raya Z Series User manual

Contents
General:.........................................................................................................................................................2
Warning.........................................................................................................................................................2
Safety Instructions ........................................................................................................................................2
Carts Operation process: ..............................................................................................................................2
Running-in of new car:..................................................................................................................................2
Tips for better experience.........................................................................................................................3
Rules of safe using/operation:......................................................................................................................3
Storage Instructions......................................................................................................................................4
Charger using Instructions:...........................................................................................................................4
Vehicle Warranty: .........................................................................................................................................5
Warranty Terms and Conditions:..............................................................................................................5
Warranty period:.......................................................................................................................................5
Warranty Coverage...................................................................................................................................5
Warranty Void if:.......................................................................................................................................5
Warranty Excludes:...................................................................................................................................5
The vehicle structure and appearance .........................................................................................................6
1. The Z Series.......................................................................................................................................6
2. The WIND S Series.............................................................................................................................7
3. The WIND T Series.............................................................................................................................8
Main technical parameters...........................................................................................................................9
1. The Z series .......................................................................................................................................9
2. The WIND S Series...........................................................................................................................10
3. The WIND T Series...........................................................................................................................11
Structure and appearance parameters of the whole vehicle.....................................................................12
1. The Z series .....................................................................................................................................12
2. The WIND S Series...........................................................................................................................15
3. The WIND T Series...........................................................................................................................16
Maintenance items and cycle .....................................................................................................................17
1. The Z series .....................................................................................................................................17
2. The WIND S series...........................................................................................................................17
3. The WIND T series...........................................................................................................................17

General:
The Information in this car is to show the best ways to use your carts.
Warning
•Personnel who do not have the driving qualifications shall not drive the vehicle!
•The accelerator pedal and brake pedal cannot be pressed at the same time, otherwise it will damage the
control system, burn the motor, and even a serious accident!
•Electric vehicles are not suitable for work on a long slope of more than 12%, a length of more than 50m a
long time, otherwise excessive working current may burn out the motor or controller, seriously affect
driving safety!
•WIND electric vehicle appliances are banned from water, especially the controller, users must pay attention
to when cleaning the vehicle
•The vehicle charging plug cannot be touched by hand, otherwise the voltage above 48V is enough to hurt
people.
Safety Instructions
•shall read the warning signs carefully and strictly observe the operating instructions
•Please read the use manual carefully before using the electric vehicle and be familiar with the operation of
the vehicle
•Carry the number of passengers according to the regulations, strictly prohibited overload will lead to the
performance and safety of the vehicle
•Shall not modify the vehicle in any way, changing the weight distribution of the vehicle, reduced stability
or increasing factory rated speed. Any modification without the consent of the manufacturer may cause
serious personal injury
•vehicles must drive speed limit when used in complex environment
•driver and passenger do not extend any part of the body outside the car, be sure to sit firmly
•do not turn the steering wheel at high speed to avoid rollover
•On the downhill, please control the speed, and do not turn sharply, to prevent danger
•When the terrain conditions are poor, please slow down
Carts Operation process:
1. Position switch (F, N, R) should be on the neutral position (N) before Key is ON
2. Switch on the power key
3. Release the brake pedal for parking
4. Press the forward/backward switch and make sure lock it is in the desired position
5. Accelerator pedal should not be pressed until the dashboard indicators completely ready.
6. Step down on the acceleration pedal smoothly, then the car runs.
Running-in of new car:
Since some models are equipped with an electronic park brake (EMB), you should pay attention
to place Run/Tow switch in two positions before performing any of the following:
–Disconnecting or connecting battery cables
–Towing this vehicle
–Extended storage

