Rainbow Play Systems Carnival series User manual

Turbo Carnival
Clubhouse
Carnival
Clubhouse
COPYRIGHT 2017 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED
RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.
!
Carnival Clubhouse
Assembly Instructions
5-70-0424
(Rev 1 -3/7/17)
Contains Assembly, Use, and Maintenance Instructions
WARNING: Not suitable for children under 36 months. Fall Hazard.
Only for domestic use.
To be used under the direct supervision of an adult. Intended for children ages 3-12.
This owner's manual contains important information about how to assemble, locate, use,
and maintain this playground equipment. Read this manual before you start assembly. Follow all
instructions. Be sure to educate all children who use this playground and all adult supervisors about
the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.

OWNER'S MANUAL
Rainbow Play Systems, Inc.
Thank you for choosing Rainbow Play Systems, Inc. Please read the
instruction manual thoroughly before you start building your Carnival
Clubhouse to help ensure safe installation. Familiarize yourself with all
hardware and parts to help with building your playground.
WARNING: Failure to follow the assembly, location, use, and
maintenance instructions in this manual could result
in serious injury to children using this playground.
Rules for Safe Play..........................................................................2
Choosing Location of Play System..................................................3
Choosing Proper Surface Material..................................................3-4
Maintenance....................................................................................4
Helpful Tips.....................................................................................5
Commonly Asked Questions...........................................................6
Hardware........................................................................................7-10
Tool Required for Assembly...........................................................10
Parts Identification.........................................................................11-36
Instructions....................................................................................36-130
Warranty..........................................................................................131
1

Thoroughly read all Safety Instructions on pages 2-5 before beginning assembly of your playset.
Welcome to RAINBOW
Welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into
our product and we provide step-by-step installation instructions.
To ensure safe play for your children, before building your play system, please take some time with your children and
go over the Rules for safe play on your play system. Do not allow children in the area while you are assembling
your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these
rules reduces the likelihood of serious or fatal injury.
After thoroughly reading the information below, locate your play site and carefully unpack parts. As you
unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly.
Remember that a little extra time spent familiarizing yourself with the parts and the instructions before you begin will
help to avoid mistakes and save you time later. Please keep these instructions for future reference.
This product is recommended for children 3 to 12 years of age.
Note: This product is not intended for public use. Rainbow Play Systems, Inc. does not
warranty its Residential Play Equipment subject to commercial use.
Safety Instructions
Rules for Safe Play
WARNING: Before allowing children to play on this equipment for the first time, carefully review
the rules for safe play with them. Observing the following statements and warnings
reduces the likelihood of a serious or fatal injury.
1.
IT IS RECOMMENDED that no more than 8-10 children, not exceeding a combined weight of 1,500 pounds, play on the
system at one time. This product is recommended for children 3 to 12 years of age.
2. CLOSE ADULT SUPERVISION is required for children of all ages.
3. WARN CHILDREN TO AVOID playing or walking in front of, behind, or between moving equipment.
4. WARN CHILDREN NOT TO twist swing chains or ropes, or to loop them over the top support bar since this may reduce the
strength of the chain or rope.
5. INSTRUCT CHILDREN NOT TO swing empty seats, trapeze bar, gliders, buoy balls or tire swings.
6. INSTRUCT CHILDREN to always sit, never stand or kneel, in the center of the swing seat with their full weight.
7. INSTRUCT CHILDREN NOT TO use any part of the play system in a manner other than what it is intended.
8. INSTRUCT CHILDREN NOT TO get off equipment while it is in motion.
9. DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT wear scarves, hats with straps, helmets, jackets with
draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing that is potentially hazardous while
using equipment.
10. INSTRUCT CHILDREN NOT TO play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard.
11. VERIFY all suspended items such as ropes and chains are secure at both ends.
12. VERIFY all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.
13. INSTRUCT CHILDREN NOT TO attach items to the play system not specifically intended for use with the play equipment.
Items such as, but not limited to, jump ropes, clotheslines, pet leashes, cables and chain may pose a strangulation hazard.
14. INSTRUCT CHILDREN TO REMOVE any bike or other sports helmets before playing on the play equipment, as they may
pose a possible hanging hazard. Children must be dressed appropriately.
15. INSTRUCT CHILDREN there may only be one person on a swing at a time with a maximum weight of 150 pounds per swing.
16. VERIFY there are no gaps between the slide bed way and the slide screws.
17. INSTRUCT CHILDREN to always go down slides feet first. Never slide head first.
18. INSTRUCT CHILDREN TO NEVER climb, crawl, or walk on items not intended for such use. Such types of play on top of
Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall.
19. INSTRUCT CHILDREN that only one child can be on Wave Slide at a time with a maximum weight of 140 pounds.
2

