Puro Fighter FR-16 User manual

UV
UV
10'
UV
Fighter — UV Air HVAC
[email protected]
purolighting.com
4/21
Specifically designed to disinfect
the air, our compact germicidal
UV-C Kit works with fan coils and
air handling units.

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Safety Notes
Heed all warnings. Failure to use the equipment in the manner specified
may impair the fixture from providing the desired protection.
According to the circumstances, the appropriate recommendations
made in these instructions must be made available, together with any
other relative information, to any company or person involved in the
installation of PURO Air products.
If the product is wrongly operated or a purpose other than its intended
use, liability cannot be accepted for any damage. The manufacturer will
not be responsible for damage to people, animals, and objects caused
by use or operation of the product contrary to these instructions.
As with all electrical products the safety information and precautions
contained in this booklet must be carefully observed, including following:
• Device is only intended for use within HVAC systems and in unit
ventilators, where there is no risk of accidental exposure.
• Ensure the product is switched and unplugged from the supply
mains before maintenance or cleaning.
• Installation, maintenance, and repairs should only be performed
by a qualified operator.
• Contact your PURO Lighting representative for repairs or
replacement parts.
Improper repairs may damage the product, place the user at serious risk,
and void the warranty.
Fighter — UV Air HVAC
Product Symbol Key
Specifically designed to disinfect
the air, our compact germicidal
UV-C Kit works with fan coils and
air handling units.
Recycle the lamps
according to your
local laws
Danger of electrical
shock; disconnect power
before installation or
maintenance
This device is RoHS
compliant
Appropriately recycle
the components of
this product
Danger
Use protective gloves
Consult the
instructions before
using the product
Danger of exposure to
UV-C radiation
Wear protective glasses
FT-2L-95-ID-VI
Warning
• Accidental exposure to UV-C radiation emitted by germicidal lamps
may cause severe conjunctivitis and erythema.
• Product is intended to be used as a germicidal lamp for disinfection.
• The lamp, as supplied, cannot be modified or designed for use with
accessories or tools.
• Ensure the device is turned off when performing maintenance
on the HVAC system.

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Application
Air Disinfection in Unit Ventilators
The Fighter UV-C germicidal system can be used to disinfect and prevent
growth of pathogens and mold in the conditioned air, on the heat
exchange coils, and in the condensation within a compact unit ventilator.
The Fighter UV-C lamp(s) can be easily installed inside a new unit ventilator
and can easily be retrofitted into installed units. The lamp ballasts are
compact and are equipped with a quick release plug/socket that
simplifies installation and replacement. This solution improves the indoor
air quality in applications with unit ventilators such as hotels, apartments,
offices, patient rooms, and schools.
Air Disinfection in Air Handling Unit (AHU) and HVAC Systems
The Fighter UV-C germicidal system and coil mounting rack system
disinfects and prevents growth of pathogens and mold in the conditioned
air, on the heat exchange coils, and inside the HVAC systems. The
customized coil mounting rack holding the lamps inside the air
conditioning system allows UV-C radiation to disinfect the heat exchange
coil and to prevent the growth of bacteria and mold, which compromises
the proper functioning of the heat exchangers and their energy
efficiency. Using the Fighter UV-C germicidal system within a HVAC
system is a reliable and economical solution to disinfect pathogens and
mold in the conditioned air before reaching occupied rooms while being
safe for personnel since all irradiation is confined inside the HVAC system.
Air Intake
Fighter Application Options
Air
Intake
Air
Output
Typical HVAC Diagram
Device Codes
Model FR = Fighter Air HVAC
Lamp Type 16 = 16W mercury vapor UV-C lamp
25 = 25W mercury vapor UV-C lamp
40 = 40W mercury vapor UV-C lamp
60 = 60W mercury vapor UV-C lamp
90 = 95W mercury vapor UV-C lamp
Mounting CP = Clips only
RK = Racking*
Vertical Upright VU-20-XX = Vertical upright, 19.69" length
VU-32-XX = Vertical upright, 31.5" length
VU-43-XX = Vertical upright, 42.5" length
VU-51-XX = Vertical upright, 51.2" length
VU-63-XX = Vertical upright, 63" length
Feet VU-FT-XX = Foot for vertical upright, includes
2 square nuts M5 and 2 screws M5x6
Joint VU-J-XX = Joint for vertical upright, includes
8 square nuts M5 and 8 screws M5x6
Example order: FR-40-CP
*Please contact your dealer for custom racking solutions.
RACK MOUNTING
5

