RANKO BAT R630 User manual

OPERATOR’S MANUAL
Ranko Equipment
6450 NE 14th Street, Des Moines, Iowa 50313
515-635-0079
[email protected]
BAT R630 TELELOADER

Foreword
Thank you for choosing the BAT R630 Teleloader, which is designed for proper use and
maintenance.
This manual is applicable to the BAT R630 Teleloader produced by Ranko Equipment.
This manual helps users use the machine safely and efficiently. Please forward this manual when
reselling or leasing to others.
This manual covers relevant information, guidance and a better understanding of any other content
required to use and maintain the machine.
The contents of the following paragraphs do not fully describe each part or explain each operation in
detail. Users will find better and safer ways to use and maintain the machine during operation.
Machine performance and service life depend on the extent to which this instruction is observed.
This manual is the basic tool for the operator to complete various tasks, such as:
Transport or mobile machine
Drive machine
Maintenance machine

INDEX
Part 1 Safety Operating Regulation and Prevention
1.1 Foreword
1
1.2 Safety Regulations
1
1.2.1Safety Guidelines
1
1.2.2 Keep Fire Alarm
3
1.2.3 Up/Down Machine
3
1.2.4 Leaving The Machine
4
1.2.5 Safety Precautions At High Temperatures
4
1.2.6 Avoid The Danger Of Squeezing
4
1.2.7 Driving Safety
5
1.2.8 Safe Transportation
5
Part 2 Overall Characteristics & Performance Parameters
2.1 Forward
6
2.2 Warranty Clause
6
2.2.1 Exclusion of the warranty
6
2.3 Machine Identification
7
2.3.1 Machine Composition Picture
7
2.4 Machine Description & Use
8
2.4.1 Attachment
9
2.4.2 Noise Risk
9
2.4.3 Load Table
9
2.5 Technical Parameters
11
2.5.1 Technical Parameters
11
2.5.2 Dimensions
12
Part 3 Operating
3.1 Operating & Control
12
3.1.1Main power switch
14
3.1.2Battery box
14
3.1.3 Ignition Key
14
3.1.4 Steering column
14
3.1.5 Brake pedal
15
3.1.6 Accelerator pedal
16
3.1.7 Steering mode switch
16
3.1.8 Reverse camera (optional)
16
3.1.9 Multifunction loading display (optional)
17

3.1.10 Operating seat
17
3.1.11 Hand brake
17
3.1.12 Joystick
17
3.1.13 Urgent boom down switch
18
3.1.14 Air conditioner
18
3.1.15 Quick hitch system
19
3.2 Precautions before use
19
3.3 Start The Machine
19
3.4 Turn Off The Machine
20
3.5 Hydraulic coupler
20
Part 4 Maintenance
4.1 General Instruction
21
4.2 Engine
21
4.3 Air Filter
21
4.4 Cooling system
21
4.5 Tire
22
4.6 Sliding block
22
4.7 Electrics
22
4.7.1 Battery
22
4.8 lubricating
23
4.8.1 lubricating position
23
4.8.2 Recommended Grease
24
4.9 Maintenance Table
24
Part 5 Transmission parts
5.1 Axle
25
5.1.1 Type of oil for the axle
25
5.1.2 Oil capacity
25
5.1.3 Adding oil
25
Part 6 Spare Parts

1
Part 1 Safety Operating Regulation and Prevention
1.1 Foreword
Read this manual carefully, especially the safety rules must be read carefully. Buyers need to train
employees to use the machine correctly and maintain the machine regularly.Be familiar with the
operator's safety devices and general accident prevention measures.
Note the triangular symbol in this manual, which indicates a
possible dangerous situation
Picture 1.1
Warning
It is strictly forbidden to use the machine or attachment before reading and understanding this manual.
The manufacturer is not liable for any damage caused by disregard and non-compliance with the
instructions.
The manufacturer is not liable for the damage that may result from misunderstanding this manual.
The instructions are an integral part of the machine and must be readily available.
The instructions must be placed on a safe and user-friendly location on the machine.
During the life of the machine, the individual must keep safe and accept updates to the instructions. If
the manual is damaged or lost, you should ask for a new one from the manufacturer.
Due to continuous improvement and update of the product, the parameters and performance of
the machine you purchased may differ from the instructions.
1.2 Safety Regulations
1.2.1 Safety Guidelines
1.It must be operated by a professional operator. It is strictly forbidden to use if the person has no
experience of using it and he is in a bad mental condition.
2. All safety regulations and precautions in this manual must be observed when operating or
maintaining the machine.
3.It is strictly forbidden to transport people.