6' min.
6' min.
6' min.
6' min.
2x Swing Beam
Height
2x Swing Beam
Height
Choosing a location for your play system
When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe
play area.
1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps,
roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any
structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging
equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified
above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.
2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system.
3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct
sunlight.
4. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation.
5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface
can result in serious injury to the play system user.
Choosing a surfacing material
The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the
recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy
of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at
www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing on top of hard
surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high
traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed
and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that
about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's
emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be
fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining
the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a
fall onto a hard surface.
The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular
material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked
periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on
the type and height of your playground equipment, the availability of the material in your area, and its cost.
Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four
different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized
that all injuries due to falls cannot be prevented no matter what surfacing material is used.
The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB
Set Dimensions
Play Zone
L 20' 3" x W 16' 5" x H 11' 7" L 32' 3" x W 32' 2"
3

NOTICE: It is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging for surfacing materials.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are
not "do-it-yourself" projects.
When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which
comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use
Zone of Playground Equipment.
Maintenance of your play system
To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips:
1. At the beginning of each usage season and twice each month, check and tighten as needed (but do not over
tighten causing the wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque.
Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening.
2. At the beginning of each usage season and twice each month, check all coverings for bolts and sharp edges
to be certain they are in place. Replace when necessary.
3. Oil all metallic moving parts and grease Tire Swivel monthly during the usage period.
4. Check all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace
as needed.
5. Check all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the
requirements of Title 16 CFR Part 1303.
6. Check the S-Hooks on the chains to ensure the gap is less than .040 inches. Tighten/close as necessary.
7. Remove plastic swing seats and take indoors or do not use when temperature drops below 32 Fahrenheit.
Reinstall swing seats when the cold season is complete.
8. Check, twice a month, the depth of loose fill protective surfacing materials to prevent compaction and to
maintain appropriate depth. Rake or replace as necessary.
9. When you are ready to dispose of your playset, make sure all metal, plastic and wood components are
disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist.
10. On a yearly basis, we recommend that you coat your play system with a sealant or preservative. You may
also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.
11. Check all wood members for deterioration and splinters. Spot sand any areas that are checking or
splintering. If parts are deteriorating, replace as needed.
Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety
Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment
Equipment Fall Height 1' 2' 3' 4' 5' 6' 7' 8' 9' 10' 11' 12'
Wood Chips 6" 6" 6" 6" 6" 6" 6 1/2" 7 1/2" 8 1/4" 9" 12" 13"
Double Shredded Bark Mulch 6" 6" 6" 6" 7" 8" 9" 9 3/4" 10 1/2" 11 1/2" 12" 13"
Engineered Wood Fibers 6" 6" 6" 7" 8 1/2" 9" 9 1/2" 10 1/4" 10 3/4" 11" 10 3/4" 12"
Fine Sand 6" 6" 6 1/2" 8" 9 10" 10 1/2" 11 1/4" 12" 13 1/2" 14 3/4" 16"
Coarse Sand 6" 6" 7 1/2" 9" 10 1/2" 12" 14" 16" 18" 20" 22" 24"
Fine Gravel 6" 6" 6" 6 3/4" 8" 9" 10" 10 3/4" 11 1/2" 12" 13 1/4" 14 1/2"
Medium Gravel 6" 6 1/4" 8" 9" 9" 12" 14" 16" 18" 20" 22" 24"
TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected
Type of Material 6 in. depth 9 in. depth 12 in. depth
Double Shredded Bark Mulch 6 ft. 10 ft. 11 ft.
Wood Chips 6 ft. 7 ft. 12 ft.
Fine Sand 5 ft. 5 ft. 9 ft.
Fine Gravel 6 ft. 7 ft. 10 ft.
4

