Signs ........................................................................................2-8
How to Install Safety Signs:.........................................................................2-8
Mixer Controls ...................................................................................4-1
Mix Auger Paddle........................................................................................4-2
Operator Control.........................................................................................4-2
Operating Keypad .......................................................................................4-3
Valve Locations ..................................................................................4-6
Traditional Gunite Production Calibration Procedure.......................5-1
Step 1: Cement Output per Conveyor Count..............................................5-1
Step 2: Counts per Unit Volume of Mix ......................................................5-1

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Rev. 1 3 March 2022
Step 3: Sand Weight per Count...................................................................5-2
Results.........................................................................................................5-2
Computer Gunite Production Calibration Procedure ........................5-2
Step 1: Cement Output per Auger Count....................................................5-2
Step 2: Counts per Unit Volume of Mix ......................................................5-3
Step 3: Gate Calibration..............................................................................5-3
Fibre Feeder Calibration ....................................................................5-4
Principle of Operation........................................................................6-1
Mix Batching ......................................................................................6-1
Aggregate...........................................................................................6-1
Aggregate Control Gate ..............................................................................6-1
Cement Powder .................................................................................6-2
Mix Auger...........................................................................................6-2
Drop-Away Bottom Mat..............................................................................6-3
Auger Bearing..............................................................................................6-3
Mix Bowl .....................................................................................................6-3
Auger Top Drive ..........................................................................................6-4
Fibre Feeder.......................................................................................6-5
Setting up to Pour..............................................................................6-6
Pouring...............................................................................................6-7
Clean up and Preparation for Transport............................................6-7
Chain Oiler..........................................................................................6-8
Tarp....................................................................................................6-9
Tarp Control ................................................................................................6-9
Maintenance......................................................................................7-1
Speed Sensor......................................................................................7-1
Take Up Bearing.................................................................................7-1
Oil Specifications................................................................................7-1
Cleanliness ..................................................................................................7-1
Hydraulic System.........................................................................................7-1

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Rev. 1 3 March 2022
Minimum Requirements for Replacement Oil............................................7-1
Hydraulic Oil Filter..............................................................................7-2
Wear Plates........................................................................................7-2
Service................................................................................................7-3
Lubrication and Maintenance Points.................................................7-4
Lubrication and Maintenance Frequency..........................................7-9
Electrical Distribution Box................................................................7-10
Bolt Torque ......................................................................................7-11

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Rev. 1 3 March 2022
1. Introduction
Congratulations, you have chosen the world’s
finest and most reliable mobile mixer. You are
now part of the world-wide ProAll International
family, operating successfully in 36 countries.
Your ProAll Mobile Mixer, manufactured by
ProAll International Inc. will meet, or exceed
your concrete requirements. ProAll International
represents over 30 years of experience in
mobile, volumetric, continuous batching; both as
a concrete supplier and as a mixer manufacturer.
Now introducing dry mix mixers for Gunite
operations.
Years of experience have helped us develop and
engineer a mobile mixer that will give many
years of dependable and profitable service.
This manual provides operating and
maintenance procedures that are critical to the
profitable and successful operation of your
ProAll Mobile Mixer. Operation and
maintenance of your new mixer in accordance
with this manual will assure you of long and
trouble-free service.
Keep this manual handy for frequent reference
and pass it on to new operators or owners. Call
your local dealer or distributor if you need
assistance, information, or additional copies of
the manual. Contact your dealer for a complete
listing of parts.
OPERATOR ORIENTATION - The directions left,
right, front, and rear, as mentioned throughout
the manual, are as seen from the direction of
travel.

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Rev. 1 3 March 2022
ALWAYS give the SERIAL NUMBER when ordering
parts or requesting service or other information.
The serial number plate is located where
indicated. Please mark the number in the space
provided for easy reference.
Model Number:
Serial Number:
Plate 1. Model and Serial Number Plate
1

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Rev. 1 3 March 2022
Model Number
G95
00
B
1
#####
▪Last 5 Digits of Serial Number
▪1
Standard
Cement Hopper
Configuration
▪B
C
113 Cubic Foot (Steel)
133 Cubic Foot (Steel)
Cement Hopper Size
▪00
25
No Extensions
26 in. Frame Extension
▪G95
8.50 Cubic Meter
9.50 Cubic Meter
Base Model Capacity
Serial Number
K
2
N
2
VA
120
L
10950
▪Manufacturer’s Serial Number Code
▪X
Swing system: not required
▪69/137
Conveyor length indicating the
number of cross bars on the chain
▪VA
VB
12 Volt Operating System
24 Volt Operating System
▪X
Water tank: not required
▪T9
Mixing Auger:
12in body, 9in screw x 96 in.
▪2
Tandem Pump
▪K
System: Electric / Hydraulic
Hydraulic

