Quackenbush 120QP-21500 Series User manual

For additional product information visit our website at www.apextoolgroup.com
Parts Manual
PL92-120QP-0
06/02/2011
120QP-21500 Series
Self Feed Drills
120 QP 21500 15000 XX… XX… 2
Motor Size
120 = 1.2 Horsepower
Tool Style
QP = Quackenbush, Pistol Grip
Series
21500 = Self Feed Dril
Tool Speed
15,000 rpm
Spindle Internal Thread Size
M6 x 100
Accessories
625 x 375 x 150 = Template Boss
(.625" OD, .375" ID, .150" Length)
Accessories
2 = Vacuum Dust Collector

Page 2
PL92-120QP-0
July 3, 2003 Quackenbush
General Instructions
WARNING:
Read the following instructions before using,
installing or reparing this equipment.
SAFETY INSTRUCTIONS:
Make sure the air supply is disconnected before
performing any service on this equipment.
Before starting the machine on the workstation, check
to assure the nose assembly is properly secured.
OPERATING INSTRUCTIONS:
This Quackenbush positive feed drill is designed to
operate on 90 PSI (6.3 bar) clean, compressed air.
In order to obtain maximum output and correct
automatic cycle, the minimu air pressure must not be
less than 80 PSI (5.6 bar). The inside diameter of the
air supply hose must be 0.314” (8mm).
Install a filter, regulator and lubricator in the
compressed air line. Proper lubrication is important for
the performance and extended life of the equipment.
The filter must be installed at the same height or
higher than the work station.
MAINTENANCE:
To obtain maximum efficiency and output and avoid
costly repairs, a maintenance program must be
implemented, especially after a long idle period.
Use only manufacturer’s replacement parts. The use
of parts from other sources may cause malfunction of
the equipment and nullify the manufacturer’s warranty.
Check the following items on a regular basis:
1) Free speed of the equipment
2) Oil level (daily)
During periodic maintenance, the bearings must be
cleaned and lubricated with a suitable grease (type
FAG Arcanol L74V) or equivalent.
MECHANICAL PRINCIPLE:
The Quackenbush 120QP series Self Feed Drill has a
pneumatically assisted feed, which is set with
accuracy using a hydraulic feed control.
The rotation of the tool holder is transmitted directly by
the air motor to the blades.
The high precision tool holder is guided by several
bearings with inclined contacts. Return to initial
position is done by a spring.
A micromoter stop is used to set accurate drill depth
for countersinking.
CYCLE SEQUENCE:
Connect the machine to the compressed air supply.
Check the stroke and feed settings.
Press the trigger to allow air into the motor. At the
same time, air enters through the inlet at the back of
the handle. This air moves the piston backwards
causing the cylinder and spindle to move forward.
The micromoter stop makes contact with the
compensation limit, at this point the stroke has
completed its maximum displacement. Release the
trigger allowing the machine to return to its initial
position. Repeat this process for the next drilling
operation.
LUBRICATOR:
The lubricator is an air/oil mixture type and has two
separate setting screws. One screw adjusts the
quantity of air and the other adjusts the quantity of oil.
Adjust these screws to achieve the proper mixture of
air and oil to ensure adequate lubrication.
To refill the oil reservoir, remove the protective plug
and use the standard tank filling system, part number
22008152.
MICROMOTER STOP:
The tool stroke can be controlled with the micromoter
stop. In order to do this, simply turn to the desired
value (this device has an accuracy of ± 0.0004”
(0.01mm).
HYDRAULIC FEED CONTROL:
Graduated from 0 to 30, the hydraulic feed control
allows adjustment of the machine feed (30 being
maximum).
Using the rear button, turn to the desired setting. After
selecting the desired feed setting, the rotation of the
button can be locked by tightening the lock screw.

PL92-120QP-0
July 3, 2003
Quackenbush
Specifications
“A”
Page 3
1.69”
(43mm)
1.83”
(46.5mm)
11.95”
(303mm)
10.20”
(259mm)
2.31”
(58.6mm)
2.40”
(61mm)
SPECIFICATIONS
Power: 1.2 hp (895 W)
Spindle Speed: 15,000 rpm (other speeds available on request)
Standard Stroke: 0.98" (25mm)
Accuracy of countersinking: 0.002" (0.05mm)
Feed: Pneumatically assisted, regulated by hydraulic brake
Tool attachment: M6 x 100
Dimensions: See illustration "A"
Weight: 5.95 Lbs. (2.7 kg)
Noise level: Less than 80 dB(A) during operation