DETAIL A
UPRIGHT
PILOT
HOLES
FACIA
DETAIL B
USE FACIA AS
A GUIDE FOR
PRE-DRILLING
HOLES
FACES MUST
BE FLUSH
Helpful Installation Hints
1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.
2. Verify that all bolts and screws are secured tightly and all acorn nuts are snug (acorn nuts should be
tightened to 5 foot pounds of torque).
3. DO NOT allow children to play on the play system until it is completely assembled in a proper location.
4. DO NOT allow children in the area while you are assembling your play system. Many of the Rainbow Play
Systems, Inc. components are very heavy and could seriously injure a child.
5. After thoroughly reading all information and properly locating your play system site, carefully unpack
parts. As you unpack your play system, keep the parts list handy and become familiar with each part before
beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and
instructions before you begin will help avoid mistakes and save you time later.
6. Group both wood and non-wood parts together in accordance to each page, or Step, of this assembly
manual. Doing this now will help you quickly locate parts and assemble the set with ease.
7. Sort your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes, to
ensure you do not lose any hardware.
8. Before starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay
special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of
hardware is required for a certain part of the assembly.
9. Certain steps of the assembly are best performed on a hard flat surface to ensure proper and accurate
assembly.
10. All Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and
5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes.
Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking.
11. All #14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.
12. Use a clamp to secure facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot
Holes (as shown in Detail B).
13. Verify Facias are flush with Uprights.
14. Check assembly periodically to ensure the set is level and all facias are square to the uprights.
15. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to
the top board while reinserting hardware in the same hole.
WARNING
Drilling, sawing, sanding or machining wood products generates wood dust,
a substance known to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for personal protection.
California Health and Safety Code Section 25249.6
5

EXAMPLE OF SEASONAL
CHECKS OR SURFACE
CRACKS
COMMONLY ASKED QUESTIONS
Question: How do I know when Lag Bolts and other Fasteners are tightened properly?
Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer
are firmly compressed against the wood. If splintering occurs, that is an indication you
are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood
fibers fracture out from under the washers).
Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt
breaks?
Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with
a 1/8" Drill Bit in a new direction to miss the obstruction.
Question: What if my Play System is leaning and/or rocks?
Answer: This is caused by unleveled ground under the Base and Support Wings of the Play
System. It may be necessary to remove or add some soil beneath the Play System
to make it level. Ground Stakes, when installed, will also provide stability.
Question: What if my Play System has cracks on the wood or seems to be developing cracks?
Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all
wooden play equipment. A check is a separation of the wood fibers running with the
grain. This is caused by varying temperature and moisture conditions. By coating
your Play System annually with a sealant or preservative, you can help protect your
Play System from developing (not stopping) seasonal checks. Please remember to
follow all installation instructions, including installing the play set on solid level ground.
Question: What is the sticky substance that appears on the wood?
Answer: The sticky substance that may appear on the wood is called pitch. It is common for
the lumber to have occasional pitch seepage which does not affect the structural
integrity of the part. Pitch provides the natural rot resistant characteristics of the
lumber. If play surfaces or play items become overly sticky with pitch use rubbing
alcohol to safely remove.
Question: What accessories may be added or what modifications can be made to my Rainbow
boxed kit set?
Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with
unauthorized accessories or modifications will not be covered under warranty.
Non-residential use of the play set voids warranty.
Question: Is my child old enough to use all play items on my set?
Answer: All play items on Rainbow boxed kit sets are designed
for children ages 3 to 12, but it is the end users
responsibility to determine suitability of use by their
children for each play item.
6

0
1
2
3
4
5
6
7
8
9
H76
H72
H71
H52
H50
H46
H65
H56
H54
H53
7
Hardware for Assembly
Note: Thread length may vary from what is pictured.

0
1
2
3
4
5
6
7
8
9
H139
H135
H133
H124
H129
H146
H143
H215
H115
H116
H119
H121
H131
H151
*H151 is a 1/2" x 12" Hex Head Bolt
8
Hardware for Assembly
Note: Thread length may vary from what is pictured.

0
1
2
3
4
5
6
7
8
9
H108
H104
H100
H97
H93
H188
H155
H154
H153
H152
H194
H32
H34
H30
H169
H192
H166
H164
H157
H216
H183
9
Hardware for Assembly
*Note: Thread length may vary from what is pictured.

