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1 CONTENTS
SECTIONPAGE SECTIONPAGE
2INTRODUCTION
2.1 IMPORTANT ................................................................ 2
2.2 PRODUCT IDENTIFICATION .................................. 3
2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP
PRODUCTS ............................................................. 4
2.3.1 DURING SERVICE LIFE ......................................... 4
2.3.2 END OF SERVICE LIFE .......................................... 4
2.4 PARTS MANUAL .......................................................... 5
3SAFETY
3.1 OPERATING SAFETY ............................................. 6
3.1.1 OPERATING INSTRUCTIONS ................................ 6
3.1.2 SAFETY SIGNS ....................................................... 6
3.1.3 STARTING THE ENGINE ........................................ 6
3.1.4 DRIVING THE MACHINE ........................................ 6
3.1.5 TRANSPORTING .................................................... 7
3.1.6 LEAVING THE DRIVING POSITION ....................... 7
3.1.7 SLOPES ................................................................... 7
3.1.8 BLOCKED CUTTING UNITS ................................... 7
3.1.9 ADJUSTMENTS, LUBRICATION,
MAINTENANCE & CLEANING ................................ 7
4SPECIFICATIONS
4.1 DIMENSIONS & WEIGHTS ....................................... 10
4.2 MACHINE SPECIFICATION ................................... 12
4.3 HYDRAULIC SPECIFICATION ........................................ 12
4.4 VIBRATION LEVEL ................................................ 13
4.5 SLOPES .................................................................. 13
4.6 CUTTING UNIT SPECIFICATION ............................. 14
4.7 RECOMMENDED LUBRICANTS ........................... 14
4.8 CUTTING PERFORMANCE (AREA) ...................... 14
4.9 ENGINE SPECIFICATION ...................................... 15
4.10 CERTIFICATES OF CONFORMITY ................................... 16
5DECALS
5.1 SAFETY DECALS EC ............................................. 20
5.2 INSTRUCTION DECALS EC .................................. 22
6CONTROLS
6.1 OPERATOR WORKSTATION ................................ 24
6.2 INSTRUMENT PANEL ............................................ 25
6.2A STARTER KEY SWITCH ........................................ 26
6.2B THROTTLE CONTROL LEVER .............................. 26
6.2C PARKING BRAKES ................................................ 26
6.2D HAZARD WARNING SWITCH ................................ 27
6.2E CUTTING UNIT SWITCH (PTO) .............................. 27
6.2F BACKLAP SWITCH ................................................... 27
6.2G 4 WHEEL DRIVE IN REVERSE SWITCH .......................... 27
6.2H VISUAL DISPLAY ......................................................... 28
6.2H.1 START UP SCREEN .................................................... 28
6.2H.2 WARNING/SERVICE SCREEN ...................................... 28
6.2H.3 START UP SLOPE WARNING SCREEN............................ 29
6.2H.4 MAIN RUN SCREEN ................................................... 30
6.2H.5 WATER TEMPERATURE SCREEN ................................. 31
6.2H.6 BLOCKED CHARGE FILTER SCREEN ............................ 31
6.2H.7 SLOPE WARNING SCREENS ......................................... 32
6.2H.8 MAIN MENU ............................................................... 33
6.2H.9 CLOCK & DATE ADJUST ....................................... 33
6.2H.10 SERVICE MENU .......................................................... 34
6.2H.11 DATALOGGING MENU ................................................. 35
6.2H.12 LANGUAGE MENU ...................................................... 35
6.2J RIGHT HAND UNIT LIFT/LOWER SWITCH ...................... 36
6.2KCENTRE UNIT LIFT/LOWER SWITCH ............................. 36
6.2LLEFTHAND UNIT LIFT/LOWER SWITCH ......................... 37
6.2M, N, P, RINDICATOR LAMPS ..................................................... 37
6.2S WEIGHT TRANSFER BUTTON ....................................... 37
6.3 TRACTION PEDAL ................................................. 38
6.4 STEERING TILT CONTROL ................................... 38
6.5 HORN ..................................................................... 39
6.6 POWER OUTLET ........................................................ 39
6.7 REEL SPEED CONTROL ............................................... 39
6.8 PARKING BRAKE RELEASE VALVE .................... 40
6.9 FREE WHEEL ......................................................... 40
6.10 LIGHTING KIT (OPTIONAL) ...................................... 41
