Toro 131-8308 User manual

FormNo.3390-719RevA
SolenoidControllerKit
Workman®HDX-AutoUtilityVehicle
ModelNo.131-8308
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Thepurposeofthiskitisadaddasolenoidcontroller
totheelectricalsystem.Thesolenoidcontrollerisused
toautomaticallymodulatethecurrenttothedifferential
solenoid.
PreparingtoInstalltheKit
1.Movethemachinetoalevelsurfaceandsettheparking
brake.
2.Formachinemodelswithautilitybed,performthe
following:
A.Raisethebeduntiltheliftcylindersarefully
extended;refertotheOperator’sManualforthe
machine.
B.Removethebedsupportfromthestorage
bracketsonbackoftheROPSpanel(Figure1).
Figure1
1.BedSupport
C.Placethebedsupportontothecylinderrod,
makingsurethatthesupportendtabsrestonthe
endofcylinderbarrelandonthecylinderrodend
(Figure2).
Figure2
1.Bedsupport3.Bed
2.Cylinderbarrel
3.Shutofftheengine,settheparkingbrake,andremove
thekeyfromtheignitionswitch.
4.Disconnectthebatteryasfollows:
A.Squeezethebatterycovertoreleasethetabsfrom
batterybase(Figure3).
©2014—TheToro®Company
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Registeratwww.Toro.com.OriginalInstructions(EN)
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Figure3
B.Removethebatterycoverfromthebatterybase
(Figure3).
C.Removetheterminalofthepositivebatterycable
fromthebatterypost(Figure4).
Note:Ensurethattheterminalpositivebattery
cabledoesnottouchthebatterypost.
G022071
1 2 3 4
Figure4
1.Terminalcover3.Batterypost
2.Positiveterminal4.Battery
5.Bleedthehydraulicpressurefromthemachinebyfully
movingtheliftcontrolforthecargoboxforwardand
backwardseveraltimes.
Note:Theengineisshutoffwhenbleedingthe
hydraulicpressurefromthemachine.
Figure5
1.Forward3.Liftcontrol(cargobox)
2.Backward
InstallingtheRelay-Controller
andAdapterHarness
InstallingtheRelayControllerand
AdapterHarnesstotheMachine
1.Disconnectthe2-pinconnectorofthewiringharness
forthemachinefromthe2socketharnessconnector
forthesolenoidofthedifferential(Figure6).
Figure6
1.2pinconnector(machine
wiringharness)
4.Differential
2.2socket
connector(solenoid
harness—differential)
5.Frontofthemachine
3.Solenoid
2

2.Removethe2angedlocknutsthatsecurethe
differentialsupporttothedifferentialmount(Figure7).
Important:Donotremovethe2boltsfromthe
differentialsupportandmount.
Note:Retaintheangedlocknutsforinstallationin
step4.
Figure7
1.Flangedlocknuts4.Differentialsupport
2.Bolts(Donotremove)5.Frontofthemachine
3.Differentialmount
3.Aligntheholesinthebracketfortherelaycontroller
andadapterharnessassemblyoverthe2boltsthat
fastenthedifferentialsupporttothedifferentialmount
(Figure8).
Figure8
1.Relaycontroller3.Bracket(relaycontroller)
2.Flangedlocknut4.Bolt
4.Assemblethebrackettothesupportandmountwith
theboltsandanged-locknuts(Figure8).
5.Torquetheangedlocknutsto37to45N-m(27to
33ft-lb)
ConnectingtheRelayControllerand
AdapterHarnesstotheMachine
1.Connectthe2-pinconnectorthatyoudisconnectedin
step1ofInstallingtheRelayControllerandAdapter
HarnesstotheMachine(page2)tothe2-socket
connectoroftheadapterharness(Figure9).
Figure9
1.2pinconnector(machine
wiringharness)
4.2socket
connector(solenoid
harness—differential)
2.2-pinsocket(adapter
harness)
5.Frontofthemachine
3.2-pinconnector(adapter
harness)
2.Connectthe2-pinconnectoroftheadapterharness
tothe2-socketconnectorofthedifferentialsolenoid
harness(Figure9).
ConnectingtheBattery
1.Connectthepositivebatterycabletothebattery
(Figure4);refertoPreparingtoInstalltheKit.
2.Squeezethebatterycover,alignthetabstobattery
base,andreleasebatterycover(Figure3);referto
PreparingtoInstalltheKit.
LoweringtheBed
Formachinemodelswithautilitybed,performthefollowing:
1.Removethebedsupportfromthecylinderrodand
removethesupport(Figure2);refertoPreparingto
InstalltheKit.
2.Insertthebedsupportintothebracketsontheback
oftheROPSpanel(Figure1);refertoPreparingto
InstalltheKit.
3.Lowerthebed;refertotheOperator’sManual.
3