Ramzey 125GY-3A User manual

PREFACE
Thank you for choosing a motorcycle ofthecompany. May you enjoy riding all the time.
The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the inotorcycle, and BE SURE TO READ
IT CAREFULL,YBEFORE YOU RIDE THE MOTORCYCLE. Proper operation and maintenance can guarantee a safe riding to minimize troubles of the
motorcycle and keep it in a sound condition, which can extend the engine service life. Your dealer will provide you with technical inquiry and after-sales
service.
This publication includes the latest information available at the time of printing. However, there may be minor differences between the actual product and
illustrations and text in this manual. All rights reserved. The manual is subject to change without notice.
Please check carefully the product nameplate,
VW record and engine code in the motorcycle, which you have bought, and they are helpful for you to get
thc motorcycle a registration plate and for future inquiry.
POR'FANT NOTICE
Operator and passenger
This motorcycle 1s deslgned to carry the operator and a passcngei Nevei exceed the lnaxmum we~ghtcapaclty as spec~tiedIn the manual.
Maximumload
150 kg mcludmg 5 kg for rcar carrier
On - road use
This motorcycle is designed to be used on roads only.
AD THISOWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words
AWAWENG
A warningis used to alert the user to fact that hazardous operatingand maintenance procedures may result in injury to ordeath of personnelif not
strictly observed.
CAUTION
A caution is used to alert the user to fact that hazardous operating and maintenance procedures may resultin damage to or destruction of equip
-
ment if not strictly observed.
NOTE
A note is used to give helpful information.
Thls manual should be considered as a permanent part of thc motorcycle and should remaln with the motorcycle when resold.

CONTENTS
.................................. MOTORCYCLE SAFE RIDING 2
Safe Riding Rules ......................................................................... 2
...........................................................................
Protective Cloths 2
Refitting ......................................................................................2
Loading and Accessories
.............................................................. 3
DESCRlPTION ................................................................... 3
................................................................................
Parts Location 3
VIN Record ................................................................................... 5
............................................................
Instruments and Indicators 5
...............................................................................
Ignition Switch 5
................................................................
Left Handlebar Controls 5
Right Handlebar Controls.........................................................5
........................................................................
Fuel and Fuel Tank 5
Fuel Cock ...................................................................................... 6
Lubricating Oil .............................................................................. 6
Tyres .............................................................................................. 7
.........................................................
OPERATIONGUIDE 7
........................................................................
Pre - ride Inspection 7
........................................................................
Starting the Engine 8
. .
....................................................................................
Brealung-~n 8
Riding ............................................................................................ 8
Parking ........................................................................................... 9
..................................................................
MAINTENANCE 9
...................................................................
Maintenance Schedule 9
..........................................................................................Tool Kit 10
...........................................
Check and Change of Lubricating Oil 10
.....................................................................................Spark Plug 11
........................................................... Clear away Deposit Carbon 11
....................................................................................
Air Cleaner 11
..............................................
Check Leaks along Air Supply Line 12
.........................................................................
Throttle Operation 12
......................................................................................
Idle Speed 12
....................................................................
Adjustment of Clutch 12
...................................................................................
Drive Chain 12
.................................................... Check of Front Shock Absorber 13
.....................................................
Check of Rear Shock Absorber 13
........................................
Check and Adjustment of Front Brake 13
.............................................................
Adjustment of Rear Brake 14
Exhaust Muffler
............................................................................. I5
Battery ...........................................................................................I5
............................................................................................... Fuse 15
.............................................................................
Troubleshooting 15
.........................................................................................Cleaning 15
................................................................................ Storage Guide 16
...................................................................
Removal from Storage 16
.............................................................. SPECIFICATIONS 17
...................................................
ELECTRlC DIAGRAM 19

