RANKO BAT R630 User manual

OPERATOR’S MANUAL
Ranko Equipment
6450 NE 14th Street, Des Moines, Iowa 50313
515-635-0079
[email protected]
BAT R630 TELELOADER

Foreword
Thank you for choosing the BAT R630 Teleloader, which is designed for proper use and
maintenance.
This manual is applicable to the BAT R630 Teleloader produced by Ranko Equipment.
This manual helps users use the machine safely and efficiently. Please forward this manual when
reselling or leasing to others.
This manual covers relevant information, guidance and a better understanding of any other content
required to use and maintain the machine.
The contents of the following paragraphs do not fully describe each part or explain each operation in
detail. Users will find better and safer ways to use and maintain the machine during operation.
Machine performance and service life depend on the extent to which this instruction is observed.
This manual is the basic tool for the operator to complete various tasks, such as:
Transport or mobile machine
Drive machine
Maintenance machine

INDEX
Part 1 Safety Operating Regulation and Prevention
1.1 Foreword
1
1.2 Safety Regulations
1
1.2.1Safety Guidelines
1
1.2.2 Keep Fire Alarm
3
1.2.3 Up/Down Machine
3
1.2.4 Leaving The Machine
4
1.2.5 Safety Precautions At High Temperatures
4
1.2.6 Avoid The Danger Of Squeezing
4
1.2.7 Driving Safety
5
1.2.8 Safe Transportation
5
Part 2 Overall Characteristics & Performance Parameters
2.1 Forward
6
2.2 Warranty Clause
6
2.2.1 Exclusion of the warranty
6
2.3 Machine Identification
7
2.3.1 Machine Composition Picture
7
2.4 Machine Description & Use
8
2.4.1 Attachment
9
2.4.2 Noise Risk
9
2.4.3 Load Table
9
2.5 Technical Parameters
11
2.5.1 Technical Parameters
11
2.5.2 Dimensions
12
Part 3 Operating
3.1 Operating & Control
12
3.1.1Main power switch
14
3.1.2Battery box
14
3.1.3 Ignition Key
14
3.1.4 Steering column
14
3.1.5 Brake pedal
15
3.1.6 Accelerator pedal
16
3.1.7 Steering mode switch
16
3.1.8 Reverse camera (optional)
16
3.1.9 Multifunction loading display (optional)
17

3.1.10 Operating seat
17
3.1.11 Hand brake
17
3.1.12 Joystick
17
3.1.13 Urgent boom down switch
18
3.1.14 Air conditioner
18
3.1.15 Quick hitch system
19
3.2 Precautions before use
19
3.3 Start The Machine
19
3.4 Turn Off The Machine
20
3.5 Hydraulic coupler
20
Part 4 Maintenance
4.1 General Instruction
21
4.2 Engine
21
4.3 Air Filter
21
4.4 Cooling system
21
4.5 Tire
22
4.6 Sliding block
22
4.7 Electrics
22
4.7.1 Battery
22
4.8 lubricating
23
4.8.1 lubricating position
23
4.8.2 Recommended Grease
24
4.9 Maintenance Table
24
Part 5 Transmission parts
5.1 Axle
25
5.1.1 Type of oil for the axle
25
5.1.2 Oil capacity
25
5.1.3 Adding oil
25
Part 6 Spare Parts

1
Part 1 Safety Operating Regulation and Prevention
1.1 Foreword
Read this manual carefully, especially the safety rules must be read carefully. Buyers need to train
employees to use the machine correctly and maintain the machine regularly.Be familiar with the
operator's safety devices and general accident prevention measures.
Note the triangular symbol in this manual, which indicates a
possible dangerous situation
Picture 1.1
Warning
It is strictly forbidden to use the machine or attachment before reading and understanding this manual.
The manufacturer is not liable for any damage caused by disregard and non-compliance with the
instructions.
The manufacturer is not liable for the damage that may result from misunderstanding this manual.
The instructions are an integral part of the machine and must be readily available.
The instructions must be placed on a safe and user-friendly location on the machine.
During the life of the machine, the individual must keep safe and accept updates to the instructions. If
the manual is damaged or lost, you should ask for a new one from the manufacturer.
Due to continuous improvement and update of the product, the parameters and performance of
the machine you purchased may differ from the instructions.
1.2 Safety Regulations
1.2.1 Safety Guidelines
1.It must be operated by a professional operator. It is strictly forbidden to use if the person has no
experience of using it and he is in a bad mental condition.
2. All safety regulations and precautions in this manual must be observed when operating or
maintaining the machine.
3.It is strictly forbidden to transport people.

