Rayco Rc6d User manual

pantone

485

pantone

485

pantone

1235

www.raycomfg.com

RC6D

25 & 35h p Wo o d Ch i p p e r

Op e r a t i O n Ma n u a l

800-610-4101 • ActionRental.com

Printed in U.S.A.

Contents

Printed in U.S.A.

Contents 3

This manual is published by Rayco

Manufacturing, Inc. for the benet of

the users of Rayco products. Rayco

Manufacturing, Inc. has made every

effort to ensure that this manual is

correct and up to date at the time of

publication. However, due to continuous

improvements, Rayco Manufacturing,

Inc. reserves the right to make changes

in the contents, at any time, without

notice or obligation.

Each machine shipped contains

operation, maintenance & parts manuals

to familiarize the operator with the proper

operating, lubricating and maintenance

instructions. This helps to ensure the best

possible performance and service from

the machine. Read and understand all

instructions before attempting to operate

this machine. This manual should be

readily available for reference at all times.

Additional copies of this manual may be

purchased from Rayco.

This Rayco machine was designed and

manufactured by Rayco Manufacturing,

Inc., Wooster, Ohio. Due to continuous

improvements, Rayco reserves the

right to make changes in engineering,

design and specications, or discontinue

manufacture, at any time, without notice

or obligation.

Always have a record of the model

numbers and serial numbers for your

machine to specify when ordering

parts. Record your machine model and

serial numbers below for your personal

records.

IDENTIFICATION NUMBERS

MODEL NUMBER SERIAL NUMBER

MACHINE

ENGINE

NOTICE:

MAINTENANCE AND REPAIRS SHOULD ONLY BE PERFORMED BY A TRAINED

SPECIALISTS OR QUALIFIED PERSON.

PLEASE CONTACT RAYCO MFG FOR A LISTING OF APPROVED

MAINTENANCE FACILITIES IN YOUR AREA.

DEALER INFORMATION

NAME

ADDRESS

DEALER CONTACT PHONE NUMBER HOURS

SALES

PARTS

SERVICE

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Contents

Printed in U.S.A.