MOTORCYCLE SAFE RIDING
AWARR'ING
Motorcycle riding requires special efforts onyour part to ensure your safety. Know these requirements below before you ride.
AFE RIDING RULES
.Always make a pre - ride inspection before you start the engine. You may prevent accident or equipment darnage.
2.Many accidents involve inexperienced riders. Most countries require a special motorcycle riding test or license. Make sure you are qualified before you
ride. NEVER lend your motorcycle to an inexperienced rider.
3.Many automobile/motorcycle accidents happen because the automobile driver does not " see " the motorcyclist.
Make yourself conspicuous to help avoid the accident that wasn't your fault:
.Wear bright or reflective clothing.
.Don't ride in another motorist's " blind spot " .
4.0bey all national and local laws and regulations
Excesswe speed is a factor in many accidents Obey the speed hmits, and NFVER travel faster than cond~t~onswarrant
Signal before you make a turn or lane change to draw other motorists' attention.
5.Don1tlet other motorists surprise you.
Use extra caution at intersections, parking lot entrances and exits, and always remember toride with both hands and keep both feet on the rider footrests.
6.kdingin wet days, brake distance should be two times that in dry days.
PROTECTIVE CLOTHS
1.Most motorcycle accident fatalities are due to head injuries. ALWAYS wear a helmet. You should also wear a face shield and protective clothing.
2.The exhaust system becomes hot during operation, and it remains hot for a while after stopping the engine. Be careful not to touch the exhaust system
while it is hot. Wear clothing that hllycovers your legs.
3.Donot wear loose clothing that could catch on the control levers, kick - starter, footrests or wheels.
REFITTING
AWARNING
Refitting of the motorcycle,or removal of original parts, maymake the vehicle unsafe or illegal. Obey all national and local equipmentregulations.

LOADING AND ACCESSORIES
AWARNING
To prevent an accident, take extreme care when adding accessories and
cargo and riding with them. Addition of accessories and cargo may re
-
duce a motorcycle's stability, performance and safe operating speed.
Remember these performances may be reduced by installation of the
accessories not produced by the company, improper loading, worn tyre
and overall motorcycle conditions, poor road or weather conditions.
These general guidelines may help you decide whether or how to equip
your motorcycle, and how to load it safely.
Loading
The maxlmum load weight of the motorcycle
IS 150kg
1.Keep calgo and accessoly weight low and close to the center of the
motolcycle Load welght equally on both sides to minimize imbalance
As welght 1s located further fiom the motorcycle's center of gravity, han
-
dling 1s proportionally affected.
2 Adjust tyre pressure and rear shock absorber to suit load weight and nding
conditions
3 Vehicle handling and stability can be adversely affected by loose cargo
Recheck cargo security and accessory mounts frequently
4 Do not attach large or heavy items (such as a sleeping bag or tent) to the
handlebars, fork, or fender. Unstable handling or slow steering response
may produce.
Accessories
Genurne accessories of the company have been specifically designed and
testedon the motorcycle.Because thefactory cannot test all other accessorres,
you are personally responsible for proper selection, installation, and use of
accessories not produced by the company Always follow the gurdelines
Ilghts, reduce ground clearance and banking angle, or lrmrt suspensron
travel, steernlg tiavel or control operation
2 Large fork - mounted farrings or windshields, or pooily designed ol rm-
properly mounted farrings can produce aerodynamic forces that cause
unstable handling Do not install fairings that decrease cooling air flow-
Ing to the englne
3 Accessories may increase the time that hands or feet operate controls,
resultrng in increased reaction time in an emergency
4 Do not add electrical equipment that will exceed the motorcycle's electn-
calsystem capacity
5 This motorcycle was not designed to pull a sldecar or trailer Handling
may be seriously impaired if so equipped
DESCRIPTION
PARTS LOCATION (Fig. 1)
under Loading, and these below. @Handlebar controls, LH 3 Rear-vlew mirror @ Meter
1.Carefullyinspect the accessory to make sure that it does not obscure a
@ Farrrng @ Handlebar controls, RH @ Fuel filler cap

PARTS LOCATION (Fig. 2)
Fig 2
a Front wheel @Front fender Hcadhght @Front w~nker@Fuel tank @ Ornament cover of fuel tank Seat
@ S~decover, LH @ Rear carrier
60 Ta~lhght @ Rear wlnker @ Battery Rear wheel @ Chaincase fe S~destand @ Gearshift pedal @ Carburetor @Exhaust muffler
69Front shock absorber @ Engme ear brake pedal @KIC~-starter @ Rear fork @$ Rear shock absorber @Tool box

