Rasmussen LD Series User manual

LD-705
"LD" Multi-Burne
r
12028 E. Philadelphia St. Whittier , CA 90601 U.S.A.
[phone] FAX [phone]
[e-mail] www.rasmussen.biz
GENERAL INSTALLATION INSTRUCTIONS
ASSEMBLY, INSTALLATION, AND OPERATION INSTRUCTIONS FOR
Vented Gas Log Burner MODELS:
LD(30, 36, 48, 60, 72, 84, 96)-N for use with Natural Gas or
LD(30, 36, 48, 60)-P for use with Propane (LP) Gas
IMPORTANT READ THESE INSTRUCTIONS CAREFULLY BEFORE
STARTING INSTALLATION OF LOG SET.
WARNING: Improper installation,
alteration, service or maintenance can cause
injury or property damage. Read these
instructions thoroughly before installation.
For assistance or additional information, consult
your gas log dealer, qualified installer, service
agency or gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbors phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas supplier, call the
fire department.
IMPORTANT INFORMATION
THIS GAS LOG SET MUST BE INSTALLED IN A FULLY VENTED
SOLID-FUEL BURNING FIREPLACE WITH A WORKING FLUE
CONSTRUCTED OF NON-COMBUSTIBLE MATERIAL.
The minimum permanent free opening of the fireplace chimney or chimney damper must be at least the minimum
Chimney Area shown below, based on a minimum chimney height of at least 8 feet. The area of the flue must not be less
than 1/10 the area of the fireplace opening. The flue must exhaust all products of combustion.
The chimney damper must be fixed in a manner to maintain permanent free opening as outlined above at all times. To
accomplish this, install the damper clamp (provided) on the edge of the damper blade to prevent its closing, drill a hole or
holes in the damper, or remove damper completely.
The minimum size of the fireplace in which the log set is to be installed must be as follows:
MINIMUM FIREPLACE SIZE IN INCHES
LOG SET SIZE HEIGHT DEPTH REAR WIDTH FRONT WIDTH GAS PIPING CHIMNEY AREA
30 INCH
36 INCH
42 INCH
48 INCH
54 INCH
60 INCH
66 INCH
72 INCH
84 INCH
96 INCH
26
30
30
34
34
34
34
34
34
34
20
22
22
22
22
22
22
22
22
22
30
36
42.
48
54
60
66
72
84
96
38
44
50
58
64
70
76
82
94
106
½” i.d.
½” i.d.
½” i.d.
3/4” i.d.
3/4” i.d.
1” i.d.
1” i.d.
1” i.d.
1” i.d.
1” i.d.
12 INCH DIAMETER
14 INCH DIAMETER
14 INCH DIAMETER
16 INCH DIAMETER
16 INCH DIAMETER
18 INCH DIAMETER
18 INCH DIAMETER.
20 INCH DIAMETER.
20 INCH DIAMETER.
20 INCH DIAMETER
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LD-705
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Glass doors must be wide open when burner is lighted
to allow air for safe combustion, venting and cooling of valves.
THIS BURNER IS FOR USE IN FULLY FUNCTIONING WOOD
BURNING FIREPLACE WITH THE DAMPER WIDE OPEN.
THE FLUE MUST VENT ALL PRODUCTS OF COMBUSTION.
.
IMPORTANT INFORMATION (continued)
A fireplace screen must be in place when the log set is in
operation and, unless other provisions for combustion air
are provided, the screen shall have opening(s) for
introduction of combustion air.
The minimum inlet gas supply pressure for the purpose of
input adjustment shall be 6 inches of water column on
natural gas and 11 inches of water column on propane
gas.
The maximum inlet gas supply pressure shall be 7 inches
of water column on natural gas and 14 inches of water
column on propane gas.
The installation and the provision for combustion and
ventilation air must conform with the NATIONAL
FUEL GAS CODE ANSI Z223.1 latest edition.