0
1
2
3
4
5
6
7
8
9
TOOLS REQUIRED FOR ASSEMBLY
Tape Measure
Carpenters Level
Carpenters Square
Rubber Mallet (optional)
Claw Hammer
Wood Clamp
Standard or Cordless Drill
with #2 & #3 Phillips Bits
Electric Impact Gun or 1/4"
and 3/8" Ratchet
1/8" Drill Bit
1/4" Drill Bit
9/16" Drill Bit
Torque Wrench
Crescent Wrench
7/16" Deep Well Socket
1/2" Deep Well Socket
9/16" Deep Well Socket
9/16" Box Wrench
8' Step Ladder
Safety Glasses
Adult Helper
H5
H4
H3
H1
H7
H13
H28
H29
H17
H18
H24
H9
H11
H12
10
Hardware for Assembly
*Note: Thread length may vary from what is pictured.

*NOTE: Extra Hardware is included in the bags. Not all Hardware will be
used to complete the installation.
Carnival Clubhouse Base Parts List
3294
4132
4133
6108 6107
6303
6304
7058
1 @ 2 x 4 x 57" DECK RUNNER (3-03-0294)
2 @ 2 x 6 x 58" 6 HOLE FACIA (3-04-0132)
4 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0133)
3 @ 4 x 4 x 19" LEFT SLIM BRACKET
(3-06-0108)
3 @ 4 x 4 x 19" RIGHT SLIM BRACKET (3-06-0107)
1 @ 4 x 4 x 96 1/2" ACCESSORY ARM (3-06-0303)
1 @ 4 x 4 x 58" TOP JOIST W/ SWING HOLES (3-06-0304)
2 @ 4 x 6 x 58" MAIN BEAM (3-07-0058)
Carnival Clubhouse Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 54 5-46-0892
H3 Flat Washer 3/8" 20 5-46-0892
H4 Flat Washer 1/2" 8 5-46-0892
H7 SAE Flat Washer 1/4" 2 5-46-0892
H11 Lock Washer 3/8" 8 5-46-0892
H17 Standard Nut 3/8" 8 5-46-0892
H28 Acorn Nut 3/8" 8 5-46-0892
H54 Carriage Bolt 3/8" x 5 1/2" 4 5-46-0892
H56 Carriage Bolt 3/8" x 6 1/2" 4 5-46-0892
H93 Lag Bolt 1/4" x 2" 6 5-46-0892
H104 Lag Bolt 5/16" x 2" 4 5-46-0892
H108 Lag Bolt 5/16" x 3" 54 5-46-0892
H115 Lag Bolt 3/8" x 3" 4 5-46-0892
H116 Lag Bolt 3/8" x 3 1/2" 8 5-46-0892
H152 Phillips Wood Screw #8 x 1 1/2" 96 5-46-0892
H154 Phillips Wood Screw #8 x 2" 89 5-46-0892
H155 Phillips Wood Screw #8 x 2 1/2" 24 5-46-0892
H157 Phillips Pan Head Tap Screw #10 x 1" 8 5-46-0892
H164 Phillips Pan Head Tap Screw #14 x 1" 18 5-46-0892
H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 4 5-46-0892
11

9219
9223
9229
9232
0129
0128
9222
1 @ 5/4 x 4 x 21" SLIDE FILLER
BLOCK (3-09-0219)
2 @ 5/4 x 4 x 30 5/8" CORNER FACIA (3-09-0223)
2 @ 5/4 x 4 x 51 1/4" SHORT DECK BOARD (3-09-0229)
14 @ 5/4 x 4 x 58" DECK BOARD (3-09-0232)
1 @ 5/4 x 6 x 58" DECK BOARD (3-10-0129)
3 @ 5/4 x 6 x 58" 4 HOLE FACIA (3-10-0128)
24 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT (3-09-0222)
9233
2 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
Carnival Clubhouse Corner Upright
6302
4 @ 4 x 4 x 109" CORNER UPRIGHT W/ TJ HOLES (3-06-0302)
6324
4 @ 4 x 4 x 113" CORNER UPRIGHT W/ TJ HOLES (3-06-0324)
N391 N113
N8
N28
N83N19 N20
2 @ SAFETY HANDLE
(5-31-0121)
2 @ LADDER HANDLE
(5-33-0070)
4 @ SMALL 90
BRACKET (5-35-0089)
1 @ TELESCOPE
(5-41-0020)
1 @ SHIP'S WHEEL
(5-41-0021)
1 @ RAINBOW PLAQUE
(5-42-0028)
6 @ GROUND STAKE
(5-47-0033)
N73
1 @ STEP LADDER
BRACKET
(5-35-0039)
Carnival Clubhouse Base Parts List Continued
Turbo Carnival Clubhouse Corner Upright
Carnival Clubhouse Base Non-Wood Parts List
12