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Installation
Installation in Unit Ventilator
Follow these instructions:
1) Identify location to install the
Fighter. Ideally install the
Fighter in between the blower
and coil.
2) Install lamp clips into the sheet
metal using sheet metal screws
or self tapping screws.
3) Install lamp by gently pushing
into lamp clips.
4) Install ballast and plug into lamp.
5) Connect power supply to
120 – 277V supply mains.
6) CAUTION: To avoid accidental
UV exposure do not apply power
until unit ventilator is fully closed.
Installation for On-Coil Disinfection
The modular mounting rack for the Fighter assembly includes the
following items:
• Handle with care; fragile material
• Inspect packaging for damage
• Inspect unit immediately for damage
• Remove the protective film from the device
Vertical Upright
VU-20-XX = Vertical upright, 19.69" length
VU-32-XX = Vertical upright, 31.5" length
VU-43-XX = Vertical upright, 42.5" length
VU-51-XX = Vertical upright, 51.2" length
VU-63-XX = Vertical upright, 63" length
Joint
VU-J-XX = Joint for
vertical upright, includes
8 square nuts M5 and
8 screws M5x6
Feet
VU-FT-XX = Foot for vertical
upright, includes 2 square
nuts M5 and 2 screws M5x6
FR-16
FR-25
FR-40
FR-60
FR-90
12. 5"
11. 2 " 21.5"
20.2"
16.4"
23.6"
22.2"
35.8"
34.4"
17.8
Clip Distance
Lamp Type and Sizes
Filter
Fan
Heat
Radiant
Air
Intake
Fighter
Application
Options
Air Output
Typical Unit Ventilator Diagram
Power Supply
Lamp Clip
7

8 9
• Handle with care; fragile material
• Inspect packaging for damage
• Inspect unit immediately for damage
• Remove the protective film from the device
Follow these instructions:
1) It is recommended that the mounting rack is assembled near the coil.
2) Cut the vertical upright 10-20 cm less than the total height of the space.
The remaining space will be covered by the feet.
3) Install lamp holder clips on the vertical uprights. Position the lamps to
be evenly spaced along the vertical uprights.
4) Install the feet on the vertical uprights using the M5x6 screws and the
M5 nuts. Slide the M5 nuts along the vertical upright and tighten screws.
5) Install the feet at the bottom of the AHU floor with self tapping screws,
then slide them along the upright, then fix the feet on top of the AHU
ceiling. Use a level to fix the upright perfectly vertical.
6) Install the lamps onto the clips (handle the lamp with care using gloves).
7) Connect each 4-pin power cable with each lamp. Please pay attention
to the exact position of each pin, do not force connection.
8) Install the ballasts inside in an enclosure outside the AHU. Connect the
4-pin power cable to the ballast.
Foot for Vertical Upright
Vertical Upright
Lamp Clip
Self tapping
screws
M5x6
Foot for Vertical Upright
Ballast Cable
Installation for On-Coil Disinfection
The lamps must be evenly distributed, see examples below:
Vertical Upright Vertical Upright
Vertical Upright
Foot for Vertical Upright
Foot for Vertical Upright
Foot for Vertical Upright
Lamp Clip
Lamp Clip
Offset
One Lamp
50%
50%
50%
25%
25%
Two Lamps
Four Lamps
Ballast installed
on upright