PL92-120QP-0
July 3, 2003 Quackenbush
120QP Self Feed Drill 21500210
“B”
Page 4
Illustration “F”
4
2
3
1
Illustration “D”
Illustration “C”
Illustration “G”

Page 5
PL92-120QP-0
July 3, 2003
Quackenbush
120QP Self Feed Drill 21500210
EN DE FR ES IT
Description Benennung Designation Description Description
1 21500041 1 Bipod Nose Kopfstück N ezbipode Tobera N aso
2 21500055 1 Handle Assembly H andgriffPoignée M anijaIm pugnatura
3 21500070 1
Pneumatically
Assisted Drill
Selbstvo rshciebende
Bohrer
Perceuse assistée
Taladros de
autoalim entación
Trapaniad
alim entazione
autom atica
4 22007060 1 Acculub Lubricator Schm ierung Lubrificateuracculub Lubricación Lubrificazione
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
120QP Self Feed Drill 21500070
“C”
Page 6
Loctite 243
•17
23
5
4
3
26
12
2
11
31
34 29 30
A A
27
16
7
33
22
14
15
8
10
32
13
9
6
1
28
BB
•18
•21
•25
•24
•19
•20
Loctite 222
Loctite 243
Loctite 222
Section A-A
Section B-B
0.41”
(10.5mm)

Page 7
PL92-120QP-0
July 3, 2003
Quackenbush
120QP Self Feed Drill 21500070
EN DE FR ES IT
Description Benennung Designation Description Description
1 90000027 1 Elastic Coupling Kupplung
Accouplem ent
Élastique
Acoplam iento Accoppiam ento
2 90030133 1 Output Spindle Spindel Arbre H usillo M andrino
3 90030162 1 Shaft Achse Axe du vé rinEjeAlbero
4 90290037 1 Guide Führung G uide G uíaGuida
5 90290041 1 Micrometer Limit Stopper Bouchon Tapadero Tappo
6 90410784 1 A Shim Unterlegstück C ale pelableCalzo Spessore
7 90420147 1 Housing G ehäuse C orps C ajaCorpo
8 90510078 1 Piston Body Kolbenblock Bloc du Piston Bloque de ém boloBlocco pistone
9 90510079 1 Drill Housing G ehäuse C orps C ajaCorpo
10 90635005 1 Filter Filter FiltreFiltroFiltro
11 90810116 1 Lock nut Ü berwurfmutter C ontre-ecrou molete Tuerca de fijación D ado dibloccaggio
12 90810117 1 Nut Mutter Ecrou Tuerca D ado
13 90835060 1 Spacer D istanzstück Entretoise Espaciador D istanziale
14 90835067 1 Spacer D istanzstück Entretoise Espaciador D istanziale
15 91015022 1 Sleeve H ülse D ouille M anguito M anicotto
16 91225007 1 Screw GewindestiftVis TornilloVite
17 91815031 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
18 91815796 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
19 91815926 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
20 91816061 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
21 91816119 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
22 93050058 1 Piston Kolben Piston Em boloPistone
23 93405121 1 A C oupling Kupplung C ouplage Acoplam iento Accoppiam ento
24 93430073 1 A Compression Spring Druckfeder
R essortde
com pression
M uelle de
com presión
Molla di
com pressione
25 93452022 5 B Bearing Lager C oussinet C ojinete C uscinetto
26 93620158 1 H ousing G ehäuse C orps C ajaCorpo
27 94224055 1 Screw GewindestiftVis TornilloVite
28 94224120 1 Screw GewindestiftVis TornilloVite
29 94224190 1 Screw GewindestiftVis TornilloVite
30 94232080 1 Screw GewindestiftVis TornilloVite
31 94234185 2 Screw GewindestiftVis TornilloVite
32 94234190 4 Screw GewindestiftVis TornilloVite
33 94235078 4 Screw GewindestiftVis TornilloVite
34 6250024 1 Hydraulic Brake Brem se FreinFreno Freno
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Kit - A: Included in Repair Parts Kit # 21500900
Kit - B: Included in Repair Parts Kit # 21500902
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
Handle Assembly 2150055
“D”
Page 8
•11
13 417
2
•10
•16
•19
•12
•1
15
18
14
6
5
•8
•9
3
•7
Loctite 243
Loctite 638
Loctite 638