Carnival Clubhouse Step Ladder Parts List
Turbo Carnival Clubhouse Step Ladder Parts List
*Not Shown:
1 @ Carnival Clubhouse Tarp
(5-22-0284) (5-22-0285)
2 @ 4 x 4 x 75 3/4" CENTER POST (3-06-0138)
3 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
1 @ 2 x 6 x 81" LEFT LADDER LEG (3-04-0135)
1 @ 2 x 6 x 81" RIGHT LADDER LEG (3-04-0134)
1 @ 5/4 x 6 x 24" LADDER ENTRAPMENT
BOARD (3-10-0131)
6 @ 2 x 8 x 22 1/4" LADDER STEP (3-14-0006)
1 @ 2 x 6 x 85 1/2" LEFT LADDER LEG (3-04-0153)
1 @ 2 x 6 x 85 1/2" RIGHT LADDER LEG (3-04-0152)
1 @ 5/4 x 6 x 24" LADDER ENTRAPMENT
BOARD (3-10-0131)
6 @ 2 x 8 x 22 1/4" LADDER STEP (3-14-0006)
6138
9233
4135
4134
0131
4153
4152
0131
4006
4006
4133
4 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0133)
Carnival Clubhouse Tarp Option Parts List
N352
Carnival Clubhouse Sandbox Add-On Parts List
Carnival Clubhouse Sandbox Add-On Hardware
List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H108 Lag Bolt 5/16" x 3 16 5-46-0896
H1 Flat Washer 1/4" 16 5-46-0896
13

3293
9230
9231
0128
3297
1 @ 2 x 4 x 28 7/8" TABLE RUNNER (3-03-0293)
2 @ 5/4 x 4 x 51 1/4" SHORT PICNIC BOARD (3-09-0230)
13 @ 5/4 x 4 x 57" PICNIC BOARD (3-09-0231)
3 @ 5/4 x 6 x 58" 4 HOLE FACIA (3-10-0128)
2 @ 2 x 4 x 9 3/8" SEAT RUNNER (3-03-0297)
3160
2174
3161
4055
3214 0171
2 @ 2 x 4 x 24 3/4" CHALKBOARD SIDE
(1-03-1160)
2 @ 1 x 6 x 21 1/2" CHALKBOARD RUNNER
(1-02-0174)
2 @ 2 x 4 x 15 3/8" CHALKBOARD TOP/BOTTOM
(1-03-1161)
2 @ 2 x 6 x 23 1/2" TTT TOP/BOTTOM BOARD (1-04-1055)
4 @ 2 x 4 x 16 1/4" BUBBLE
WINDOW FRAME
(1-03-1214)
4 @ 5/4 x 6 x 9 3/8" BUBBLE
WINDOW UPRIGHT
(1-10-0171)
*NOT SHOWN
1 @ TTT - NO MOUNTING
PANEL
(5-41-0048)
*NOT SHOWN
1 @ RAINBOW CHALKBOARD
(5-44-0019)
N172
N181
*NOT SHOWN
1 @ SMALL BUBBLE
WINDOW
(5-42-0062)
N168
N173
N174
Carnival Clubhouse Picnic Table Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 12 5-46-0894
H108 Lag Bolt 5/16" x 3" 12 5-46-0894
H154 Phillips Wood Screw #8 x 2" 75 5-46-0894
Box Kit Bubble Window Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H154 Phillips Wood Screw #8 x 2" 4 5-46-0888
H153 Phillips Wood Screw #8 x 1 3/4" 12 5-46-0888
H152 Phillips Wood Screw #8 x 1 1/2" 8 5-46-0888
Box Kit Tic Tac Toe Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H154 Phillips Wood Screw #8 x 2" 4 5-46-0829
Box Kit Chalkboard Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H155 Phillips Wood Screw #8 x 2 1/2" 4 5-46-0830
H152 Phillips Wood Screw #8 x 1 1/2" 14 5-46-0830
14

