
1 CONTENTS
© 2015, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
IMPORTANT ................................................................................................3
PRODUCT IDENTIFICATION ..........................................................................4
GUIDELINES FOR THE DISPOSAL OFSCRAP PRODUCTS ..............................6
DURING SERVICE LIFE ...............................................................................6
END OFSERVICE LIFE ...............................................................................6
PARTS MANUAL .........................................................................................7
KEY NUMBERS ...........................................................................................7
SAFETY INSTRUCTIONS
HOW TOOPERATE SAFELY .........................................................................9
SAFE OPERATION ......................................................................................9
PREPARATION ............................................................................................9
OPERATION ..............................................................................................10
ROPS.......................................................................................................11
SAFE HANDLING OFFUELS .......................................................................11
MAINTENANCE AND STORAGE ...................................................................11
WHEN YOU PUT THE MOWER ONA TRAILER ............................................12
IMPORTANT SAFETY NOTES .......................................................................13
DECALS
SAFETY DECALS .......................................................................................16
INSTRUCTION DECALS ...............................................................................18
CONTROLS
OPERATOR WORKSTATION ........................................................................20
CONTROL PANEL ......................................................................................21
STARTER KEY SWITCH ..............................................................................22
THROTTLE CONTROL LEVER ......................................................................22
PARKING BRAKES .....................................................................................22
TRANSPORT LOCK SWITCH ........................................................................22
CUTTER SWITCH .......................................................................................23
BEACON SWITCH ...................................................................................... 23
4 WHEEL DRIVE INREVERSE DIRECTION SWITCH ......................................23
CRUISE CONTROL SWITCH ........................................................................23
DPF SWITCH ............................................................................................24
AUXILIARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) .........................24
LIGHT SWITCH (OPTIONAL) ........................................................................24
HAZARD WARNING SWITCH (OPTIONAL) .....................................................24
RIGHT HAND UNIT LIFT/LOWER SWITCH .....................................................25
CENTRE UNIT LIFT/LOWER SWITCH ............................................................25
LEFT HAND UNIT LIFT/LOWER SWITCH .......................................................25
INDICATOR LAMPS .....................................................................................25
WEIGHT TRANSFER BUTTON .....................................................................25
VISUAL DISPLAY ........................................................................................26
START-UP SCREEN ...................................................................................26
WARNING/SERVICE SCREEN ......................................................................26
FIRST SCREEN ..........................................................................................26
ENGINE START .........................................................................................26
THE ENGINE WILL NOT START ..................................................................27
CRUISE CONTROL ......................................................................................27
CRUISE SELECT.........................................................................................27
BRIGHTNESS / CONTRAST SELECT .............................................................28
BRIGHTNESS / CONTRAST ADJUST .............................................................28
TIME DISPLAY OPTION ..............................................................................28
MAIN MENU SELECT .................................................................................29
CLOCK SELECT .........................................................................................29
DATE SELECT ...........................................................................................29
TIME SELECT ............................................................................................29
DATE FORMAT ..........................................................................................30
SERVICE MENU .........................................................................................30
FAULT LOG ...............................................................................................30
FAULT LOG ...............................................................................................30
FAULT LOG DETAIL ...................................................................................31
SERVICE MENU - TIME UNTIL SERVICE ......................................................31
TIME UNTIL SERVICE .................................................................................31
DIAGNOSTICS ............................................................................................31
LANGUAGE MENU .....................................................................................32
LANGUAGE OPTION ...................................................................................32
WARNING SLOPE ANGLE 16° .....................................................................32
WARNING SLOPE ANGLE 18° .....................................................................32
WARNING SLOPE ANGLE 22° .....................................................................33
WARNING OIL-PRESSURE FAULT ................................................................33
WARNING CLEAR RADIATOR SCREENS ......................................................33
WARNING ENGINE FAULT ..........................................................................34
WARNING FOOT PEDAL FAULT ..................................................................34
WARNING BATTERY FAULT ........................................................................ 34
WARNING CHARGE FILTER BLOCKED .........................................................34
WARNING HYDRAULIC OIL-LEVEL LOW .......................................................35
WARNING SERVICE NEEDED ......................................................................35
WARNING SOLENOID FAULT ......................................................................35
WARNING (TST) TILT SENSOR TECHNOLOGY FAULT ...................................35
WARNING MAXIMUM SLOPE ANGLE EXCEEDED ..........................................36
TRACTION PEDAL ......................................................................................37
FOOT BRAKE ............................................................................................37
STEERING TILT CONTROL ..........................................................................37
HORN .......................................................................................................37