The gas log set and its individual shutoff valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa). The gas log set must be
isolated from the gas supply piping system by closing its
individual manual shutoff valve during any pressure testing
of the gas supply piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
The area around the gas log set must be clear and free
from combustible materials, gasoline and any other
flammable vapors and liquids.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
WARNING: A SAFETY PILOT MUST BE INSTALLED ON ALL UNITS DESIGNED OR
CONVERTED TO BURN PROPANE/LP GAS
When used with LP (Propane) Gas, ensure that the Burner Pan is filled with the
BLACK VOLCANIC ASH. White Sand is ONLY for use with Natural Gas.
WARNING: CARBON MONOXIDE POISONING MAY LEAD TO DEATH
When used without fresh air, gas log set may give off carbon monoxide, an odorless, colorless, poisonous
gas. Some people - pregnant women, persons with heart or lung disease, anemia, or under the influence of
alcohol and persons at high altitudes are more affected by carbon monoxide than others.
Early signs of carbon monoxide poisoning resemble the flu: Headache, dizziness, and/or nausea. If you have
these signs, the gas log may not be installed or working properly, or the chimney flue may be blocked.
GET FRESH AIR AT ONCE! Have gas log set and chimney flue serviced before using again.
.
DAMPER MUST BE WIDE OPEN WHILE BURNING
OPEN A WINDOW AN INCH OR TWO FOR
FRESH AIR WHEN USING YOUR GAS LOG
SOLID FUELS SHALL NOT BE BURNED IN A FIREPLACE
WHERE A DECORATIVE APPLIANCE IS INSTALLED.
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LD-705
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WARNING: If not installed, operated and maintained in accordance with these
instructions, this product could expose you to substances in fuel or from fuel
combustion which are known to the State of California to cause cancer, birth defects
or other reproductive harm.
WARNING! CHECK FOR PROPER VENTING
A properly sized, unobstructed chimney will normally vent all fumes and products of combustion. Any odor, smoke or
soot detected inside the room is an indication that the flue is not properly removing the combustion products.
SHUT OFF THE BURNER IMMEDIATELY! THE CAUSE OF THE VENTING PROBLEM MUST BE DISCOVERED
AND CORRECTED BEFORE CONTINUED USE OF THE GAS LOG SET.
Continued use with improper venting may cause damage to your fireplace, room and furnishings and could cause
serious illness. If improper venting is suspected, IMMEDIATELY HAVE LOG SET AND CHIMNEY FLUE SERVICED.
Periodically examine and clean the venting system. Once a year, a qualified agency should examine and clean the
venting system of your solid fuel burning fireplace.
GENERAL INSTALLATION INSTRUCTIONS
ATTENTION READ THESE INSTRUCTIONS
CAREFULLY BEFORE ASSEMBLY
REQUIRED TOOLS AND MATERIALS:Screwdriver, Adjustable Wrench, Pipe Wrench,
Pipe Sealing Compound, Matches.
PREPARATION:
1. This Gas Log set must be INSTALLED IN A FULLY VENTED METAL
OR MASONRY FIREPLACE WITH A WORKING FLUE THAT IS SAFE FOR
BURNING A WOOD FIRE. The Flue MUST BE FREE OF ALL
OBSTRUCTIONS.
2. Turn off gas supply to fireplace.
3. Clean fireplace floor of any ashes.
4. Attach damper clamp over edge of fireplace damper blade as shown. When
installed properly, damper clamp prevents accidental full closure of damper. If
unable to install provided damper clamp, consult IMPORTANT
INFORMATION on front page of these directions for alternatives.
Damper Stop
Clamp
Damper
Chimney
Flue
Figure 1
STEP ONE: Burner Pan and Grate Positioning.
REAR WALL
Figure 2
TOP VIEW
1. Place GRATE inside firebox as far to
the rear as possible. Center GRATE left
to right.