Page 9
PL92-120QP-0
July 3, 2003
Quackenbush
Handle Assembly 2150055
EN DE FR ES IT
Description Benennung Designation Description Description
1 90225177 1 A Seal D ichtung Sceau Sello G uarnizione
2 90247042 1 Block Block Bloc Bloque Blocco
3 90270014 1 Start Button Drucktaste
Bouton de départ
cycle
Botón Pulsante
4 90450017 1 Sleeve H ülse D ouille M anguito M anicotto
5 90460012 1 Valve Ventil Soupape Válvu la Valvo la
6 90620046 1 Sleeve H ülse D ouille M anguito M anicotto
7 91217110 1 A Rollpin Spannstift Boulon à rouleau Pivo te de rodilloPerno a cilindro
8 91217125 1 A Rollpin Spannstift Boulon à rouleau Pivo te de rodilloPerno a cilindro
9 91815089 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
10 91815095 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
11 91815245 2 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
12 91815330 1 A O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
13 92429048 1 Motor M otor M oteur M otor M otore
14 93060062 1 H andle H andgriffPoignée M anijaIm pugnatura
15 93405837 1 Airinletfitting Lufteinlaßarmatur M onture d’entrée d’air
Accesorio de entrada
de aire
Attacco aria
16 93430074 1 A Spring D ruckfeder R essort R esorteMolla
17 93564004 1 R egulator R egler R égulateur R egulador R egolatore
18 93615007 1 Muffler Schalldäm pfer Silencieux Silenciador Silenziatore
19 93800001 1 Filter Filter FiltreFiltroFiltro
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Kit - A: Included in Repair Parts Kit # 21500900
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
Motor Assembly 92429048
“E”
Page 10
•12
14•8 5 •11 •7
329•6 10

Page 11
PL92-120QP-0
July 3, 2003
Quackenbush
Motor Assembly 92429048
EN DE FR ES IT
Description Benennung Designation Description Description
1 90226097 1 Bushing Lagerbuchse D ouille C asquillo B occola
2 90530014 1 Cylinder Zylinder C ylindreCilindroCilindro
3 90835052 1 Spacer D istanzstück Entretoise Espaciador D istanziale
4 91010022 1 FrontPlate VorderplattePlaque de devanturePlaca frontal Piattello anteriore
5 91010037 1 R earPlateHintere PlattePlaque arrièrePlaca posterior Piattello posteriore
6 91217095 2 RollPin Spannstift Boulon à rouleau Pivo te de rodilloPerno a cilindro
7 91217180 2 RollPin Spannstift Boulon à rouleau Pivo te de rodilloPerno a cilindro
8 93010009 3 B Rotorblade R otorblattPaletteAlabe delrotor Paletta delrotore
9 93440119 1 W asher Scheibe R ondelleArandela R ondella
10 93442007 1 Rotor R otor R otor R otor R otore
11 93450200 1 B Bearing Lager C oussinet C ojinete C uscinetto
12 93450385 1 B Bearing Lager C oussinet C ojinete C uscinetto
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Kit - B: Included in Repair Parts Kit # 21500902
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
Acculub Lubricator 22007060
“F”
Page 12
H= Oil setting screw
A= Air setting screw
•5
13
Section B-B
Section C-C
Section A-A
AA
B
B
C
C
18
2
19
•7
6
1
11
15
•10
•9
16
•3
•14 12 20
21
4
17
•8

Page 13
PL92-120QP-0
July 3, 2003
Quackenbush
Acculub Lubricator 22007060
EN DE FR ES IT
Description Benennung Designation Description Description
1 90030134 1 R eservo irShaft Achse Axe du vé rinEjeAlbero
2 90233013 1 Feed Bar Vorschubschaltung
R égulateur
d’alim entation
C ontrolde
alim entación
C ontrollo
alim entazione
3 90245140 2 Ball Kugel BilleBolas Sfera
4 90247044 1 Block Block Bloc Bloque Blocco
5 91216090 1 C PinStift G oupille cylindrique Pasador Spina
6 91810085 2 C G asket D ichtung Jointd’étanchéité Em paquetadura G uarnizione
7 91815071 2 C O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
8 91815089 3 C O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
9 91815201 1 C O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
10 91815476 3 C O-Ring O -Ring Jointtorique Anillo “O ” Anello ad O
11 93050059 1 Piston Kolben Piston Em boloPistone
12 93405030 1 C Fitting Paßstück M onture Accesorio Accessorio
13 93405254 1 C Elbow Ellbogen C oude C odo C urva
14 93430754 2 C Spring D ruckfeder R essort R esorteMolla
15 93825052 1 R eservo irTube R ohrmutter Tube Tubo Tubo
16 94220130 1 Screw GewindestiftVis TornilloVite
17 94234206 1 Screw GewindestiftVis TornilloVite
18 93405256 1 Fitting Paßstück M onture Accesorio Accessorio
19 622026 2 LimitScrew GewindestiftVis TornilloVite
20 625015 1 C Plug Buchse Bouchon Tapón Spina
21 631586 1 Quick FillFitting Paßstück M onture Accesorio Accessorio
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Kit - C: Included in Repair Parts Kit # 21500903
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
Bipod Nose Assembly 21500041
“G”
Page 14
•5
4
8
3
2
1
76
Loctite 243

