Pulsar DTS-i 220 User manual

Notice: The description and illustration in this booklet are not to be taken as binding on
the manufacturers. The essential features of the type described and illustrated herein
remaining unaltered, Bajaj Auto Limited reserves the right to carry out at any moment
without being obliged to bring this booklet upto-date, Modifications on the vehicle, parts
or accessories as may be convenient and necessary.
Safety and Warning Information :
Warning : This indicates that a potential hazard or injury to you or other persons & to the
vehicle can happen if advice provided is not followed
Caution : This indicates that a potential hazard that could result in vehicle damage.
Follow the Advice provided with the caution.
Description
1. Technical Specifications................. 1
2. Location of Parts............................ 2
3. How to Ride Motorcycle................ 10
4. Safe Riding Tips..............................11
5. Running In Instruction.....................11
6. Daily Safety Checks........................12
7. Periodic Maintenance Information......... 13
8. Periodic Maintenance/ Service Record. 16
9. Periodic Part Replacement Schedule....18
10. Applicable to all services 19
11. Non-use Maintenance.............................20
Table of Contents

Location of Parts : Speedometer Indicators Technical Specifications
Engine : 4 Stroke, Single Cyl.,
Natural air/ Oil cooled
Bore x Stroke : 67.00mm x 62.4mm
Engine Displacement : 220 cc
Compression Ratio : 9.5 + 0.5 : 1
Idling Speed : 1400 + 100
Max. Net Power :21 PS at 8500 rpm.
Max. Net Torque :19.12 Nm at 7000 rpm.
Ignition System : Digital CDI
Spark Plug : 2 Nos. Champion
RG6HCC
Spark Plug Gap : 0.8 to 0.9 mm
Lubrication : Wet sump, Forced
Transmission : 5 speed constant mesh
Brakes (Frt. & Rr.) : Hydraulic operated disc
brakes
Fuel Tank Capacity :
Full : 15.0 liters
Reserve : 3.2 liters
Usable Reserve : 2.0 liters
Tubeless Tyre Size :
Front : 90/90 x 17,49P
Rear : 120/80 x 17, 61P
Tyre Pressure :
Front : 2kg / cm2 (28 PSI)
Rear (solo) : 2 kg / cm2 (28 PSI)
Rear (pillion) : 2.25 kg / cm2 (32 PSI)
Dimensions :
Length : 2035 mm
Width : 750 mm
Height : 1165 mm
Wheel base : 1350 mm
Min. Turning Radius : 2500 mm
Ground Clearance : 165 mm (Min.)
Electrical System : 12 Volts DC
Head Lamp : 55/55 W-H7 (for F)
: 35/35 W (for S)
Pilot Lamp : 5 W Each 2 Nos.
Tail /Stop : LED/LED
Turn Signal Indi. : 10 W - 12 V
Neutral Indicator : LED
Hi Beam Indicator : LED
Turn Pilot Indicator : LED
Side Stand Indi. : LED
Speedometer : LCD Display
Rear No. Plate : 5 W
Horn : 12 V DC (2 Nos.)
Battery : 12V - 9 Ah
Vehicle Kerb Wt. : 152 kg. (for F)
: 148 kg. (for S)
Gross Vehicle Wt. : 282 kg. (for F)
: 278 kg. (for S)
Climbing Ability : 28% (160max)
Note : All dimensions are under UNLADEN condition. Above information is subject to change.
1. Side stand indicator : When Side stand is ‘ON’, the Side stand indicator will be lit.
2. Turn signal indicator : When turn signal switch is turned to LH/RH, pilot indicator flash.
3. Trip meter : It shows the distance travelled since it was last reset to zero.
4. Trip meter knob : Reset trip meter to zero by pressing the trip meter knob.
5. Speedometer : The vehicle speed is displayed digitally.
6. Odometer : The Odometer shows the total distance that the vehicle has accumulated.
7. Fuel level indicator : Fuel level indicator shows available fuel in fuel tank.
8. Tachometer : It shows the engine speed in RPM.
9. Neutral indicator : When the transmission is in neutral, the neutral indicator light will lit.
10. Hi beam indicator : When the H/L is on high beam, the hi beam indicator light will lit.
5
1
6
3
10
9
2
4
8
7
12