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2. Safety
Safety Decals
The following safety decals have been placed on
your machine in the areas indicated. They are
intended for your personal safety and for those
working with you.
Please take this manual and walk around your
machine, noting the location of the decals and
their significance.
1
3
1
2
1
5
4

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Decal 1
Decal 2
Decal 3
1
2
1
3
4
4
6

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Rev. 1 3 March 2022
Decal 4
Decal 5
Decal 6
Decal 7
Decal 8

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Rev. 1 3 March 2022
Safety Alert Symbol
This Safety Alert symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
The Safety Alert symbol identifies important
safety messages on the machine and in the
manual. When you see this symbol, be alert to the
possibility of personal injury or death. Follow the
instruction in the safety message.
Why is SAFETY important to you?
Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided
Signal Words
Note the use of signal words DANGER, WARNING
and CAUTION messages. The appropriate signal
word for each message has been selected using
the following guidelines:
Indicates an imminently hazardous situation
that, if not avoided, will result in death or serious
injury. This signal word is to be limited to the
most extreme situations typically for machine
components which, for functional purposes,
cannot be guarded.
Indicates an imminently hazardous situation
that, if not avoided, could result in death or
serious injury, and includes hazards that are
exposed when guards are removed. It may also
be used to alert against unsafe practices.
Indicates a potentially hazardous situation that,
if not avoided, could result in death or serious
injury, and includes hazards that are exposed
when guards are removed. It may also be used to
alert against unsafe practices.
IMPORTANT: The word “IMPORTANT” is
followed by specific instructions. It is intended to
prevent minor machine damage if a certain
procedure is not followed.
NOTE: The word “NOTE” is used to identify and
present supplementary information.
DANGER
WARNING
CAUTION

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Safety
YOU are responsible for the SAFE operation and
maintenance of your equipment. YOU must
ensure that you and anyone who is operating,
maintaining or working around the equipment
are familiar with the operating and maintenance
procedures and related SAFETY information
contained in this manual. This manual will take
you step-by-step through your working day and
alerts you to all good safety practices that should
be adhered to while operating the equipment.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a
working part of your safety program. Be certain
that EVERYONE operating this equipment is
familiar with the recommended operating and
maintenance procedures and follows all the
safety precautions. All accidents can be
prevented. Do not risk injury or death by ignoring
good safety practices.
•Equipment owners must give operating
instructions to operators or employees
before allowing them to operate the
machine, and at least annually thereafter per
OSHA (Occupational Safety and Health
Administration) regulation 1928.57.
•The most important safety device on this
equipment is a SAFE operator. It is the
operator's responsibility to read and
understand ALL Safety and operating
instructions in the manual and to follow
them. All accidents can be avoided.
•We feel that a person who has not read and
understood all operating and safety
instructions is not qualified to operate this
machine. An untrained operator exposes
himself and bystanders to possible serious
injury or death.
•Do not modify the equipment in any way.
Unauthorized modifications may impair the
function and/or safety and could affect the
life of the equipment.
•Think SAFETY! Work SAFELY!
General Safety
Read and understand the
Operator's Manual and
all safety signs before
operating, servicing,
maintaining, adjusting, or unplugging the
equipment.
Only trained competent persons shall
operate the equipment. An untrained
operator is not qualified to operate this
machine.
Have a first-aid kit available
for use should the need arise
and know how to use it.
Provide a fire extinguisher for use
in case of a fire. Store in a highly
visible place.
Do not allow riders.
Wear appropriate
protective gear.
This list includes
but is not limited
to:
•A hard hat
•Protective shoes with slip resistant soles
•Protective goggles
•Heavy gloves
•Hearing protection
Place all controls in neutral, stop the engine,
turn the master power switch off and wait
for all moving parts to stop before servicing,
adjusting, repairing, or unplugging.