3295
3296
9168 9221
0134
0136
0135
0145
1 @ 2 x 4 x 68" ROCK WALL RUNNER (3-03-0295)
2 @ 2 x 4 x 70 1/4" ROCK WALL LEG (3-03-0296)
2 @ 5/4 x 4 x 13 1/8" CORNER FACIA
(3-09-0168)
2 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT W/ HANDLE
HOLES (3-09-0221)
6 @ 5/4 x 6 x 44" 2 HOLE INSIDE ROCK
WALL BOARD (3-10-0134)
6 @ 5/4 x 6 x 44" 2 HOLE OUTSIDE ROCK WALL
BOARD (3-10-0135)
1 @ 5/4 x 6 x 44" ROCK WALL BOARD
WITH ROPE HOLE (3-10-0136)
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA
(3-10-0145)
9224
1 @ 5/4 x 4 x 44" ROCK WALL TOP BOARD
(3-09-0224)
N156
N8
N9
N391
12 @ ROCKS
(5-42-0068) (5-42-0069)
2 @ SMALL 90
BRACKET
(5-35-0089)
2 @ SAFETY HANDLE
(5-33-0121)
2 @ 90
BRACKET
(5-35-0090)
*NOT SHOWN:
1 @ 13 1/2' ROPE
(5-20-0297)
N60
Carnival Clubhouse Rock Wall Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 2 5-46-0893
H7 SAE Flat Washer 1/4" 56 5-46-0893
H11 Lock Washer 3/8" 2 5-46-0893
H32 4 Prong T-Nut 1/4" 28 5-46-0893
H34 4 Prong T-Nut 3/8" 2 5-46-0893
H56 Carriage Bolt 3/8" x 6 1/2" 2 5-46-0893
H108 Lag Bolt 5/16" x 3" 2 5-46-0893
H124 Hex Head Bolt 3/8" x 1 1/2" 2 5-46-0893
H154 Phillips Wood Screw #8 x 2" 72 5-46-0893
H164 Phillips Pan Head Screw #14 x 1" 10 5-46-0893
H169 Phillips Pan Head Machine Screw 1/4" x 1" 4 5-46-0893
H192 Phillips Pan Head Machine Screw 1/4" x 1 1/2" 24 5-46-0893
15

3217
3318
9168 9221
0134
0136
0135
0145
1 @ 2 x 4 x 73" ROCK WALL RUNNER (3-03-0217)
2 @ 2 x 4 x 74 7/8" ROCK WALL LEG (3-03-0318)
2 @ 5/4 x 4 x 13 1/8" CORNER FACIA
(3-09-0168)
2 @ 5/4 x 4 x 29 1/2" RAIL UPRIGHT W/ HANDLE
HOLES (3-09-0221)
6 @ 5/4 x 6 x 44" 2 HOLE INSIDE ROCK
WALL BOARD (3-10-0134)
6 @ 5/4 x 6 x 44" 2 HOLE OUTSIDE ROCK WALL
BOARD (3-10-0135)
1 @ 5/4 x 6 x 44" ROCK WALL BOARD
WITH ROPE HOLE (3-10-0136)
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA
(3-10-0145)
0141
1 @ 5/4 x 6 x 44" ROCK WALL BOARD (3-10-0141)
9224
1 @ 5/4 x 4 x 44" ROCK WALL TOP BOARD
(3-09-0224)
N156
N8
N9
N391
12 @ ROCKS
(5-42-0068) (5-42-0069)
2 @ SMALL 90
BRACKET
(5-35-0089)
2 @ SAFETY HANDLE
(5-33-0121)
2 @ 90
BRACKET
(5-35-0090)
*NOT SHOWN:
1 @ 13 1/2' ROPE
(5-20-0297)
N60
Turbo Carnival Clubhouse Rock Wall Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 2 5-46-0893
H7 SAE Flat Washer 1/4" 56 5-46-0893
H11 Lock Washer 3/8" 2 5-46-0893
H32 4 Prong T-Nut 1/4" 28 5-46-0893
H34 4 Prong T-Nut 3/8" 2 5-46-0893
H56 Carriage Bolt 3/8" x 6 1/2" 2 5-46-0893
H108 Lag Bolt 5/16" x 3" 2 5-46-0893
H124 Hex Head Bolt 3/8" x 1 1/2" 2 5-46-0893
H154 Phillips Wood Screw #8 x 2" 72 5-46-0893
H164 Phillips Pan Head Screw #14 x 1" 10 5-46-0893
H169 Phillips Pan Head Machine Screw 1/4" x 1" 4 5-46-0893
H192 Phillips Pan Head Machine Screw 1/4" x 1 1/2" 24 5-46-0893
16