POWER OUTLET ........................................................................................37
SEAT RIGHT-SIDE ARMREST AND POD .......................................................38
PARKING BRAKE RELEASE VALVE ..............................................................39
TOW VALVE ..............................................................................................39
LIGHTING KIT (OPTIONAL) .........................................................................39
OPERATION
DAILY INSPECTION ....................................................................................41
OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM ...........................42
PROCEDURE FOR OPERATION ...................................................................43
TOFIT THE CUTTER DECKS TOTHE MACHINE ..........................................44
OPERATION OFTHE MACHINE ...................................................................47
HOW TOSTART THE ENGINE ....................................................................47
HOW TODRIVE .........................................................................................48
HOW TOMOW ..........................................................................................48
TOSTOP THE ENGINE ..............................................................................48
TOREMOVE A BLOCKAGE FROM CUTTING UNITS ......................................48
TRANSPORTING ONA TRAILER ..................................................................50
SLINGING AND JACKING THE MACHINE ......................................................50
MOWING ONSLOPES .................................................................................51
ADJUSTMENT
GENERAL PRECAUTIONS ...........................................................................54
HEIGHT OFCUT ADJUSTMENT ...................................................................55
HEIGHT OFCUT ADJUSTMENT (FRONT DECK) ............................................55
HEIGHT OFCUT ADJUSTMENT (WING DECKS) ...........................................56
GENERAL INSTRUCTIONS FOR GRAMMER SEATS ........................................57
SEAT (GRAMMER MSG 85) .......................................................................58
AIR SUSPENSION SEAT (GRAMMER MSG 75 -521) ....................................59
WEIGHT ADJUSTMENT ...............................................................................59
FRONT AND BACK ADJUSTMENT ................................................................59
BACKREST EXTENSION ..............................................................................59
LUMBAR SUPPORT ....................................................................................60
ARMRESTS ................................................................................................60
ARMREST ADJUSTMENT .............................................................................60
BACKREST ADJUSTMENT ...........................................................................60
MAINTENANCE ..........................................................................................61
MAINTENANCE AND LUBRICATION
MAINTENANCE AND LUBRICATION CHARTS .................................................62
GENERAL PRECAUTIONS ............................................................................66
ENGINE ....................................................................................................66
ENGINE LUBRICATION ................................................................................67
ENGINE COOLANT .....................................................................................68
HYDRAULIC SYSTEM ..................................................................................70
HYDRAULIC FILTER ....................................................................................70
FUEL ........................................................................................................71
FUEL SYSTEM ...........................................................................................71
AIR CLEANER ............................................................................................72
BATTERY ..................................................................................................73
CHARGE THE BATTERY ..............................................................................74
ENGINE EXHAUST ......................................................................................74
DIESEL PARTICULATE FILTER .....................................................................75
HYDRAULIC HOSES ....................................................................................76
TYRES ......................................................................................................77
WHEEL MOUNTING PROCEDURE ................................................................77
BLADE CHANGE .........................................................................................78
INSPECTING BLADES .................................................................................79
SHARPENING BLADES ................................................................................79
FOLDING ROPS.........................................................................................80
CARE AND CLEANING ................................................................................81
MOWER STORAGE .....................................................................................82
LUBRICATION OFCUTTING UNIT ................................................................ 83
PROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS ................................................................84
QUALITY OFCUT
QUALITY OFCUT PROBLEM SOLVING ........................................................86
THE STEP CUT .........................................................................................87
SCALPING .................................................................................................88
STRAGGLERS ............................................................................................89
STREAKS ..................................................................................................90
WINDROWING ............................................................................................91
MISMATCHED CUTTER DECKS ...................................................................92
FUSES, RELAYS AND CONTROLLER
FUSE AND RELAY COMPONENT IDENTIFICATION ..........................................94
SPECIFICATIONS
ENGINE SPECIFICATION .............................................................................99
DIMENSIONS & WEIGHTS ..........................................................................100
MACHINE SPECIFICATION ..........................................................................102
VIBRATION LEVEL .....................................................................................103
NOISE ......................................................................................................104
SLOPES ...................................................................................................104
CUTTER DECK SPECIFICATION ..................................................................105
CUTTING PERFORMANCE ..........................................................................105
RECOMMENDED LUBRICANTS ....................................................................106
ACCESSORIES ..........................................................................................106
CERTIFICATES OFCONFORMITY ................................................................107
GUARANTEE
WARRANTY ..............................................................................................112
SERVICE ..................................................................................................112
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