2
It is forbidden to use the boom to lift people.
Do not lift the object with the boom.
When the boom is raised, people are strictly forbidden to stand under it.
4. The operator must be able to see everything around him in the seat. If it is not clear enough, you
need to turn on the light.
5. Clean the console, handle, steering wheel, joystick and seats frequently to avoid operational
difficulties.
6. The operation of the machine must be done on the seat. Head, body, hands and feet should not
reach outside the driver's cab, to minimize possible personal injury.
7. Do not start the engine in a closed environment, as the waste that is emitted is harmful to the
body and may even be fatal.
8. Do not get on or off while the engine is working. Always turn off the engine when you get off.
9. If the engine exhaust pipe is worn out or the noise is too loud, replace it with a new one.
10. Observe the laws of the country in which the machine is used and properly handle the items
used to clean and maintain the machine.
11. The selected attachment will cause the weight of the telescopic arm and the pin to be
different. It is strictly prohibited to exceed the maximum load indicated in this manual.
12. The machine's adhesion, braking and steering capabilities are affected by the attachments
installed.
13. Use only attachments that are allowed to be installed by the manufacturer.
14. Keep driving in parallel with the road surface.
15. It is forbidden to clean, lubricate or repair the machine during use. The above actions must be
performed after turning off the machine, extinguishing the engine and taking off the ignition key.
16. Avoid contact with moving parts.
17. If you feel that the machine has a safety hazard, ask a professional to perform the debugging
test.
18. Drive the machine on a flat surface and pay more attention if you are driving on slopes,
wetlands, or mud.
19. When the work site is close to the wire, it is recommended to operate outside a safe distance.
20. Manage the scope of operation and prohibit animals or people from approaching.
21. Battery fluids are very dangerous and require gloves and a mask to protect your eyes.

3
22.Instructions must be read carefully, kept in mind, and kept for resale until the machine is
completely retired. If the instructions are lost or damaged, you should immediately request a copy
from the manufacturer.
23. Before operating the machine, fasten the seat belt and close the cab door.
1.2.2 Keep Fire Alarm
1.Because of the fuel, the oil may be ignited by an open flame, especially if the fuel is very
flammable. Keep fuel or other flammable liquids away from open flames.
2.Fuel tanks, piping, and other flammable and explosive materials may wear or rupture, and
smoking or ignition near the mailbox is prohibited.
3. When refueling, turn off the engine.
4. Store or refuel or other oils in a place where air circulation is good.
5.If the machine does not have a fire extinguisher, it is necessary to place one in a place that is
easy to see in the cab. Make sure the fire extinguisher is full and the instructions for use are clear.
5. Fuel and all lubricants are flammable, so it is strictly forbidden to weld pipes containing fuel or oil.
7.Fuels and lubricants may be flammable, explosive, toxic and hazardous, so use original
packaging when stored and kept out of reach of unrelated personnel.
8.If the overheated part of the machine comes into contact with the relevant solids, liquids or
gases, it may cause fire, burning, deformation, explosion, etc., should be guarded against.
Picture 1.2.2
1.2.3 Up/Down Machine
1.Do not jump or jump off the machine while the machine is
running. Use handrails and steps when going up and down the
machine. Do not grab any joysticks when going up and down the
machine.
Picture 1.2.3
2. Keep the machine and steps free of dust or oil.
3. If it is damaged, please repair it immediately. Check the fixing bolts of the machine every day. If it
is loose, tighten it immediately.
4. Do not have moving objects in the cab to avoid hooking the lever and causing serious accidents.

4
5.Before getting off the vehicle, lower the arm, turn on the brake, turn off the engine, and take off the
ignition key.
1.2.4 Leaving The Machine
1.Before leaving the machine, retract the telescopic arm and lower the working arm to cause the
attachment to fall to the ground.
2.Turn off the engine, lock all the devices and take the keys.
1.2.5 Safety Precautions At High Temperatures
1.After working for a long time, when you need to change the oil, hydraulic oil, and filter, first let the
temperature of the machine cool to avoid damage caused by high temperature and high pressure
oil.
2.To avoid hot water or hot oil outflow, turn off the engine, let the water and oil cool, then slowly
release the lid to release the pressure, and finally open the lid (to determine the actual water
temperature, you can put your hand near the radiator to feel the air temperature but don't touch the
radiator directly)
Picture 1.2.5
3.Do not touch the hot parts of the machine with your body after working for a few hours.
1.2.6 Avoid The Danger Of Squeezing
1. It is strictly forbidden to stand under the working arm.
2.Do not place any part of your body between parts of the machine that have relative motion to
avoid injury.
2. Maintenance is prohibited when the machine is working.
4.If you need to raise the boom when you are repairing the machine, use the cylinder support rod
to support the raised boom. If you ignore this process, it will cause the big arm to fall accidentally
and cause serious personal safety accidents and casualties.
Picture 1.2.6