VIN RECORD (Fig. 3,4 & 5)
Pleasefdlthe VIN and engine code of your motorcyclein the blank below.
They will help orderspare parts and find out the vehicle once stolen.
- 7
VrN 4 L-I I I 1
Engine codc '?, 1 ' 1 /-FIT]
Fig. 3 VIN Flg. 4 ~n~inecode Fig. 5 Nameplate
a The VIN is stamped on the right of the steering stem (Fig. 3).
@ The engine code is stamped on the bottom - left of crankcase (Fig. 4).
@The vehicle nameplate is fixed on the left of the steering stem (Fig. 5).
INSTRUMENTS AND INDICATORS (Fig. 6)
aTurn signal indicator
@ Hi beam indicator
@Neutral indicator " N
@ Odometer
@ Trip meter Fig.
6
@ Speedometer
I SIN Description Function
@ Turn signal indicator
Flashes when either turn signal is operated.
@ Hi beam indicator
Lights when the headlight is on high beam.
6) Neutral indicator Lights when the transmission is in neutral.
Shows accumulated mileage.
Shows mileage per trip.
Shows riding speed in kdh.
IGNITION SWITCH (Fig. 7)
The ignition switch is located on the right side of the instruments. It is of a
2
- position, key - operated type, and functions as follows Fig.7
{,"j (OFF): Engine and lights cannot be operated and
the key can be removed.
(') (ON): Engine and lights can be operated and the
key cannot be removed.
Note
- -
Remove the key to prevent unauthorized vehicle use. lgniltionswitch
LEFT HANDLEBAR CONTROLS (Fig. 8)
Headlight Dimmer
L~ghtswi h
Set the dlmmer to
=C to select high beam, Headlight dimmer
or to
Cf] to select low beam. \ P
~urn'signalSwitch
turn and to -+ (R) to signal a right turn.
Set the switch to g tun1off either of winkers
during normal riding or after turning.
Horn Button / Horn bufton
Turn s~gnalswitch
Light Switch
]> :The headlight, taillight and instrument lights are bright.
13; :The parking light, taillight and instrument lights are bright.
:The parking light, headlight, taillight and instrument lights are off.
RIGHT HANDLEBAR CONTROLS (Fig. 9)
Emergency Switch Emer~encvswitch
In an emergency, depressing the switch to
p;
(OFF) will stall the engine at once; in normal
riding cases, always set the switch at
C). (ON).
Starter Button
to start up the engine.
FUEL AND FUEL TANK (Fig. 10) \ ' lg' '
GasolineSelection
Starter button

Fuel is a key factor in deciding the exhaust emissions
amount from the engine, so selection of fuel must fol
-
low the rules below.
Selected fuel must be unleaded or low
- leaded gasoline
with the octane No. RQ
- 90 or higher.
FuelTank
The file1tank capacity is SSLincluding the reserve supply of 2.3L.
To open the fuel filler cap, insert the key into its slot, and turn it clockwise
it through 90
" , then open the cap. To close the cap, just put it to position.
NOTE
The fuelfiller cap can be closed surely when the key is inserted into its
slot only. If the cap is closed improperly, the key cannot be removed.
AWARNING
0 Gasoline is extremely flammable and is explosive under certain
conditions. Add gasoline in a well
- ventilated area with the engine
stopped. Do not smoke or allow flames or sparks in the area where
gasoline is stored orwhere the gasoline tank is filled with gasoline.
.Before fill the gasoline tank, make sure to filter gasoline first.
.Do not overfill the tank(thereshould be no gasoline in the filler neck).
After filling, makesure the gasoline filler cap is closed securely.
.Be careful not to spill gasoline when filling thetank. Spilled gasoline
orgasoline vapor may ignite. If anygasoline is spilled, make sure the
area is dry before starting the engine.
.Avoid repeated orprolonged contactwith skin or breathing of vapor.
.KEEP OUT OFREACH OFCHILDREN.
FUEL COCK (Fig. 11)
The fuel cock has three positions:
OFF(@)
With the fuel cock in ,% (OFF) position, fuel cannot flow from the tank to
the carburetor.
Turn the cock
OFF whenever the motorcycle is not in use.
With the fuel cock in
'[f (ON) position, fuel will flow from the main fuel
supply to the carburetor.
RES ( 1g )
With the fuel cock in 'cP (RES)position, fuel will flow from the reserve fuel i
supply to the carburetor. Use the reserve fuel only when the main supply is i
gone. Refill the tank as soon as possible after switching to RES.
.To avoid running out of fuel that may result in a sudden stop. learn
how to operatethe fuel cock when riding the motorcycle.
.Be careful not to touch any hot engine parts while operating the fuel cock.
NOTE
Remember to check thatthe fuel cock is in ON
('If ) position each time
you ride.
If thecock is left in RES
( (3 ) position, you may runoutof fuel with no
reserve.
LUBRICATINGOIL
Fig.12
The quality of the lubricating oil plays a vital
20~140
role in deciding the engine performance and LrT 2~40
service life. Lubricating oil must be selected
15Wl30
15W
in accordance with the rules below and other
1OU 30
10Wl20
oils, such as ordinary engine oil, gear oil and
~WIX
5WIZ0
vegetable oil, are forbidden to be used.
Lubricatingoilrecommended:gasolineengine
-30 -20 -lo O lo 'O 30 4U "'
oil Class SAE15Wl40-SE or Class SE, SF, SC from API Service
Classification.
The vehicle has been filled with the engine oil Class SAE15Wl40-SE be
-
ble ata