Contents 3

Table of Contents

In f o r m a t I o n a l Se c t I o n

Literature ............................................................4

Machine Description...........................................5

Serial Number Locations ....................................5

Sa f e t y Se c t I o n

California proposition 65 Warning ......................6

Certied engine Maintenance.............................6

Important Safety Information ..............................7

Warning Signs ....................................................7

General Hazard Information ...............................8

Personal Protection Equipment (PPE) ...............9

Flying Debris.......................................................9

Pressurized Air and Water..................................9

Trapped Pressure...............................................9

Fluid Penetration ................................................9

Containing Fluid Spillage..................................10

Asbestos Information........................................10

Dispose of Waste Properly ...............................10

Crusing Prevention and Cutting Prevention .....10

Burn Prevention................................................ 11

Coolant & Oils................................................... 11

Battery & Tires..................................................12

Fire Prevention and Explosion Prevention .......12

Ether Starting Fluid...........................................13

Lines, Tubes and Hoses ...................................13

Fire Extinguisher & Location.............................13

Electrical Storm Injury prevention.....................14

While Operating the Machine ...........................14

While Servicing and Maintenance ....................14

Before Starting Engine .....................................15

Visibility Information..........................................15

Engine Starting.................................................15

Operation..........................................................16

Parking .............................................................16

Slope Operation................................................17

Equipment Lowering with Engine Stopped.......17

Work Tool Options / Attachments .....................17

Sound Level Information...................................18

Vibration Information ........................................18

Guidelines for Reducing Vibration Levels.........18

Guards (Operator Protection)...........................18

Roll Over Protection .........................................19

Other Guards....................................................19

Precautions for Welding with ECU ..................19

Safety Decals ...................................................19

Lock-Out / Tag-Out Guidelines .........................20

Pre-Transportation Checks...............................21

Important Towing Information ...........................21

Loading Your Combination ...............................21

Slow Down When Towing .................................21

Before Towing and on the Road .......................22

Your Tow Vehicle ..............................................22

Towing Equipment Requirements.....................22

Tire Pressure ....................................................22

Connecting Your Trailer ....................................22

Safety Chains ...................................................22

Emergency Brake Chain / Cable ......................23

Lighting connections.........................................23

Loading.............................................................23

Secure the Load ...............................................23

Towing Checklist...............................................23

OSHA- Hazards of Wood Chippers..................24

op e r a t I o n Se c t I o n

Know YourMachine...........................................28

Operators Controls ...........................................29

Machine Operation ...........................................29

Discharge Chute Adjustment..........................29

PreStart Inspection.........................................29

Starting the Machine.......................................29

Stopping the Machine.....................................30

Hitching / Height Adjustment ..........................31

Optional Safety Bump Bar (Panic Bar)...........31

Work Site Preparation ......................................32

While Operating the Machine ...........................32

Feed Brush into the Chipper.............................33

Changing the Chip Size....................................34

Versa-Feed System ..........................................34

Clearing Obstructions.......................................34

Clearing out the Discharge Chute ....................34

Walk Around Inspection....................................35

Storing the Chipper...........................................35

Starting with Jumper Cables.............................36

ma I n t e n a n c e Se c t I o n

Torque Specications .......................................37

Fluid Specications...........................................38

Maintenance Intervals ......................................39

tr o u b l e Sh o o t I n g Se c t I o n ��54

ma c h I n e Sp e c I f I c a t I o n S ��56

Se r v I c e pa r t S - Qu I c k re f e r e n c e��57

Wa r r a n t y .........................................................58

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Printed in U.S.A.

Contents

Printed in U.S.A.

Contents 5

Printed in U.S.A.

Contents

Printed in U.S.A.

Contents 5

FOREWORD

LITERATURE INFORMATION

The operators manual should be stored in the

operator’s compartment in the literature holder

storage area. Rayco provides a binder to hold

the Operator Service Manual, Parts Manual,

Engine Manual along with other component

manuals.

These manuals contain safety information,

operation instruction, transportation informa-

tion, lubrication information and maintenance

information.

Some photographs or illustrations in the pub-

lication show details of attachments that can

be different from your machine. Guards and

covers might have been removed for illustrative

purposes. Continuing improvement may have

caused changes to your machine which may not

be included in this publication.

Continuing improvement and advancement of

product design might have caused changes

to your machine which are not included in this

publication. Read, study and keep this manual

with the machine.

Whenever a question arises regarding your

machine, of this publication, please consult your

Rayco dealer for the latest available information.

SAFETY

The safety section lists basic safety precautions.

In addition, this section may include text and

locations of warning signs and labels used on

the machine.

Read and understand the basic precautions

listed in the safety section before operating or

performing lubrication, maintenance and repair

on this machine.

PARTS (see Parts Manual)

Parts are readily found through illustrations

with accompanying Rayco part numbers. The

machine assembly is listed by basic groups to

enable ease of nding parts.

Please consult your local Rayco Dealer or local

Engine Manufacturer Dealer for obtaining engine

parts and service.

OPERATION

The operation section is a reference for the new

operator and a refresher for the experienced

operator. This section includes a discussion of

gauges, switches, machine controls, attachment

controls, transportation and towing information.

Photographs and illustrations guide the operator

through correct procedures of checking, starting,

operating and stopping the machine.

Operating techniques outlined in this publication

are basic. Skill and techniques develop as the

operator gains knowledge of the machine and its

capabilities.

MAINTENANCE

The maintenance section is a guide to equip-

ment care. The Maintenance Interval Schedule

lists the items to be maintained at a specic

service interval. The Maintenance Interval

Schedule lists the page number for the step-

by-step instructions required to accomplish the

scheduled maintenance procedure.

MAINTENANCE INTERVALS

Use the service hour meter to determine servic-

ing intervals. Calendar intervals shown (daily,

weekly, monthly, etc.) can be used instead of

service hour meter intervals if they provide more

convenient servicing schedules and approximate

the indicated service hour meter reading. Rec-

ommended service should always be performed

at the interval that occurs rst.

Under extremely severe, dusty or wet operat-

ing conditions, more frequent lubrication than

is specied in the maintenance intervals chart

might be necessary.

Perform service on items at multiples of the

original requirement. For example, at every 100

service hours, also service those items listed un-

der every 50 service hours and every 10 service

hours or daily.