SIDE
VIEW
Figure 3
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LD-705
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Front Burner
Adjust. Valve
Gas Inlets
WARNING: A SAFETY PILOT MUST BE INSTALLED ON ALL
UNITS DESIGNED
OR CONVERTED TO BURN PROPANE/LP GAS
Accessory Safety Pilot Lighting Kits:
• RPK1-F, RPK1-F10-F or EIS-N200
• RPK1-FA, RPK1-F10-FA or EIS-P200 (For use with Propane Gas Models
1. Assemble in accordance with specific instruction sheets provided with SAFETY PILOT LIGHTING KIT.
STEP TWO: Gas Connection.
ENSURE THAT GAS SUPPLY TO FIREPLACE IS TURNED OFF
1. Apply pipe compound to threaded end of GAS SUPPLY PIPE (A). Thread 1/2"
MIP x 5/8" FLARE Fitting (B) onto GAS SUPPLY PIPE (A) using a ½” 90-degree
Elbow fitting (not supplied) and wrench tighten.
2. Thread (without pipe compound) one end of the FLEXIBLE CONNECTOR
TUBE (C) to the 1/2" FIP x 5/8" FLARE ELBOW (B) and wrench tighten.
3. Carefully bend CONNECTOR TUBE (C) and connect, without pipe compound,
to the FLARED VALVE INPUT FITTING (D). Wrench tighten.
NOTE: CONNECTOR TUBE (C) may kink or break, causing air flow noise and/or
leaks if bent into too small a radius.
4. Turn gas supply to fireplace on.
5. Test all connections for leaks with soapy water solution. If solution bubbles, turn
off gas supply, re-tighten fitting and recheck.
WARNING: DO NOT FLAME TEST FOR LEAKS.
.
A
B
Fi
g
ure 4
Exterior
Gas Supply
Valve
TYPICAL
INSTALLATION
C
D
Note: LD30 and LD36 have one
connection to the gas supply. LD48
and larger have two to provide for
better gas distribution for the larger
sizes.
LD30 and LD36
Gas Inlet
LD30 and LD36
LD 48 and lar
g
e
r
Front Burner
Adjust. Valve Front Burner Adjust. Valve
Gas
Inlets (2)
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LD-705
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STEP THREE: Filling Pans with Medium
(NOTE: White Sand is used with Natural Gas, Black Volcanic Ash is used with
Propane/LP Gas)
1. Completely cover BURNER TUBES and
EMBER BOOSTER with the appropriate PAN
MEDIUM. The WHITE SAND is for use with
Natural Gas, the BLACK VOLCANIC ASH is for
use with Propane/LP Gas. Use the ENTIRE
CONTENTS of the bag provided with the burner.
2. Sprinkle a light covering of "EMBER MAGIC"
over the PAN MEDIUM. Pull apart "EMBER
MAGIC" fiber material to enhance the glowing
ember effect. Spread the remaining "EMBER
MAGIC" around ends of pan to enhance ember
bed appearance.
3. VOLCANIC ASH (available separately) may be
sprinkled around the OUTSIDE of the BURNER
PAN as a decorative effect.
BURNER TUBES
EMBER MAGIC
Figure 5
GAS; BLACK VOCANIC ASH FOR LP)
BURNER PAN MEDIUM (WHITE SAND FOR NATURAL
MEDIUM
MEDIUM
STEP FOUR: Log Placement.
1. Place logs in accordance with separate Recommended Log Placement Instructions. The Large Top Logs are placed across the
front logs and rear burner with the larger top logs placed first. The remaining LOGS are placed diagonally across the two large TOP
LOGS allowing flame to pass freely between them. CAUTION: Crowded logs will cause poor combustion and result in excessive soot
formation.
PH30X/LD30 PH36/LD36 PH42/LD36
PH48/LD48 PH54/LD48
LD48 and larger
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LD-705
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PH60/LD60 PH66/LD60
PH72/LD72 PH84/LD84 (photo not available)
PH96/LD96
STEP FIVE: Lighting Instructions and Operation.
IMPORTANT: CHIMNEY DAMPER MUST BE WIDE OPEN
MANUAL MATCH LIGHTING.