2
It is forbidden to use the boom to lift people.
Do not lift the object with the boom.
When the boom is raised, people are strictly forbidden to stand under it.
4. The operator must be able to see everything around him in the seat. If it is not clear enough, you
need to turn on the light.
5. Clean the console, handle, steering wheel, joystick and seats frequently to avoid operational
difficulties.
6. The operation of the machine must be done on the seat. Head, body, hands and feet should not
reach outside the driver's cab, to minimize possible personal injury.
7. Do not start the engine in a closed environment, as the waste that is emitted is harmful to the
body and may even be fatal.
8. Do not get on or off while the engine is working. Always turn off the engine when you get off.
9. If the engine exhaust pipe is worn out or the noise is too loud, replace it with a new one.
10. Observe the laws of the country in which the machine is used and properly handle the items
used to clean and maintain the machine.
11. The selected attachment will cause the weight of the telescopic arm and the pin to be
different. It is strictly prohibited to exceed the maximum load indicated in this manual.
12. The machine's adhesion, braking and steering capabilities are affected by the attachments
installed.
13. Use only attachments that are allowed to be installed by the manufacturer.
14. Keep driving in parallel with the road surface.
15. It is forbidden to clean, lubricate or repair the machine during use. The above actions must be
performed after turning off the machine, extinguishing the engine and taking off the ignition key.
16. Avoid contact with moving parts.
17. If you feel that the machine has a safety hazard, ask a professional to perform the debugging
test.
18. Drive the machine on a flat surface and pay more attention if you are driving on slopes,
wetlands, or mud.
19. When the work site is close to the wire, it is recommended to operate outside a safe distance.
20. Manage the scope of operation and prohibit animals or people from approaching.
21. Battery fluids are very dangerous and require gloves and a mask to protect your eyes.

3
22.Instructions must be read carefully, kept in mind, and kept for resale until the machine is
completely retired. If the instructions are lost or damaged, you should immediately request a copy
from the manufacturer.
23. Before operating the machine, fasten the seat belt and close the cab door.
1.2.2 Keep Fire Alarm
1.Because of the fuel, the oil may be ignited by an open flame, especially if the fuel is very
flammable. Keep fuel or other flammable liquids away from open flames.
2.Fuel tanks, piping, and other flammable and explosive materials may wear or rupture, and
smoking or ignition near the mailbox is prohibited.
3. When refueling, turn off the engine.
4. Store or refuel or other oils in a place where air circulation is good.
5.If the machine does not have a fire extinguisher, it is necessary to place one in a place that is
easy to see in the cab. Make sure the fire extinguisher is full and the instructions for use are clear.
5. Fuel and all lubricants are flammable, so it is strictly forbidden to weld pipes containing fuel or oil.
7.Fuels and lubricants may be flammable, explosive, toxic and hazardous, so use original
packaging when stored and kept out of reach of unrelated personnel.
8.If the overheated part of the machine comes into contact with the relevant solids, liquids or
gases, it may cause fire, burning, deformation, explosion, etc., should be guarded against.
Picture 1.2.2
1.2.3 Up/Down Machine
1.Do not jump or jump off the machine while the machine is
running. Use handrails and steps when going up and down the
machine. Do not grab any joysticks when going up and down the
machine.
Picture 1.2.3
2. Keep the machine and steps free of dust or oil.
3. If it is damaged, please repair it immediately. Check the fixing bolts of the machine every day. If it
is loose, tighten it immediately.
4. Do not have moving objects in the cab to avoid hooking the lever and causing serious accidents.