–Servicing the vehicle
The procedure of running-in should be done to the parts of the motor before it works with the maximum
load to guarantee the reliability of the cart to extend its life.
The period of running- in is one month and procedure should be undergone as follows:
•Be sure to slow slowly when the vehicle is started
•Cart’s batteries must be charged for at least 10 hours upon receipt from the supplier
•If possible, avoid driving on roads in poor condition
•It is not allowed to depress the accelerator hard and frequently
•Check and fasten the fixture parts of each connection
•Tire pressure table;
Tips for better experience
•Upon receiving a new cart, the battery should discharge and then fully recharge for minimum 5 cycles
within first week to get the battery at best performance (capacity and volt)
•Maintaining the usage of the cart at least once a month increases the efficiency of the batteries.
•Electric Cart should be placed in a cool, and dry place after using
•After discharging (Regardless of the driving period and mileage) the cart should be fully recharged on the
same day and no later than 24 hours, otherwise the life of the battery will be negatively impacted
•The best storage temperature of lead acid batteries will be 20 ℃to 25℃, as the temperature rises,
the self-discharge will become more and more serious
•Flooded batteries use an acidic liquid, in the process of maintenance of the battery, you should avoid
direct contact with the acidic liquid, or its leakage on the clothes, in case that happens, clean with water
immediately
•Check the braking system regularly. If there is any problem, please contact us
Rules of safe using/operation:
•Do not step-down acceleration pedal while switching on the power key
•Do not keep the motor running idly for long time
•Increasing cart’s speed should be gradually by stepped down the acceleration pedal slowly, Depressing
the accelerator suddenly hard and frequently, may shorten the life of the motor and the efficiency of
the batteries.
•After each charging cycle, periodically check the battery's density and acidic liquid level, and add
distilled water as necessary.
•Charge the cart’s batteries after using each time for a maximum period of 24 hours
•Do not let the battery charge level falls below 20%
•Do not switch ON your cart during charging to avoid damages of electronic components
•Connection of the batteries must be in a good condition
•Ensure that the cart is switched off after end of using, and remove the starter key from the switch
•Do not permit unqualified people drive the cart
•The cart cannot be over-loaded, otherwise the motor will be damaged
•Carts safety speeds (electronically locked)
2+2 normal
Susp
4+2 normal
Susp
2+2 Lifted
(Off-Road)
4+2 Lifted
(Off-Road)
Optimum safety Speed
28kmh
28kmh
28kmh
28kmh

Storage Instructions
•Electric cart should be placed in a cool and dry place
•Place blocks behind the tires and disengage the parking brake, this relieves pressure on the brakes while
in storage
•Check tire pressure to confirm that they are at the correct tire pressure before storing. This will ensure
that the tires maintain their shape
•The best storage temperature of lead acid batteries will be 20 ℃to 25℃, as the temperature rises, the
self-discharge will become more and more serious
•Fully charging the battery before storage is a must to maintain battery efficiency
•During storage or charging in environments above 30◦c avoids direct exposure of the battery to heat
sources
•During the long storage periods (more than 7 days) the battery level should be monitored every 2-4
weeks, if the battery is stored for a long time without step-up charging it will accelerate the corrosion
which reduces the service life of the battery.
•For flooded battery: periodically check the battery acidic liquid level/density; if it is lower than the
standard, you should, immediately, add distilled water to it
•Stored Carts must be fully recharged before being reused
As an advanced procedure (carried out by specialists), disconnect the batteries cable from the
electrical circuit in order to protect batteries from deep self-discharge due to parasitic loads
such as lights, radios, cart computer system, motor electronics and ground faults
Charger using Instructions:
•Connect the charger to the battery first, then connect it to your AC power
•When charging ends, unplug the charger from the AC power first, then unplug the charger form the
battery
•It is prohibited to open the housing of the charger
•The charger should be stored in safe and dry room with good ventilation
•The charger should be packed properly if not used for long time
•The charging power supply shall adopt 16A socket, and the charging wire harness shall meet the
requirements of 16A current
•Do not disconnect the charging cable from the cart while charging until the charger indicator remains
green constantly
oThe battery should not be used or charged in the case of insufficient battery fluid (the liquid
level must be higher than the plate level by at least 1.5cm); the level and density of the acidic
liquid must be adjusted before
oWear protective equipment when handling batteries including gloves, eyewear… etc.
oAvoid bringing metal into contact with batteries
oDo not connect the positive pole to the negative one to avoid any short circuits
oThe vehicle charging plug cannot be touched by hand, otherwise the voltage above 48V is
enough to hurt people.