(For use only with Natural Gas Burner Models LD (30X, 36, 48, 60, 72, 4, 96)-N)
1. Place lighted match on embers near inlet end of burner. DO NOT HOLD MATCH IN HAND! Move away from front of fireplace.
2. Slowly open FIREPLACE GAS SUPPLY VALVE and wait for burner to light. (See FIGURE 7)
3. Adjust FIREPLACE GAS SUPPLY VALVE for desired flame height.
4. Adjust front burner with attached manual valve(s) to provide desired ember/flame effect. Note: The natural gas versions of
LD30 and LD36 have one front burner valve; LD48 and LD60 have two. The propane versions of all models have fixed front burner
flames. The rear burners are valved for flame balance control of the rear burner.
5. SHUTDOWN: Close FIREPLACE GAS SUPPLY VALVE completely.
Front Burner Valve CLOSED
(handle parallel to floor) Front Burner Valve OPEN
(handle upturned)
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LD-705
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LIGHTING WITH ACCESSORY SAFETY PILOT LIGHTING KITS:
• RPK3-F, RPK3-F10-F or EIS-N200 (For use with Natural Gas Burner Models)
• RPK3-FA, RPK3-F10-FA or EIS-P200 (For use with Propane Gas Burner
Models)
1. Light in accordance with specific instruction sheets provided with SAFETY PILOT LIGHTING KIT.
CUSTOMER RESPONSIBILITY:
THIS BURNER IS FOR USE FOR USE IN A FULLY FUNCTIONING WOOD
BURNING FIREPLACE WITH THE DAMPER WIDE OPEN.
THE FLUE MUST VENT ALL PRODUCTS OF COMBUSTION..
Your Gas Log Set is designed to burn with a natural smoky yellow flame that produces carbon soot. Like a wood fire,
burning a gas log set with the flue undersized, blocked or closed will cause fumes, smoke and soot toe enter into the
living space, which may be harmful to health and property.
Crowding of the logs and too little pan filler over the burner tube can result in greater amounts of soot, but there is no
adjustment that will eliminate soot from a vented pan burner set. Many people feel that the soot makes the logs look
more natural, just like a real wood fire. For those who do not, the soot can be either brushed or vacuumed away. You can
also remove the logs from the fireplace, hose them off and brush away the soot with a soft bristle brush. Alternatively,
and more easily, after burning the logs for a few minutes to get them hot, you can spray the sooty area with water from
spray bottle. The soot dislodges and goes up the chimney.
If you are experiencing any soot into the room, this is an indication of problems with the performance of your chimney.
You should not have any soot enter into in your room if the fireplace chimney is venting properly. There are only two
places for the soot to go: (1) up the chimney, or (2) into the room. The reasons for soot going into the room may include:
- Damper not open or not open far enough.
- Too small of a flue.
- Too large of a fireplace opening in comparison to the flue opening (1/10 rule).
- Obstruction in the chimney. Bird nest, creosote build-up, etc.
- Negative room pressure created by kitchen exhaust fans, ceiling fans, etc.
- Log set installed too close to the opening.
- Air flows outside the house that do not promote proper draft. May require lengthening the chimney stack or the
installation of a chimney cap.
- Chronic "smoking fireplace". Fireplace design related.
- Chimney "cold block" that inhibits air flow up the chimney.
The cause of the soot entering the living space must be corrected before resuming use of your fireplace.
DAMPER MUST BE FULLY OPEN WHEN BURNING A GAS LOG SET. Never burn wood with your gas log set as this will reduce
the life of your gas Log Set and will void any warranty.
CUSTOMER MAINTENANCE:
Periodically examine and clean the venting system. Once a year, a qualified agency should examine and clean the venting system of
your solid fuel burning fireplace.
Periodically check the pilot burner (if equipped) and main burner flames. The pilot burner should be free of lint and dirt for best
performance. The main burner should produce a relatively even flame from side to side. If not, the sand-granules may have become
packed and can be loosened by working a wire or knife blade under the sand or by refilling the pan as described in section four.