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Contents

Printed in U.S.A.

Contents 5

Printed in U.S.A.

Contents

Printed in U.S.A.

Contents 5

A Description of the

Machine

Design

The Rayco RC6D Wood Chipper was designed

with both the operator and service technician

in mind. The RC6D Chipper will quickly reduce

brush and tree limbs into usable and consistently

sized chips or mulch.

The RC6D wood chipper is equipped with your

choice of either a 25hp Kohler or 35hp Briggs &

Stratton Vanguard engine that can be easily ser-

viced. The new design allows room to perform

most service tasks with ease and efciency.

The Newly designed chipping disc contains (2)

double edged knives. The knives cut against an

adjustable bed knife which allows the owner to

preset the gap to provide just the right size of

discharged chips or mulch. The disc is mounted

on heavy-duty bearings for longevity and ease of

maintenance.

The chipping disc is driven by a manually

engaged belt clutch through a simplied V-belt

system.

The In-Feed wheel is driven hydraulically and

monitored by the “Versa-Feed System” which

self-adjusts the material infeed rate accord-

ing to engine speed. This allows the operator

to concentrate on loading material rather that

continually monitoring the machine feeding rate

to prevent the engine from stalling.

Another feature to the Rayco RC6D machine

line is the externally mounted “High-Velocity

Discharge System” that keeps a constant air ve-

locity ow through the discharge chute allowing

a more consistent pile formation. The discharge

chute can be rotated 360 degrees and locked at

every 7.5 degree increment as well as elevated

or lowered for improved byproduct manage-

ment. The chute also has an adjustable locking

deector at the end of the discharge chute to

provide just the right amount of deection angle

you need.

The In-Feed Chute can accommodate material

up to 6 inches tall by 6 inches wide. The frame

consists of All-Steel channel and tubing with a

reinforced steel cutter housing to provide years

of service.

Features:

• A convenient all-steel lockable tool box.

• The Feed table folds up for reduced

storage space.

• High-Velocity Discharge fan

• Infeed wheel system provides a constant

material feed to the chipper disc.

• Electronic Versa-Feed system maintains

engine efciency when chipping large

materials thus saving the owner time

and fuel.

Operator Safety:

• Specially equipped with a Feed Control

Emergency Stop Bar (ANSI Z133.1)

• Fold Down Feed Table extends the distance

between operator and feed roller.

• Discharge Chute Deector Guard reduces

the risk of being struck by ying debris.

Serial Numbers

Whenever communicating with Rayco or your

Rayco dealer, have your machine serial num-

ber handy, as it can help pinpoint most exactly

what information is needed in caring for your

machine.

It is attached to the machine at the location

shown. For ready reference, record it in the

boxes provided on the inside front cover of this

manual.

For reference on communication regarding the

engine, record its model and serial numbers also

in the boxes provided on the inside front cover

of this manual. See the Engine Operator Manual

for assistance in locating the numbers on the

engine.

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Safety Section

Safety Section 7

Printed in U.S.A.

Safety Section

Safety Section 7

Printed in U.S.A.

CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its con-

stituents are known to the State of California to

cause cancer, birth defects, and other reproduc-

tive harm.

Battery posts, terminals and related accessories

contain lead and lead compounds. Wash hands

after handling.

CERTIFIED ENGINE MAINTENANCE

Proper maintenance and repair is essential to

keep the engine and machine systems operat-

ing correctly. As the heavy duty off-road engine

owner, you are responsible for the required

maintenance listed in the Engine Owner Manual

& Machine Operator, Maintenance & Service

Manual.

Attach a “Do Not Operate” warning tag or a

similar warning tag to the start switch or to the

controls before you service the equipment or

before you repair the equipment.

Know the width of your equipment in order to

maintain proper clearance with you operate

the equipment near fences or near boundary

obstacles.

Be aware of high voltage power lines and power

cables that are buried. If the machine comes

in contact with these hazards, serious injury or

death may occur from electrocution.

Wear a hard hat, protective glasses, and other

protective equipment, as required.

Do not wear loose clothing or jewelry that can

snag on controls or on other parts of the equip-

ment.

Make sure that all protective guards and all cov-

ers are secured in place on the equipment.