1228
1231
3304
4144
1229
3158
3305
6313
00810080
2 @ 1 x 4 x 17" FAN VERTICAL (3-01-0228)
2 @ 1 x 4 x 40 5/8" FAN HORIZONTAL (3-01-0231)
2 @ 2 x 4 x 44" LEFT ROOF SUPPORT (3-03-0304)
20 @ 2 x 6 x 62 5/8" ROOF BOARD (3-04-0144)
1 @ 5/4 x 6 x 9 1/2" PEAK FACIA (3-10-0080)
4 @ 1 x 4 x 11 3/4" FAN RAY (3-01-0229)
2 @ 2 x 4 x 41 1/2" ROOF RUNNER
(3-03-0158)
2 @ 2 x 4 x 44" RIGHT ROOF SUPPORT
(3-03-0305)
2 @ 4 x 4 x 33 1/2" SHORT CENTER
POST (3-06-0313)
1 @ 5/4 x 6 x 9" FAN CENTER (3-10-0081)
1272
2070
3186
3331
0132
1273
2071
3187
1274
1245
9222
0149 0150
8 @ 1 x 4 x 14" CABIN
UPRIGHT (3-01-0272)
4 @ 1 x 6 x 24 5/8" CABIN
UPRIGHT (3-02-0070)
2 @ 2 x 4 x 39 1/2" ANGLED CABIN
FACIA (3-03-0186)
2 @ 2 x 4 x 58" ARCHED CABIN FACIA (3-03-0331)
8 @ 5/4 x 6 x 29 1/2" RAIL
UPRIGHT (3-10-0132)
4 @ 5/4 x 6 x 11 7/8" LEFT
SHUTTER BOARD (3-10-0149)
4 @ 5/4 x 6 x 11 7/8" RIGHT
SHUTTER BOARD (3-10-0150)
3 @ 5/4 x 4 x 29 1/2" RAIL
UPRIGHT (3-09-0222)
2 @ 2 x 4 x 53" ARCHED ANGLED CABIN FACIA
(3-03-0187)
12 @ 1 x 4 x 7 1/2" CABIN
UPRIGHT (3-01-0245)
4 @ 1 x 4 x 7 1/2" 3 HOLE CABIN
UPRIGHT (3-01-0274)
4 @ 1 x 6 x 26" ANGLED CABIN
UPRIGHT (3-02-0071)
2 @ 1 x 4 x 23 5/8" CABIN
UPRIGHT (3-01-0273)
Carnival Clubhouse Wood Roof Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 4 5-46-0898
H11 Lock Washer 3/8" 4 5-46-0898
H34 4 Prong T-Nut 3/8" 4 5-46-0898
H131 Hex Head Bolt 3/8" x 4 1/2" 4 5-46-0898
H154 Phillips Wood Screw #8 x 2" 84 5-46-0898
H152 Phillips Wood Screw #8 x 1 1/2" 20 5-46-0898
H194 Phillips Wood Screw #8 x 1 1/4" 24 5-46-0898
Carnival Clubhouse Cabin Package Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 4 5-46-0899
H9 Lock Washer 1/4" 2 5-46-0899
H32 4 Prong T-Nut 1/4" 2 5-46-0899
H108 Lag Bolt 5/16" x 3" 4 5-46-0899
H143 Hex Head Bolt 1/4" x 1 1/4" 2 5-46-0899
H152 Phillips Wood Screw #8 x 1 1/2" 196 5-46-0899
H155 Phillips Wood Screw #8 x 2 1/2" 8 5-46-0899
H194 Phillips Wood Screw #8 x 1 1/4" 32 5-46-0899
17