Vehicle Warranty:
Warranty Terms and Conditions:
Raya Auto guarantees the carts against manufacturing defects, during the warranty period indicated in the cart‘s
warranty card.
Warranty period:
Warranty period starts with purchase date up to the expiry date mentioned in the cart‘s warranty card.
Warranty Coverage
Motor, Control unit, Charger and Batteries.
Warranty Void if:
•Malfunctions that result from misuse, whether the malfunction was a direct or indirect result of misuse
•Not adhering to periodic maintenance
•Failure to follow cart batteries charging instructions
•Improper storage of the cart (poor storage means not following the storage instructions)
•Not charging the cart batteries for more than a month
•Change/Replace/Modify any of wiring system
•50% of batteries shows dead sign simultaneously, are clear indicator for infrequent charging routine
•Washing the cart improperly, so that the electrical system in it malfunctions
•Unauthorized repair(s)
Warranty Excludes:
Regular maintenance items and consumable parts (brake pads, bulbs…. etc.)-External parts such as "fibers, tires,
seats, side mirrors, rubber parts, glass, front/rear lights and side signs... etc.

The vehicle structure and appearance
1. The Z Series

2. The WIND S Series
RY-EZ-401C
RY-EZ-601C
401C/OFFROAD
RY-EZ-601C/OFFROAD

3. The WIND T Series
L2A Golf cart2+2
L2A Golf cart4+2

Main technical parameters
1. The Z series
Model
Z2C
Z2CJ
Z4C
Z4CJG
Model Description
WIND, Z series, Golf
Cart, 2+2, Normal
Suspension
WIND, Z series, Golf
Cart, 2+2, Off-road
Suspension
WIND, Z series, Golf
Cart, 4+2, Normal
Suspension
WIND, Z series, Golf
Cart, 4+2, Off-road
Suspension
Price
xxxxx
xxxxx
xxxxx
xxxxx
Specifications
Passenger Capacity
4
6
Controller
Empower® Controller (48V 400A)
Batteries
Torch brand deep cycle lead-acid battery 6*8V 170AH
Motor
5KW AC 48V OEM Zhongyi Brand Motor
Charger
Onboard/ 48V / working current 25A
Charging Time
8 - 10 Hr
Range*
60 - 80 km
Max Speed (set to safety speed**)
35km/h
40km/h
35km/h
40km/h
Braking System
Rear brake drum +
composite pedal brake
4-Wheel hydraulic disc
brake +
electromagnetic park
Rear brake drum +
composite pedal brake
4-Wheel hydraulic disc
brake +
electromagnetic park
Brake Distance
<6 m
Suspension
Independent front suspension - Leaf springs with hydraulic shock absorbers for rear
suspension
Steering
Self-compensating double reduction helical rack & pinion
Chassis
GALVANIZED High strength structural steel
L*W*H
2840×1230×2170mm
2900×1230×2230mm
3720×1230×2170mm
3780×1230×2230mm
Cart's weight(w/batteries)
585kgs
595kgs
635kgs
645kgs
Payload
340kgs
340kgs
510kgs
510kgs
Windshield
Foldable clear Acrylic
Turning Radius
2.2m
3.5m
Climbing Capacity
≤25%
View Mirrors
Right/Left View Mirrors with Led signal
Lights
Lensed Headlight, High/low beam light, daytime driving lights, Tail light, flowing water turing lights
Tyre
205/50-10 6PLY
AT20×10-12
205/50-10 6PLY
AT20×10-12
Rim
ATV tyres Aluminum
Multimedia System
9'' multimedia screen with Bluetooth connectivity and 2 speakers
Bumpers
Non
Front & Rear
Non
Front & Rear
Seats
Luxury seat with safety belt per seat
Dashboard
New looking like to a luxury automobile dashboard with built-in 9” screen
Side Ice Box
Options
Included
Options
Included
Golf Cart Cover
Optional
Warranty Details
18 months
*Note: Actual vehicle range and power consumption may depend on the individual user, driving style, vehicle speed, environmental conditions, outside
temperature, route profile, and other reasons.
**Note: Driving at a moderate speed helps to keep the vehicle's components in good condition and its battery efficiency high.