Keep the equipment free from foreign material.

Remove debris, oil, tools, and other items from

the deck, from walkways, and from steps.

Secure all loose items such as lunch boxes,

tools, and other items that are not a part of the

equipment.

Know the appropriate work site hand signals

and the personnel that are authorized to give

the hand signals. Accept hand signals from one

person only.

Do not smoke when you service an air condi-

tioner. Also, do not smoke if refrigerant gas may

be present. Inhaling the fumes that are released

from a ame that contact air conditioner refriger-

ant can cause bodily harm or death. Inhaling

gas from air conditioner refrigerant through a

lighted cigarette can cause bodily harm or death.

Never put maintenance uids into glass contain-

ers. Drain all liquids into a suitable container.

Obey all local regulations for the disposal of

liquids.

Use all cleaning solutions with care. Report all

necessary repairs.

Do not allow unauthorized personnel on the

equipment.

Unless you are instructed otherwise, perform

maintenance with the equipment in the servicing

position. Refer to Operation and Maintenance

Manual for the procedure for placing the equip-

ment in the servicing position.

When you perform maintenance above ground

level, use appropriate devices such as ladders or

man lift machines. If equipped, use the machine

anchorage points and use approved fall arrest

harnesses and lanyards.

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Safety Section

Safety Section 7

Printed in U.S.A.

Safety Section

Safety Section 7

Printed in U.S.A.

IMPORTANT SAFETY

INFORMATION

Most accidents that involve product operation,

maintenance and repair are caused by failure

to observe basic safety rules or precautions.

An accident can often be avoided by recogniz-

ing potentially hazardous situations before an

accident occurs. A person must be alert to

potential hazards. This person should also have

the necessary training, skills and tools to perform

these functions properly.

Improper operation, lubrication, maintenance

or repair of this product can be dangerous and

could result in injury or death.

Do not operate or perform any lubrication, main-

tenance or repair on this product, until you have

read and understood the operation, lubrication,

maintenance and repair information.

Safety precautions and warnings are provided in

this manual and on the product. If these hazard

warnings are not heeded, bodily injury or death

could occur to you or to other persons.

The hazards are identied by the “Safety Alert

Symbol” and followed by a “Signal Word” such

as “DANGER”, “WARNING” or “CAU-

TION”. The Safety Alert “WARNING” label is

shown below.

SAFETY

To highlight specic safety information the

following designations are provided to assist

the reader.

This is the “Safety Alert” symbol. It is used

to ALERT you to the potential personal injury

hazards. Obey all safety messages that fol-

low this symbol to avoid possible injury or

death.

Indicates an imminently hazardous situation

which, if not avoided, could result in death or

serious injury.

WARNING

Indicates a potentially hazardous situation

which, if not avoided, will result in death or

serious injury.

CAUTION

Indicates a potentially hazardous situation

which, if not avoided, may result in minor or

moderate injury.

A message, either written or pictorial, follows

to explain the hazard. Rayco cannot anticipate

every possible circumstance that might involve a

potential hazard. The warnings in this publica-

tion and on the product are therefore not all

inclusive. If you desire to make use of a tool,

procedure, work method, or operating technique

not specically recommended by Rayco, you

must use it only if you have accurately evaluated

it and found that it threatens no one’s safety.

You should also ensure that the product will not

be damaged or made unsafe by the operation,

lubrication, maintenance, or repair procedures

that you choose.

The procedures described in this “Safety” sec-

tion may not be fully explained here, but a more

complete explanation is given in the “Operation”,

or in the “Maintenance” section.

The information, specications, and illustrations

in this publication are on the basis of information

that was available at the time that the publication

was written. The specications, torques, pres-

sures, measurements, adjustments, illustrations,

and other items can change at any time. These

changes can affect the service that is given to

the product. Obtain the complete and most

current information before you start any job.

Rayco dealers have the most current information

available.

This is the safety alert symbol. It is used to alert

you to the potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid

possible injury or death.

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Safety Section

Safety Section 9

Printed in U.S.A.

Safety Section

Safety Section 9

Printed in U.S.A.

Rayco Manufacturing, Inc. is greatly con-

cerned with the safety of the operator, as well

as all in the vicinity of his work.