5
1.2.7 Driving Safety
1. Do not take the key off while driving.
2. Sudden start or stop, sudden turn, too fast or a "Z" shaped route is very dangerous.
3. When an abnormal situation occurs (such as noise, vibration, smell, the dashboard is not
normal), immediately open the machine to a safe place for inspection.
4. Do not use any joystick while the machine is in motion. If you need to do this, start slowly.
5. If you need to drive on rough terrain, use low speed and don't turn.
6. Try to avoid pressing from the object. If it is necessary, please approach the working arm and
drive at low speed. The machine inclination is ≤5°
7. Be careful when driving on a slope to avoid tipping or sliding.
8. Keep the fork (or other attachment on the arm) 8-12 inches from the ground and quickly lower
and stop the machine in an emergency.
9. Avoid steering or lateral travel on the slopes, only on level roads.
10. If the engine is off on a slope, emergency braking should be used and the working arm should
be lowered.
11. If the engine is off on a slope, emergency braking should be used and the working arm should
be lowered.
1.2.8 Safe Transportation
1. The machine can be transported by truck or similar trailer. Check the transport for near load
before loading. The platform of the vehicle must be level to prevent movement during
transportation.
2.The loading and unloading of the machine can be done by a suitable loading plate, ensuring
that the loading plate is strong enough to be reinforced with the relevant items if necessary. Slowly
open the loading plate and keep the machine in the middle of the loading plate. The inclination of the
loading plate must not exceed 20°.
3.The loading and unloading truck must be carried out on a flat road surface, avoiding it at the
edge of the ditch or on the side of the road.
4.After loading, use the brake block and handbrake to stop. Fixed holes (two in front and rear) have
been designed on the machine to secure the machine with ropes or chains.
5.After the end of the transport, it is recommended to check whether the machine is in a safe position,
whether the brake block is activated, and then unload the vehicle before unfastening the fixed rope.

6
Part 2 Overall Characteristics & Performance Parameters
2.1 Foreword
Note
Failure to follow the instructions in this manual, faulty operation and use, and failures caused by the
operation of those who are not qualified will not be covered by the warranty.
The manufacturer is not responsible for any direct or indirect damage caused by the actions described
above.
For some complicated repairs, adjustment work (such as involving motors, hydraulic components), it is
necessary to go to a professional repair center or directly to the manufacturer. They will provide
accurate technical support to restore machine performance.
2.2 Warranty Clause
1.Manufacturer provide repair services for the new machines within 1000 hours of service or within
12 months of purchase (whichever comes first).
2.Warranty includes repairs or free replacement of parts that have been identified as defective by
the technical department.
3.Repair or replacement of accessories must not exceed the warranty period.
3. The warranty rights are valid subject to all contractual terms.
4. If there is a claim, the ruling is Ranko.
2.2.1 Exclusion of the warranty
1.Electrical, electronic, and all such components are not covered by warranty due to normal wear
and tear.
Upon arrival or return from the workplace, the machine is damaged in the event of a standstill, all
Shipping and storage are not covered by the warranty.
2.Repair service is not provided in the following cases:
The operator uses a malfunction caused by improper use.
Damage caused by insufficient maintenance.
Machine vibration or damage caused by without manufacturer's permission or failure to follow the
instructions for replacement parts.
Do not follow the instructions.
Exceptional events.
3.Damage caused by negligence or improper use of the machine is not covered by the warranty.
Note

7
4.Removing the security facility will void the warranty and the manufacturer is not responsible.
5.The replaced parts are no longer covered under warranty.
6.Machines or accessories will be issued at the factory price even if they are covered by the warranty.
7.Others are not covered by the warranty:
Tire
Rims
Brake
Chassis
All filters and rubber tube
Battery
Button and joystick
Seat
Steering wheel
All the seals, pins
All glasses, lights
2.3 Machine Identification
1. After receiving the machine, please check if the machine is intact.
2. In case of loss or damage, a written statement shall be provided within 8 days of receipt of the
machine.
3. Each machine has a nameplate (see Figure 1/A). The data identifying the machine must be
printed on the back cover of the manual and must be stated whenever assistance or accessories are
required.
Random file or part
Operating instructions
Engine maintenance manual
2.3.1 Machine Composition Picture 2.3.1
Picture 2.3.1