1 from -10°C to 40°C.If other motor oil is to be used instead, the alternative
j must be technically equivalent in every respect. Viscosity varies with re -
j gions and temperatures, so the lubricant has to be selected according to our
recommendation (see Fig.12).
If there is no gasoline engine oil Class
SAE15WI40-SE, the gasoline engine oil No. HQB-I0(or No. HQB-6 in
regions where tempcrature is lower than -10°C)can be used instead.
.Operation with excessivelyworntyres is hazardous and will adversely
affect traction and handling.
.The use of tyres other than those listed on the table 1 may adversely
affect handling.
When the tread depth In the m~ddlesectlon of tyres reaches the limits In
table 2 below, please replace tyres.
Before replacing the lubricant, please drain the oil out completely remain-
111g in the crankcase, and clean the inside by cleansing kerosene, then fill
new one
TYRES
Proper air pressure will provide maximum stability, riding comfort and tyre
i life.
Check tyre pressure frequently and adjust if necessary.
: Selecttheright replacementtyresin accordancewiththe specificationsshown
i in the table 1.
Table 1
SPECIFICATIONS OF TYRE
Front: 175 Rear: 200
Tyre size
NOTE
Tyre pressure should be checked before you ride while the tyres are
" cold " .
Check the tyres for cuts, embedded nails, or other sharp objects. Check the
rims for dents or deformation. See your dealer for change of damaged tyres
or punctured inner tubes.
AWARNING
.Do not attempt to patch a damaged tyre orinner tube. Wheel balance
and tyre reliability may be impaired.
.Improper tyre inflation will cause abnormal tread wear and create a
- ~
i
safety hazard. The tyre pressure less than the rated value may result
in the tyre slippingon the ground orcoming off from the rim, even the
Table
2
Tread depth lnnits
Front tyre I 1.5mm
OPERATION GUIDE
PRE - RIDE INSPECTION
AWARNING
If the Pre - ride Inspection is not performed, severe personal injury or
vehicle damage may result.
Inspect your motorcycle every day before you ride it. The items listed here
will only take a few minutes to inspect, and in the long run they can save
time, expense, and possibly your life.
1.Engineoil level - add engine oil if required. Check for leaks.
2.Fuel level - fill he1tank when necessary. Check for leaks.
3.Front and rear brakes - check operation and if necessary, adjust free play.
4.Tyres-check condition and pressure.
5.Drivechain - check condition and slack. Adjust and lubricate if necessary.
(,.Throttle - checkfor smooth openingand full closing in all steeringpositions.
7.Lights and horn - check that headlight, taillbrake light, turn signals, indica -
tors and horn function properly.
8.Battery electrolyte - check that the electrolyte level is suitable.
9.Fastener-check that all nuts, screws and bolts are mounted securely.
10.Steeringsystem - check for its smoothness and reliability.
Correct any discrepancy before you ride. Contact your dealer for assistance
vehicle being out of control.
7 ~fyou cannot correct the problem