2. The WIND S Series
Model
RY-EZ-401C
RY-EZ-401C-Off
RY-EZ-601C
RY-EZ-601C-Off
Model Description
WIND, Golf Cart,
2+2, Normal
Suspension
WIND, Golf Cart, 2+2,
Off-road Suspension
WIND, Golf Cart,
4+2, Normal
Suspension
WIND, Golf Cart,
4+2, Off-road
Suspension
Price
xxxxx
xxxxx
xxxxx
xxxxx
Specs
Passenger Capacity
4
6
Controller
Toyota AC Controller 48M350-350A (Japan)
Batteries
Torch brand deep cycle lead-acid battery 6*8V 170AH
Motor
Toyota 6.7 HP (5KW) AC 48V
Charger
Onboard/ 48V / working current 25A
Charging Time
8 - 10 hr
Range*
60 - 80 km
Max Speed (set to safety speed**)
35km/h
40km/h
35km/h
40km/h
Braking System
Advanced 4-Wheel Hydraulic dual circuit brake system
Brake Distance
<6 m
Suspension
leaf spring with
hydraulic damper
Independent suspension,
helical spring with
hydraulic shock absorber
leaf spring with
hydraulic damper
Independent
suspension, helical
spring with hydraulic
shock absorber
Steering
Mechanical Steer on
one side
Mechanical Steer on
both sides
Mechanical Steer on
one side
Mechanical Steer on
both sides
Chassis
GALVANIZED High strength structural steel
L*W*H
2712×1200×1760 mm
2712×1210×1920 mm
3442×1210×1920 mm
3442×1210×1920 mm
Cart's weight(w/batteries)
610kgs
630kgs
690kgs
710kgs
Payload
400kgs
400kgs
600kgs
600kgs
Windshield
Foldable clear Acrylic
Turning Radius
2.2m
3.5m
Climbing Capacity
≤25%
View Mirrors
Right/Left View Mirrors
Lights
Headlight, Tail light, turing lights
Tyre
205/50-10 6PLY
23*10.5-12
205/50-10 6PLY
23*10.5-12
Rim
ATV tyres Aluminum
Multimedia System
9'' multimedia screen with Bluetooth connectivity and 2 speakers
Bumpers
Non
Front & Rear
Non
Front & Rear
Seats
comfortable seat with safety belt per seat with storage compartment under rear seat
Golf Cart Cover
Optional
Warranty Details
18 months
*Note: Actual vehicle range and power consumption may depend on the individual user, driving style, vehicle speed, environmental conditions, outside
temperature, route profile, and other reasons.
**Note: Driving at a moderate speed helps to keep the vehicle's components in good condition and its battery efficiency high.

3. The WIND T Series
Specs/ vehicle
4 Seaters- Normal Suspension
6 Seaters- Normal Suspension
Motor
6.7HP (5KW) AC MAHLE® motor
Controller
Curtis AC 48V/400A
Charger
On-board, Input 230V, Output 48V25A
Dimension
2375*1206*1920mm
Ground Clearance
105mm
Battery
6*8V/170AH, flooded batteries
Wheelbase
front 870mm/ rear 990mm
Range*
60 - 80 km
Charging Time
≤8 Hours
Chaises
High Strength Galvanized Chassis
Brake
Drum Braking System Rear Wheel
Suspension
Leaf Spring with Hydraulic Damp
Steering
Mechanical Steer on one side
Speed (set to safety speed**)
30 KM/H
Included Equipment
Colored odometer
Premium Seats
Foldable windshield
Aluminum RIM
Bluetooth® connectivity
2×Speakers
Safety Belts
4×USB Charger
Rear Cup Holder with Armrest
Side Mirrors with Led Turning lights Signals
9’’ multimedia screen with Rear camera
Storage compartment under rear seat
Side ice box
*Note: Actual vehicle range and power consumption may depend on the individual user, driving style, vehicle speed, environmental conditions, outside
temperature, route profile, and other reasons.
**Note: Driving at a moderate speed helps to keep the vehicle's components in good condition and its battery efficiency high.