8
The machine is composed of chassis, boom, fork, cab, hydraulic system, and electrical system.
The chassis consists of frame, bridge, gearbox, tire, engine, hydraulic pump, torque converter,
hydraulic oil tank, fuel tank, and battery. It realizes the movement of the whole vehicle.
Boom: Complete the lifting of the attachment attached to the quick-change coupling.
Fork: Loading goods.
Cab: Driving and operating the machine.
Hydraulic system: to achieve the action of each mechanism.
Electrical system: powering electrical components.
2.4 Machine Description & Use
The machine is a CE-certified machine.
The machine described in this instruction manual is operated by a separate operator on the seat.
The machine has four independent drive wheels making it particularly reliable and robust.
On the front chassis of the machine there is a boom fixed by the shaft, a quick-change coupling, a
hydraulic outlet and a 12V power supply for powering the electrical components.
The diesel engine at the rear drives a pump through a hydraulic circuit to achieve all the functions and
actions of the machine.
The high-strength materials and design options used in the machine allow it to reach its full potential.
The machine is suitable for agriculture, farming, construction and landscaping work.
Danger
The machine is a professional-purpose machine and must be operated by a person who is
professionally qualified and able to read this manual.
In addition, operators must keep in mind accident prevention measures, conditions of use, and
machine characteristics.
The BAT R630 Teleloader described in this manual is suitable for use on farms, green spaces,
construction sites and roads.
If the machine does not have road permit, it is strictly forbidden to go on the road.
The machine shall not be used as transport or hauling tools, and non-standard attachments shall not
be used.

9
Danger
Never use the machine near flammable, explosive gases, mixtures or near tanks containing
flammable materials!
The user must ensure that the attachment is properly installed and in compliance with current
regulatory requirements.
Danger
The manufacturer will not be liable for any damage to persons, animals or other objects caused by the
use of this machine for any purpose other than those specified in this manual.
2.4.1 Attachment
The corresponding attachment can be installed on the quick-change connector of the machine. Please
contact Ranko for recommended accessories.
Note
Further explanations and accessories are available from Ranko.
Danger
Each attachment has a product specification. The tipping weight of any attachment must be less than
the weight shown in the table. The weight of the attachment itself should also be taken into account.
2.4.2 Noise Risk
The noise level can be detected during machine operation. The following is the noise level.
Sound pressure in the seat ----------------- 86 dB
Note
The above noise levels indicate that the machine produces a lot of noise. Soundproofing must be used
to protect your hearing. You may also want to use ear protection.
2.4.3 Load Table
The tipping load is limited by the machine's potential to tip over. The tipping load table shown in Figure
2.4.3 illustrates the maximum load capacity when the boom is lifted to different positions and the
weight is at different amplitudes from the center of the front wheel of the machine.
The load table is the data obtained in the case where the machine is parked on a hard flat surface and
the seat has an 187 lb operator.
Any change in the weight of the object will change the load of the machine.
The load indicated in the table contains the weight of the attachment itself, and the weight of the fork is
set to 44lb. Therefore, the net load must be removed from the weight of the attachment itself.
In this table, the center of gravity of the object being lifted is 2 feet from the quick-change joint
according to ISO 14397-1. When the boom moves, the center of gravity of the object is offset from the
original position and thus causes a difference in the load of the machine.

10
As shown in Picture 2.4.3, the machine is in the positive state of the front and rear wheels (the center
of the front and rear wheels is in line with the center of the frame). If the center of the front and rear
wheels is not in line with the center of the frame, the load capacity of the machine will be reduced
accordingly.
The lower table shows the rated load of the center of the front and rear wheels in line with the center of
the frame, and the center of gravity of the weight is different from the center of the front wheel.
The upper line in the table is the load when the machine is tipped over different amplitudes.
The lower line is the rated load of the machine at different amplitudes.
Picture 2.4.3