Page 15
PL92-120QP-0
July 3, 2003
Quackenbush
Bipod Nose Assembly 21500041
EN DE FR ES IT
Description Benennung Designation Description Description
1 90258…* 1 Boss Guide Führung Bossage guide G uíaGuida
2 90820012 1 M ounting Base Sockel
Em base bipode
portée plate
Base Base
3 92605112 1 Telescopic N ose Kopfstück
Nezspécial
télescopique
Tobera N aso
4 93405694 1 Fitting Paßstück M onture Accesorio Accessorio
5 93430752 4 Spring D ruckfeder R essort R esorteMolla
6 94222135 1 Screw GewindestiftVis TornilloVite
7 94234135 2 Screw GewindestiftVis TornilloVite
8 94234190 4 Screw GewindestiftVis TornilloVite
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
* NOTE: Boss guide diameter to be specified.
Index
Number
#
Kit

PL92-120QP-0
July 3, 2003 Quackenbush
Repair Tool Kit
21500905 Tool Kit
EN DE FR ES IT
Description Benennung Designation Description Description
90469137 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90469138 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470005 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470010 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470016 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470133 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470134 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
90470135 1 Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola
1Assem bly Tool W erkzeug O utilHerram ientaUtensile
#) Quantity / Stückzahl / Quantité / Cantidad / Quantità
Index
Number
#
Kit
Page 16

Sales & Service Centers
Note: All locations may not service all products. Please contact the nearest Sales & Service Center for
the appropriate facility to handle your service requirements.
Dallas, TX Detroit, MI Houston, TX Lexington, SC
Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group
Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive
1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC 29072
Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200 Tel: [phone]
Tel: [phone] Tel: [phone] Houston, TX 77041 Tel: [phone]
Fax: [phone] Fax: [phone] Tel: [phone] Fax: [phone]
Fax: [phone]
Los Angeles, CA Seattle, WA York, PA Canada
Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group
Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center
15503 Blackburn Avenue 2865 152nd Avenue N.E. 3990 East Market Street 5925 McLaughlin Road
Norwalk, CA 90650 Redmond, WA 98052 York, PA 17402 Mississauga, Ont. L5R 1B8
Tel: [phone] Tel: [phone] Tel: [phone] Canada
Fax: [phone] Fax: [phone] Fax: [phone] Tel: [phone]
Fax: [phone]
Germany England France China
Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd.
GmbH & Co. OHG GmbH & Co. OHG a company of a company of
a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC
Apex Tool Group, LLC Apex Tool Group, LLC 25 rue Maurice Chevalier 955 Sheng Li Road,
Industriestraße 1 C/O Spline Gauges 77330 Ozoir-La-Ferrière Heqing Pudong, Shanghai
73463 Westhausen Piccadilly, Tamworth France China 201201
Germany Staffordshire B78 2ER Tel: [phone] Tel: [phone]
Tel: [phone] United Kingdom Fax: [phone] Fax: [phone]
Fax: [phone] Tel: [phone]
Fax: [phone]
Mexico Brazil Hungary
Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft.
de México S.A. de C.V. a company of a company of
a company of Apex Tool Group, LLC Apex Tool Group, LLC
Apex Tool Group, LLC Av. Liberdade, 4055 Berkenyefa sor 7
Vialidad El Pueblito #103 Zona Industrial - Iporanga Pf: 640
Parque Industrial Querétaro 18087-170 Sorocaba 9027 Györ
Querétaro, QRO 76220 SP Brazil Hungary
Mexico Tel: [phone] Tel: [phone]
Tel: [phone] Fax: [phone] Fax: [phone]
Fax: [phone]
PL92-120QP-0/Printed in USA 06/2011/Copyright © Apex Tool Group, LLC
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: [phone]
Fax: [phone]
www.apextoolgroup.com