Location of Parts (220 F) Location of Parts (220 S)
Front Fork
Clutch Lever
Fuel
Tank Rear
Shock Absorber
Grab
Handle
Pillion
Foot Rest
Gear Change
Lever
Side
Stand
Center
Stand
Accelerator
Grip
Front Brake
Lever
Rear Brake
Pedal
Center Stand
Silencer
Accelerator
Grip
Fuel
Tank
Rear
Shock
Absorber Front Fork
Grab
Handle
34

To Lock the Steering :
To lock the steering, turn the handle bar to
left or right. Push down & turn key to
“LOCK” position and remove key.
To Unlock the Steering :
To unlock the steering, insert key in steering
cum ignition lock & turn it clockwise to
“OFF” or “ON” position.
Other Keys :
A common key is used for ‘Steering cum
Ignition lock’, ‘Fuel tank cap’ and ‘Side
cover lock’.
Key can not be removed with ignition
switch in ON position.
Location of Parts
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above reserve .
RES : When fuel level is below reserve.
OFF : When fuel supply is to be cut off.
Fuel Tank Cap
• To open the fuel tank cap, lift the flap
(A), insert the key in the lock and turn it
clockwise.
• To lock ‘Fuel Tank Cap’ gently press
the cap.
L
L
E
R
-
H
S
U
P
FUEL
TAP
OFF
ON
RES
Identification Data / Location of Parts
These icons flash whenever their limits
are exceeded.
Take you vehicle to service station for
maintenance of required item, if any of the
above indicating icon flickers continuously.
The chassis / Engine serial numbers are
used for registration. These are the unique
alpha-numeric codes to identify your vehicle
from others of the same model and type.
Engine
Number
Chassis
Number
Chassis No.
1. 220 F - RH side of steering tube
2. 220 S - LH side of steering tube
4 Icons On Speedo Display At The Top
+
Low Engine
Oil Level
Low
Battery
Voltage
High
Engine
Temperature
Air Filter
Choked
+
FUEL TANK
CAP
A
56

Location of Parts
Removal of Left / Right Side Cover
• Access to battery is by removing LH cover.
• Insert ignition key & turn it clock wise.
• Pullout the cover from fuel tank knob.
• Slide the cover towards left direction.
• Direction of removal is important to avoid
breakage of cover locking lug.
Tool Kit Location
• It is loc ated bel ow Rr. s eat. For
removing seat please refer procedure
given on page number 9.
• 2 rubber straps are provided to hold the
tool kit.
Battery (12V - 9Ah)
• Battery is located inside LH side cover.
• Check electrolyte level in each cell &
ensure that it is between upper & lower
level lines.
• Remove battery filler caps and fill with
distilled water until electrolyte level in each
cell reaches upper level line.
• Add only distilled water to battery. Tap
water is not a substitute for distilled water
and will shorten the life of battery.
• Environment care is to be taken to dispose
off used battery. It is always recommended
to handover same to Authorised Battery /
Bajaj Dealer for proper disposal of same.
• Warranty on battery is 18 months from the
date of purchase of vehicle.
Location of Parts
A) Dipper switch : When headlight is ON, High
or Low beam can be selected with the dipper
switch. : High Beam : Low beam
B) Turn signal switch : When the turn signal
switch is turned to Left ( ) or Right ( ),
the corresponding turn signals flash on and
off. To stop flashing, push the switch in
opposite direction of indicator.
Auto Cancellation of Indicators
• After having turned to LH or RH directions,
the indicators would switch off itself when
the handle bar is straightened.
• If one forgets to take a turn, but has
selected the turn signal it will be switched
off automatically after approx. 1 min.
C) Horn button : ( ) Press for sounding horn.
Battery
Left Handle Bar Switches
C
B
A
D
G
E
F
Right Handle Bar Switches
D) Pass Switch : Press the switch to flash the
head light. It should be used to give signals
to on coming vehicles while overtaking.
: All lamps 'OFF'.
: Tail, Meter, Pilot lamp/s ‘ON’.
: Head, Pilot, Tail, Meter lamps ‘ON’.
E. Head Light Switch : It has 3 positions.
F. Starter Button : Push start button to start the
engine with transmission in neutral position.
In geared condition pressing clutch lever
would be required.
G. Engine Kill Switch : During emergency move
engine kill switch to the OFF ( ).
Caution : While starting ensure that engine
Kill switch is in on ( ) position. Engine will not
Start if the kill switch in OFF ( ) position.
78