11
2.5 Technical Parameters
2.5.1 Technical Parameters
Lifting capacity
6,614lbs
Max. height to pin
13,228lbs
Weight
12,787lbs
Engine Brand
Cummins
Rated power
75hp, 2400rpm
Type
Direct injection, water cooled, 4 cly.
Max. length without fork
13.02ft
Max. width
6.86ft
Max. height to top of cabin
7.05ft
Length x Width x Thickness of fork (in) 44X50X1.77
Fork Carriage rotation
143°
Boom raise
8.8s
Boom lower
6.8s
Boom extend
7.2s
Boom retract
6.0s
Crowed
4.1s
Dump
2.5s
Tyre
12.5/80-18, tubeless
Braking
Multiple-disc brake with oil bath on front and rear axles
Transmission
Hydrostatic
Max. Speed
12mph
Number of gears (forward/reverse)
2 / 2
Min. Turning radius at front wheel steering
19ft
Min. Turning radius at all wheel steering
13.5
Driving
4 wheel driving
Turning angle
35 degree
Track
6ft
Wheelbase
8.2ft
System pressure
2900psi
Hydraulic output
21gal/min
Fuel tank
22.5 gal
Oil tank
25 gal
2.5.2 Dimensions

12
Picture 2.5.2
Part 3 Operating
Note
Before operating the machine, check if everything is normal, whether the protection device is installed,
whether the hood is covered, whether all the consumable parts, easy-to-age components are in good
condition.
3.1 Operating & Control
A schematic diagram of various control operating elements is described below：

13
Picture 3.1A control elements inside the cabin
No.
Name
No.
Name
1
Main power switch
9
Multifunction loading display (optional)
2
Engine cover lock
10
Operating seat
3
Ignition key
11
Hand brake
4
Steering column
12
Joystick
5
Brake pedal
13
Urgent boom down switch
6
Accelerator pedal
14
Air conditioner (optional)
7
Steering mode switch
15
Phone charger
8
Reverse camera (optional)
16
Fuse box
The function of each control elements is described as follows:

14
3.1.1 Main power switch
The position showing in picture 3.1.1 is off position, before operation, turn the switch to horizontal
position to connect power for the machine.
After finishing work, make sure that this key was turn off, otherwise may drain the battery after long
storage.
Picture 3.1.1
3.1.2 Engine cover lock
Picture 3.1.2 shows the engine cover lock, open this cover, you have full access to the complete
engine compartment
Picture 3.1.2
3.1.3 Ignition Key
Click to the left for preheating, meantime the engine preheating lights on; then click to the right to turn
on the power; a second click to right will start the engine. After the engine was started, release this key.
If need to turn off the machine, click the key to the left.
3.1.4 Steering column
Picture 3.1.4A
The steering column contains various control elements, the name and functions of each as below:

15
1. Steering column adjusting lever, usage as below
Turn the handle anti-clockwise, adjusting the steering column to proper position;
Turn the handle clockwise to fix the position
Pull outward the handle, meantime turn the handle clockwise to fix the handle
2. Steering wheel, control turning of the machine;
3. Engine status display, indicating relative engine data, such as rpm, temperature, etc.
4. Ignition key
5. Combined switch of horn, traffic lights
6. Control switches
Name and functions of the switches on the steering column as below:
Picture 3.1.4B
1. Head lights
2. Top rotating light
3. Wiper
4. Warm air
5. Torque limiter release switch--When the multifunction loading display outputs a forcing signal, the
machine can't low down and extend the arm. Press this button can temporary enable operations to
boom.
6. High/low speed
7. Hydraulic output
8. Safety switch--Enable the hydraulic movements of the machine. Before any operation to the
machine, it is necessary to turn on this switch.
3.1.5 Brake pedal
Press the pedal to engage driving brake of the machine.
3.1.6 Accelerator pedal

16
The harder the pedal was pressed, the faster the machine goes.
3.1.7 Steering mode switch
The machine has 3 steering mode for different purpose as showing on picture 3.1.7, from left to right,
they are:
4 wheel steer--the machine has min. turning radius under this mode
Front wheel steer--it is suitable for normal road driving
Crab steer--the machine can move from one side to the other without turning
Picture 3.1.7
To switch the steering mode:
1. Select the steering mode by turning switch 1
2. When changing steering mode, first make the machine stay at current steering mode, then press
the button 2 (on picture 3.1.7), meantime turning the steering wheel to set the rear wheels to vertical,
after that turn the switch 1 (on picture 3.1.7) to the needed steering mode.
Attention
Changing steering mode must pass through the middle position of switch 1, means you can never turn
the switch 1 from 4 wheel steering directly to crab steering, or the opposite.
If in any case, the wrong operation as mentioned above was done, press the button 2 to release the
rear axle, then follow correct step to set the steering mode.
3.1.8 Reverse camera (optional)
This is optional upon request.