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Wear appropriate hearing
protection when operating
for long periods.
Know where overhead
electrical lines are located
and stay away from them. Electrocution can
occur without direct contact.
Review safety-related items annually with all
personnel who will be operating or
maintaining the equipment.
Operating Safety
Read and understand the Operator's Manual
and all safety signs before using.
Place all controls in neutral, stop the engine,
turn the master power switch off and wait
for all moving parts to stop before servicing,
adjusting, repairing, or unplugging.
Do not operate when any guards are
damaged or removed. Install and secure
guards before starting.
Keep hands, feet, clothing, and hair away
from all moving and/or rotating parts.
Do not allow riders on the equipment during
operation or when transporting.
Clear the area of all bystanders, especially
small children, before opening or folding
equipment.
Clean reflectors, signs, and lights before
transporting.
Before applying pressure to the hydraulic
system, make sure all components are tight
and that steel lines, hoses, and couplings are
in good condition.
Review safety instructions with all personnel
annually.
Maintenance Safety
Follow ALL the operating, maintenance, and
safety information in the manual.
Support the machine with blocks or safety
stands when changing tires or working
beneath.
Follow good shop
practices.
Keep service area
clean and dry.
Be sure electrical
outlets and tools are
properly grounded.
Use adequate light for the job at hand.
Use only tools, jacks, and hoists of sufficient
capacity for the job.
Place all controls in neutral, stop the engine,
turn the master power switch off and wait
for all moving parts to stop before servicing,
adjusting, repairing, or unplugging.
Make sure all guards are in place and
properly secured when maintenance work is
completed.
Before applying pressure to a hydraulic
system, make sure all lines, fittings, and
couplers are tight and in good condition.
Relieve pressure from the hydraulic circuit
before servicing or disconnecting from a
tractor.
Keep hands, feet, hair, and clothing away
from all moving and/or rotating parts.
Place hydraulic controls in neutral and stop
engine before working on equipment.
Clear the area of bystanders, especially small
children, when carrying out any
maintenance and repairs or making any
adjustments.
Hydraulic Safety
Make sure that all components in the
hydraulic system are kept in good condition
and are clean.
Replace any worn, cut, abraded, flattened,
or crimped hoses or metal lines immediately.

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Relieve pressure before working on the
hydraulic system.
Do not attempt any makeshift repairs to the
hydraulic fittings or hoses by using tape,
clamps, or cement. The hydraulic system
operates under extremely high-pressure.
Such repairs will fail suddenly and create a
hazardous and unsafe condition.
Wear proper hand and
eye protection when
searching for a high-
pressure hydraulic leak.
Use a piece of wood or
cardboard as a backstop
instead of hands to
isolate and identify a leak.
If injured by a concentrated high-pressure
stream of hydraulic fluid, seek medical
attention immediately. Serious infection or
toxic reaction can develop from hydraulic
fluid piercing the skin surface.
Before applying pressure to the system,
make sure all components are tight and that
lines, hoses and couplings are not damaged.
Storage Safety
Store unit in an area away from human
activity.
Do not permit children to play on or around
the stored machine.
Store the unit in a dry, level area. Support
the base with planks if required.
Transport Safety
Make sure you comply with all local
regulations regarding transporting
equipment on public roads and highways.
Make sure all the lights and reflectors that
are required by local highway and transport
authorities are in place, are clean, and can be
seen clearly by all overtaking and oncoming
traffic.
Make sure all transport safety locks are in
place before transporting.
Do not allow anyone to ride on the
equipment during transport.
Add extra lights or use pilot vehicles when
transporting during times of limited visibility.
Tire Safety
Failure to follow proper procedures when
mounting a tire on a wheel or rim can
produce an explosion which may result in
serious injury or death.
Do not attempt to mount a tire unless you
have the proper equipment and experience
to do the job.
Have a qualified tire dealer or repair service
perform the required tire maintenance.

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Rev. 1 3 March 2022
Safety Signs
Always keep safety signs clean and legible.
Replace safety signs that are missing or have
become illegible.
Replaced parts that displayed a safety sign
should also display the current sign.
Safety signs are available from your dealer.
How to Install Safety Signs:
•Be sure that the installation area is clean and
dry.
•Be sure temperature is above 50°F (10°C)
•Decide on the exact position before you
remove the backing paper.
•Remove the smallest portion of the split
backing paper.
•Align the sign over the specified area and
carefully press the small portion with the
exposed sticky backing in place.
•Slowly peel back the remaining paper and
carefully smooth the remaining portion of
the sign in place.
•Small air pockets can be pierced with a pin
and smoothed out using the piece of sign
backing paper.

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3. Overall Description
The major mixer system components are shown
in the following figures.
Table 1. Driver/Left Side System Components.
Aggregate Bin
Aggregate Control Gate
Mixer Controls Enclosure
Cement Bin
Tarp
Hydraulic pump
1
5
4
2
3
6

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Table 2. Right Side System Components.
Mixing Auger
Mixing Bowl
Hydraulic Valve Enclosure
Oil Cooler
Oil Reservoir
Cement Bin
Electrical Junction Box
1
2
3
4
7
5
6