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Warranty
For warranty information please visit purolighting.com/warranty.
For technical support and warranty inquiries please contact
[email protected] or call [phone].
Label and Symbols
Warning! Check the
attached documentation
Ground Terminal
CE Certification
Technical Features
Fighter UV Air HVAC FR-16 FR-25 FR-40 FR-60 FR-90
Replacement Lamp GH3-FR-16W GH5-FR-25W GH4-FR-40W GH6-FR-60W GH9-FR-90W
Ballast Part Number B-FR-40 B-FR-40 B-FR-90B-FR-90B-FR-90
FR-40FR-16 FR-60FR-25
Table 1: Specifications
Table 2: Parts
Troubleshooting
Scheduling
Ballast
If the ballast needs replacement always switch off power supply before
maintenance.
Once power is provided to the unit, the UV lamp will ignite.
Maintenance
• Always switch off power supply before maintenance.
• Approximately every 1,000 hours of use clean the lamp with a cloth
and methylated spirits.
• Lamp must be replaced after 18,000 hours of use
UV Lamp Replacement
1) Uninstall the lamp.
2) Install new lamp into clips.
3) Install 4-pin power cable.
Danger of exposure
to UV-C radiation
Use protective gloves Wear protective glasses
*Continuous operation
Fighter UV Air HVAC
Average Lamp Lifetime* (hrs) ≤18,000 ≤18,000 ≤ 18,000 ≤18,000 ≤18,000
Power (W) 16 21 40 60 85
Lamp Length (in) 12.5 21.5 17.8 23.6 35.8
Distance Between Clips 11.18 20.20 16.42 22.24 34.45
Weight (lbs) 0.4 0.7 1.5 1.7 1.8
FR-90
Electrical Connections
• It is recommended that the device is installed by a qualified electrician.
• Connect to an individual properly grounded branched circuit protected
by a 15 or 20 amp circuit breaker.
• Use only UL or IEC approved wire for input/output connections.
Minimum size 18 AWG.
• Follow all NEC and local codes.
• Avoid placing the power supply cable near a source of heat and protect
it from sharp corners and moisture since they may damage the device.
• In order to avoid accidental exposure to UV radiation, it is recommended
to install automatic sensors, as position switches on the doors, to
switch off the UV lamps in case of personnel entry into the coil room;
otherwise, provide warning pictograms on the AHU doors/walls.
1) Connect the 4-pin power cable to the lamp pins.
2) Connect the ballast to the 120 – 277V supply mains.
Electronic
Ballast
Line: 120-277V 50/60 Hz
UV LAMP
L
N
B-FR-40 B-FR-40 B-FR-40 B-FR-40 B-FR-40

[email protected]
purolighting.com
4/21
UV
UV
10'
UV
PURO Lighting
12340 W Cedar Drive
Lakewood, CO 80228
Declaration of Compliance
The Fighter UV Air HVAC meets the following certifications and standards.
UV Fan Series
• EEC directive 2014/30/EU (Electromagnetic Compatibility)
• EEC Machinery Directive dispositions 2006/42/EU
• EEC Low Voltage Directive 2014/35/EU
• EEC (RoHS) 2011/65/EU (D.Lgs 4 Marzo 2014, n.27)
Technical Standards Applied
UNI EN ISO 12100:2010 — Safety of Machinery – Basic Concepts, General
Principles for Design – Risk assessment and risk reduction
UNI EN ISO 13857:2008 — Safety of Machinery – Safety Distances to prevent
danger zones being reached by the upper and lower limbs (2008)
ISO 14120:2015 — Safety of Machinery – Guards – General Requirements for the
Design and construction of fixed and movable guards
UNI EN ISO 13849-1:2016 — Safety of Machinery – Parts of the Control System
related to the Safety – Part 1: General Design Principles
UNI EN ISO 14119:2013 — Safety of Machinery – Interlocking devices associated
with guards – Principles for design and selection
CEI EN 60204-1/2016 — Safety of Machinery – Electrical Equipment of
Machines. Part 1: General Rules (2010)
EN 61439-1:2011 — Low-voltage Switchgear and Control Gear Assemblies.
Part 1: General rules
Further Technical Standards Applied:
IEC EN 60335-1 “Safety of household electrical appliances and similar”
Electronic Ballasts for the control of the lamps in accordance with
the standard EN 60928.
Germicidal UV-C Lamps in accordance with EN 61199.
Electrical Protective Measures in accordance with IEC 70-1, EN 60229.
Adrian Armijo, 4/15/21
Responsible for Standards: Adrian Armijo