PARTS LIST:
- Burner/Grate Assembly
- Damper Stop Clamp
- Ember Magic
- SS Flexible Connector Tube
- White Sand
- Logs: Specify Front, Rear or Top and
style/size and shape (Top logs).
- Instructions
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LD-705
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LIMITED LIFETIME CONSUMER PRODUCT WARRANTY
The following warranty has been drafted to comply with the MAGNUSON-MOSS WARRANTY ACT applicable to products
manufactured after July 4, 1975. It replaces and supersedes any warranty in this package or in any printed literature.
LIMITED WARRANTY:
RASMUSSEN warrants this Gas Log Set and accessories against
defects in materials and workmanship, and suitable for a
particular purpose, for a period of:
(1) LOG CASTING - All logs are guaranteed against burnout in
the original installation for the lifetime of the initial purchaser.
(2) BURNERS/GRATES - 2 years from date of purchase.
(3) SAFETY CONTROLS - Pilots and safety controls are covered
by warranty of the original manufacturer only.
THIS WARRANTY IS FOR THE BENEFIT OF THE ORIGINAL
PURCHASER.
WARRANTY ADJUSTMENT:
(1) RASMUSSEN agrees to repair or furnish a replacement for,
but not remove or install any product or component which proves
defective within the above warranty and appropriate time periods
stated.
(2) BUYER shall notify RASMUSSEN of any defect within this
warranty no later than thirty (30) days after a defect is discovered.
(3) No product will be accepted for return or replacement without
written authorization of RASMUSSEN. Before returning
merchandise, write to RASMUSSEN giving full details of the
complaint and a copy of sales receipt or other evidence of
purchase date. Merchandise returned without proof of purchase
date will be serviced out-of warranty at our prevailing service and
parts rates. If merchandise was damaged in transit, file claim
immediately with the carrier. Products returned must be
addressed as follows:
RASMUSSEN
12028 E. PHILADELPHIA STREET
WHITTIER CALIFORNIA 90601
Shipping charges must be pre-paid by the buyer. REPAIR OR
REPLACEMENT UNDER THIS WARRANTY WILL BE SHIPPED
FREIGHT COLLECT.
EXCLUSIONS FROM WARRANTY:
(1) The foregoing warranty is limited solely as set forth herein and
applies only for the periods designated above.
(2) RASMUSSEN shall not be liable for any loss, damage,
incidental or consequential damages of any kind, whether based
upon warranty, contract, or negligence, arising in connection with
the sale, use, or repair of the product. Some states do not allow
the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you.
(3) The maximum liability of RASMUSSEN in connection with this
limited warranty shall not in any case exceed the contract price
paid for the product claimed to be defective or unsuitable.
(4) This warranty does not extend to any product manufactured
by RASMUSSEN which has been subjected to misuse, neglect,
accident, improper installation, or use in violation of instructions
furnished by RASMUSSEN.
(5) This warranty does not extend to or apply to any unit which
has been repaired or altered at any place other than
RASMUSSEN factory, or by persons not expressly approved by
RASMUSSEN.
(6) Components manufactured by any supplier other than
RASMUSSEN shall bear only that warranty made by the
manufacturer of that product.
(7) Freight damage, cracking from thermal shock, and color
changes occur from causes beyond manufacturer's control and
are not covered by any warranty.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,
AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
RASMUSSEN shall be held harmless from any and all claims by
the buyer as a result of injury or damage to an ultimate user or
other person caused by the product sold herein by the seller to
the buyer, whether the injury or damage results from the
assembly, installation, operation, shipment, storage or
manufacture of this product. RASMUSSEN makes no warranties,
expressed or implied, other than those expressly stated herein.
CONSUMER RECORD CARD
FOR CUSTOMER RECORDS ONLY
DO NOT SEND THIS CARD TO MANUFACTURER
LOG MODEL:
SAFETY CONTROL:
DATE OF PURCHASE:
DEALER:
INSTALLER:
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