4
5.Before getting off the vehicle, lower the arm, turn on the brake, turn off the engine, and take off the
ignition key.
1.2.4 Leaving The Machine
1.Before leaving the machine, retract the telescopic arm and lower the working arm to cause the
attachment to fall to the ground.
2.Turn off the engine, lock all the devices and take the keys.
1.2.5 Safety Precautions At High Temperatures
1.After working for a long time, when you need to change the oil, hydraulic oil, and filter, first let the
temperature of the machine cool to avoid damage caused by high temperature and high pressure
oil.
2.To avoid hot water or hot oil outflow, turn off the engine, let the water and oil cool, then slowly
release the lid to release the pressure, and finally open the lid (to determine the actual water
temperature, you can put your hand near the radiator to feel the air temperature but don't touch the
radiator directly)
Picture 1.2.5
3.Do not touch the hot parts of the machine with your body after working for a few hours.
1.2.6 Avoid The Danger Of Squeezing
1. It is strictly forbidden to stand under the working arm.
2.Do not place any part of your body between parts of the machine that have relative motion to
avoid injury.
2. Maintenance is prohibited when the machine is working.
4.If you need to raise the boom when you are repairing the machine, use the cylinder support rod
to support the raised boom. If you ignore this process, it will cause the big arm to fall accidentally
and cause serious personal safety accidents and casualties.
Picture 1.2.6

5
1.2.7 Driving Safety
1. Do not take the key off while driving.
2. Sudden start or stop, sudden turn, too fast or a "Z" shaped route is very dangerous.
3. When an abnormal situation occurs (such as noise, vibration, smell, the dashboard is not
normal), immediately open the machine to a safe place for inspection.
4. Do not use any joystick while the machine is in motion. If you need to do this, start slowly.
5. If you need to drive on rough terrain, use low speed and don't turn.
6. Try to avoid pressing from the object. If it is necessary, please approach the working arm and
drive at low speed. The machine inclination is ≤5°
7. Be careful when driving on a slope to avoid tipping or sliding.
8. Keep the fork (or other attachment on the arm) 8-12 inches from the ground and quickly lower
and stop the machine in an emergency.
9. Avoid steering or lateral travel on the slopes, only on level roads.
10. If the engine is off on a slope, emergency braking should be used and the working arm should
be lowered.
11. If the engine is off on a slope, emergency braking should be used and the working arm should
be lowered.
1.2.8 Safe Transportation
1. The machine can be transported by truck or similar trailer. Check the transport for near load
before loading. The platform of the vehicle must be level to prevent movement during
transportation.
2.The loading and unloading of the machine can be done by a suitable loading plate, ensuring
that the loading plate is strong enough to be reinforced with the relevant items if necessary. Slowly
open the loading plate and keep the machine in the middle of the loading plate. The inclination of the
loading plate must not exceed 20°.
3.The loading and unloading truck must be carried out on a flat road surface, avoiding it at the
edge of the ditch or on the side of the road.
4.After loading, use the brake block and handbrake to stop. Fixed holes (two in front and rear) have
been designed on the machine to secure the machine with ropes or chains.
5.After the end of the transport, it is recommended to check whether the machine is in a safe position,
whether the brake block is activated, and then unload the vehicle before unfastening the fixed rope.

6
Part 2 Overall Characteristics & Performance Parameters
2.1 Foreword
Note
Failure to follow the instructions in this manual, faulty operation and use, and failures caused by the
operation of those who are not qualified will not be covered by the warranty.
The manufacturer is not responsible for any direct or indirect damage caused by the actions described
above.
For some complicated repairs, adjustment work (such as involving motors, hydraulic components), it is
necessary to go to a professional repair center or directly to the manufacturer. They will provide
accurate technical support to restore machine performance.
2.2 Warranty Clause
1.Manufacturer provide repair services for the new machines within 1000 hours of service or within
12 months of purchase (whichever comes first).
2.Warranty includes repairs or free replacement of parts that have been identified as defective by
the technical department.
3.Repair or replacement of accessories must not exceed the warranty period.
3. The warranty rights are valid subject to all contractual terms.
4. If there is a claim, the ruling is Ranko.
2.2.1 Exclusion of the warranty
1.Electrical, electronic, and all such components are not covered by warranty due to normal wear
and tear.
Upon arrival or return from the workplace, the machine is damaged in the event of a standstill, all
Shipping and storage are not covered by the warranty.
2.Repair service is not provided in the following cases:
The operator uses a malfunction caused by improper use.
Damage caused by insufficient maintenance.
Machine vibration or damage caused by without manufacturer's permission or failure to follow the
instructions for replacement parts.
Do not follow the instructions.
Exceptional events.
3.Damage caused by negligence or improper use of the machine is not covered by the warranty.
Note