1267
1275
2072
2073
3197
3330
6323
9181
9182
9237
0092
0145
1268
1276
2074
2075
6170
9223
9238
9239
0091
0090
3 @ 1 x 4 x 54 1/4" PLAYHOUSE UPRIGHT
(3-01-0267)
28 @ 1 x 4 x 21 1/2" PLAYHOUSE UPRIGHT
(3-01-0275)
3 @ 1 x 6 x 54 1/4" NOTCHED PLAYHOUSE
UPRIGHT (3-02-0072)
11 @ 1 x 6 x 54 1/4" PLAYHOUSE UPRIGHT
(3-02-0073)
1 @ 2 x 4 x 58" FLOOR RUNNER (3-03-0197)
2 @ 2 x 4 x 58" FLOOR SUPPORT (3-03-0330)
1 @ 4 x 4 x 54" PLAYHOUSE DOOR UPRIGHT
(3-06-0323)
2 @ 5/4 x 4 x 51 1/4" DECK/FLOOR BOARD
(3-09-0181)
1 @ 5/4 x 4 x 58" DECK/FLOOR BOARD (3-09-0182)
3 @ 5/4 x 4 x 58" ARCHED PLAYHOUSE FACIA
(3-09-0237)
9 @ 5/4 x 6 x 58" DECK/FLOOR BOARD (3-10-0092)
1 @ 5/4 x 6 x 58" ROCK WALL MOUNTING FACIA
(3-10-0145)
28 @ 1 x 4 x 14 7/8" PLAYHOUSE UPRIGHT
(3-01-0268)
4 @ 1 x 4 x 7 1/8" SHORT PLAYHOUSE
UPRIGHT (3-01-0276)
1 @ 1 x 6 x 7 1/8" SHORT PLAYHOUSE
UPRIGHT (3-02-0074)
1 @ 1 x 6 x 7 1/8" SHORT NOTCHED
PLYHS UPRIGHT (3-02-0075)
4 @ 4 x 4 x 16 1/2" FLOWER BOX
(3-06-0170)
2 @ 5/4 x 4 x 30 5/8" CORNER FACIA
(3-09-0223)
1 @ 5/4 x 4 x 30 5/8" ARCHED PLAYHOUSE
WINDOW FACIA (3-09-0238)
1 @ 5/4 x 4 x 30 5/8" ARCHED PLAYHOUSE
DOOR FACIA (3-09-0239)
7 @ 5/4 x 6 x 15" RIGHT SHUTTER
(3-10-0091)
7 @ 5/4 x 6 x 15" LEFT SHUTTER
(3-10-0090)
9233
6 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
N8
1 @ SMALL 90 BRACKET
(5-35-0089)
Carnival Club Lower Level Playhouse Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 31 5-46-0900
H56 Carriage Bolt 3/8" x 6 1/2" 4 5-46-0900
H108 Lag Bolt 5/16" x 3" 31 5-46-0900
H164 Phillips Pan Head Screw #14 x 1" 2 5-46-0900
H154 Phillips Wood Screw #8 x 2" 60 5-46-0900
H155 Phillips Wood Screw #8 x 2 1/2" 12 5-46-0900
H194 Phillips Wood Screw #8 x 1 1/4" 440 5-46-0900
18

2073
9233
2074
3 @ 1 x 6 x 54 1/4" PLAYHOUSE UPRIGHT (3-02-0073)
4 @ 5/4 x 4 x 58" 2 HOLE FACIA (3-09-0233)
1 @ 1 x 6 x 7 1/8" SHORT PLAYHOUSE
UPRIGHT (3-02-0074)
3324
3325 3326
4158
4159
6343
N8
2 @ 2 x 4 x 126" RAMP RAIL (3-03-0324)
5 @ 2 x 4 x 21" RAMP CLEAT (3-03-0325)
2 @ 2 x 6 x 118 1/4" RAMP BOARD W/HOLE (3-04-0158)
2 @ 2 x 6 x 118 1/4" RAMP BOARD (3-04-0159)
1 @ 4 x 4 x 23 5/8" RAMP ROPE BLOCK
(3-06-0343)
1 @ 2 x 4 x 23 3/4" FILLER BOARD (3-03-0326)
1 @ SMALL 90
BRACKET
(5-35-0089)
CARNIVAL CLUBHOUSE RAMP UPRIGHT PARTS LIST
6051
1 @ 4 x 4 x 32" CARNIVAL RAMP UPRIGHT (1-06-1051)
*NOT SHOWN
2 @ 17 1/2' ROPE
(5-20-0021)
N59
Turbo Carnival Clubhouse Lower Level Playhouse
Add-On Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 8 5-46-0901
H108 Lag Bolt 5/16" x 3" 8 5-46-0901
Carnival Clubhouse Ramp Parts List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H52 Carriage Bolt 3/8" x 4 1/2" 2 5-46-0877
H119 Lag Bolt 3/8" x 5" 3 5-46-0877
H116 Lag Bolt 3/8" x 3 1/2" 2 5-46-0877
H164 Phillips Pan Head Tap Screw #14 x 1" 2 5-46-0877
H155 Phillips Wood Screw #8 x 2 1/2" 70 5-46-0877
H4 Flat Washer 1/2" 2 5-46-0877
H3 Flat Washer 3/8" 5 5-46-0877
H11 Lock Washer 3/8" 2 5-46-0877
H17 Standard Nut 3/8" 2 5-46-0877
H28 Acorn Nut 3/8" 2 5-46-0877
19