Structure and appearance parameters of the whole vehicle
1. The Z series
1. Rear view mirror
10. Charging socket
2. Folding glass
11. Side guard
3. Front bracket
12. Seat
4. Headlight right
13. Top Roof
5. Tire
14. Back bracket
6. Front bumper
15. Ball boy guardrail
7. Front mark
16. Ball bag box
8. Daily running light
17. Refrigerator
9. Headlamp left
18. Ball board
19. Steering wheel
25. Ball boy armrest
20. Combination switch
26. Back rest
21. Cup box
27. Ball washer
22. Brake pedal assembly
28. Rear taillight right
23. Seat armrest
29. Reflector
24. Rear tail light left
30. Station reflector
31. Intermediate item box
32. Direction column
33. Front bracket decoration cover
34. car U SB
35. Forward and back switch
36. Ignition
37. Round instrument
38. Storage box

Dashboard and control operation
Dashboard
1. vehicle USB
4. Forward and back switch
2. ignition switch
5. Panel block cover
3. Round instrument
Round instrument

Keyswitch
Turn off the power supply of the whole vehicle at the OF F position, and the electric
vehicle stops working, Turn to ON position to power, the electric vehicle enters working
state.
Headlamp and turn signal switches
Rotate twice, lift up, and turn on the high beam, rotate twice, turn
on the low beam, rotate once, turn on the driving light
USB charging port
Tow switch
Charging port and charging indicator lamp
Headlamp signals and headlight adjustment instructions
Tail signal
Parking brake operation

2. The WIND S Series
Interior
Exterior
Steering Wheel
Direction Switch
Glove Box with
Key Lock
Acceleration
Pedal
Brake Pedal
with Parking
Lock
Screen
Glove Box with
Key Lock
Audio System
with Bluetooth
and USB Port
Headlight
Switch &
Horn
Speedo Meter,
Power Indicator,
MP3/FM player,
Speaker
4 Cup Holder
LED Screen
Battery Indicator
Voltage Indicator
Speedometer
Odometer
Trip-meter
Start
Switch
USB Port
VRLA Maintenance Free
Curtis Controller (USA)
Front Disc Brake (Hydraulic)
Rear: Drum Break (Hydraulic)
Emergency Break: Mechanical
5KW AC Mahle
Motor (Germany)
Front bumper &
basket (off-road
models))
Additional Step
Board (Off road
Version Only)

3. The WIND T Series
Interior
Exterior
Steering Wheel
Parking Pedal
Lock
Brake Pedal
Acceleration Pedal
Multi Media, 9 Inch Screen, SOS
Indicator, Voltage Indicator,
odometer, Trip-meter
Glove Box with
key lock
4 Cup Holder
Start Switch
USB Portal
Direction
Switch
Speedo Meter,
Power Indicator,
MP3/FM player,
Speaker

Maintenance items and cycle
1. The Z series
2. The WIND S series
3. The WIND T series
Maintenance items
Weekly
1 month or
1,000 KM
3 months or
3,000 KM
6 months or
6,000 KM
12 months or
12,000 KM
Electrolysis level height
●
Check and clean-up of oxides of
the battery connecting line
●
Check tire pressure
●
Check the vehicle lights
●
Tire transposition
●
Brake inspection and adjustment
(brake pads, brake shoes, brake hoses,
and master cylinder).
●
Brake fluid
●
Front beam detection and
adjustment
●
Chassis bolt check
●
Rear axle gear oil replacement
●
Charging plug socket replacement
●