6.11 SEAT RIGHT HAND ARM REST & POD ........................... 41
7OPERATION
7.1 DAILY INSPECTION ............................................... 42
7.2 OPERATOR PRESENCE AND SAFETY
INTERLOCK SYSTEM ............................................ 43
7.3 OPERATING PROCEDURE ................................... 44
7.4 FITTING THE CUTTING UNIT TO THE MACHINE 45
7.5 OPERATION OF THE MACHINE ........................... 46
7.6 STARTING THE ENGINE ....................................... 46
7.7 DRIVING ................................................................. 46
7.8 MOWING .................................................................47
7.9 TO STOP THE ENGINE ..........................................47
7.10 UNBLOCKING CUTTING UNITS ......................................47
7.11 BACKLAPPING .............................................................48
7.11 TRANSPORTING ON ATRAILER ....................................50
7.12 SLINGING AND JACKING THE MACHINE .................50
7.13 MOWING ON SLOPES ........................................... 51
8MAINTENANCE AND LUBRICATION
8.1 MAINTENANCE AND LUBRICATION CHART .......54
FLUID REQUIREMENTS ........................................54
8.2 ENGINE LUBRICATION ..........................................56
8.3 ENGINE: FAN BELT ...............................................57
8.4 ENGINE COOLANT ................................................58
8.5 HYDRAULIC SYSTEM ............................................59
8.6 HYDRAULIC TEST PORTS ....................................60
8.7 FUEL SYSTEM .......................................................61
8.8 AIR CLEANER ........................................................62
8.9 BATTERY ................................................................62
8.10 MACHINE MAINTENANCE .....................................63
LUBRICATION OF CUTTING UNIT ...................................64
9ADJUSTMENTS
9.1 TRACTION CONTROL PEDAL ...............................66
9.2 WEIGHT TRANSFER ADJUSTMENT .....................66
9.3 CUTTING UNIT HEIGHT OF CUT ADJUSTMENT ...........67
9.4 FLOATING HEAD FRONT ROLL SETTING ............67
9.5 CUTTING CYLINDER TO BOTTOM BLADE
ADJUSTMENT ........................................................68
9.6 CUTTING CYLINDER BEARINGS ..........................69
9.7 FRONT AND REAR ROLL BEARINGS ...................69
9.8 GRASS DEFLECTOR .............................................69
9.9 GENERAL INSTRUCTIONS FOR GRAMMER
SEATS .....................................................................70
9.10 SEAT (GRAMMER MSG85) .......................................71
9.11 AIR SUSPENSION SEAT (GRAMMER MSG75 -521) 72
9.11.1 WEIGHT ADJUSTMENT .........................................72
9.11.2 FORE/AFT ADJUSTMENT ......................................72
9.11.3 BACKREST EXTENSION ........................................73
9.11.4 SEAT HEATER ........................................................73
9.11.5 LUMBAR SUPPORT ...............................................73
9.11.6 ARMRESTS .............................................................74
9.11.7 ARMREST ADJUSTMENT.......................................74
9.11.8 BACKREST ADJUSTMENT ....................................74
9.11.9 MAINTENANCE ......................................................75
10 ACCESSORIES
10.4 ROTARY BEACON KIT ..................................................76
10.5 LIGHT KIT ...................................................................76
10.6 MIRROR KIT ...............................................................77
10.7 STORAGE RACKS .......................................................77
11 TROUBLESHOOTING
11.1 TROUBLESHOOTING GENERAL .....................................79
12 QUALITY OF CUT
12 QUALITY OF CUT TROUBLESHOOTING .........................80
12.1 WASHBOARDING ........................................................80
12.2 MARCELLING .............................................................81
12.3 STEP CUTTING ..........................................................82
12.4 SCALPING .................................................................83
12.5 STRAGGLERS ............................................................84
12.6 STREAKS....................................................................85
12.7 WINDROWING ............................................................86
12.8 RIFLING ORTRAMLINING ............................................87
12.9 MISMATCHED CUTTING UNITS ....................................87
13 FUSES AND RELAYS
13.1 FUSE AND RELAY IDENTIFICATION ................................89
14 GUARANTEE
14.1 GUARANTEE ..............................................................90