Rayco has provided shields, guards, safety

decals and other important safety features to aid

in using the machine properly. In order to further

ensure your safety we ask that you properly

operate and service your machine.

WARNING

This machine is capable of amputating hands

and feet and throwing objects. Failure to ob-

serve safety instructions, improper opera-

tion, lubrication, maintenance, or repair of

this product could result in severe injury or

death.

Do not operate or perform any lubrication,

maintenance, or repair on this product, until

you have read, you understand, and you

decide to do so in compliance with all of the

operation, lubrication, maintenance, and

troubleshooting information contained in

these Operator and Parts Manuals and that

contained in the Engine Operator Manual,

which are included with this machine. Additional

manuals are available from Rayco or your Rayco

dealer.

When replacement parts are required for this

product Rayco recommends using Rayco

replacement parts or parts with equivalent speci-

cations including, but not limited to, physical

dimensions, type, strength and material.

Failure to heed this warning can lead to pre-

mature failures, product damage, personal

injury of death.

GENERAL HAZARD INFORMATION

· Read, understand and follow all instructions on

the machine and in the manuals before attempt-

ing to operate. Keep all manuals in a safe place

for future reference and for ordering replacement

parts.

· Familiarize yourself with all controls in a safe

environment before operation. Know how to stop

the machine and disengage the controls quickly.

· Never allow minors to operate this machine.

· Never allow anyone who has not had proper

instruction to operate this machine.

· Keep bystanders, children and pets away from

the machine and work area.

·Never allow anyone to ride on this machine.

· Never transport cargo, tools or wood on this

machine.

· Keep the operator zone and adjacent area clear

for safe, secure footing.

· Use the machine in daylight or under good

articial lighting.

· Use this machine for its intended purpose only,

deviation from the machines capabilities could

damage the equipment and cause injury or

death.

· Engine exhaust contains products of combus-

tion which can be harmful to your health. Always

start and operate the engine in a well ventilated

area. If you are in an enclosed area, vent the

exhaust to the outside.

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Safety Section

Safety Section 9

Printed in U.S.A.

Safety Section

Safety Section 9

Printed in U.S.A.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Head protection must conform to ANSI Z89.1

and DO NOT wear under chin strapping while

operating or within the operation area of the

Horizontal Grinder.

Eye protection must conform to ANSI Z87.1 and

be the wrap around style. Always wear the eye

protection when operating or working within the

operational area of the machine.

Hearing Protection- Plug type ear protection

or full ear coverage devices (muff type) shall be

worn at all times when operating or within the

operational area of the machine.

Gloves- When operating or handling brush

within the operational area of the Horizontal

Grinder, loose tting gloves are the only gloves

that should be worn. DO NOT wear gauntlet or

strapped gloves.

Clothing Protection- Clothes must be close

tting, but not restrictive of movement. DO NOT

wear loose tting clothes, jewelry or long dan-

gling clothing; i.e. neckties, long belts or chains.

Hooded sweat shirts may be worn only if the

hood is tightly drawn around the face with

drawstrings tucked into the outer garment when

not in use. If working near trafc, wear reective

clothing.

Shoes- (Foot Protection)- Always over the ankle

work boots with skid resistant soles.

Breathing Protection- When breathing protec-

tion is required the use of paper masks that can

tear away if caught or entangled in material or

machine must be worn.

FLYING DEBRIS

Do not allow anyone to stand in front or directly

behind the machine. Flying debris could be

thrown past guards and injure bystanders if

they are in these areas.

PRESSURIZED AIR AND WATER

Pressurized air and/or water can cause

debris and/or hot water to be blown out. This

could result in personal injury.

When pressurized air and/or pressurized water is

used for cleaning, wear protective clothing, pro-

tective shoes, and eye protection. Eye protec-

tion includes goggles or a protective face shield.

The maximum air pressure for cleaning purposes

must be reduced to 205 kPa (30 psi) when the

nozzle is deadheaded and the nozzle is used

with an effective chip deector and personal

protective equipment. The maximum water

pressure for cleaning purposes must be below

275kPa (40 psi).

TRAPPED PRESSURE

Pressure can be trapped in a hydraulic system.

Releasing trapped pressure can cause sudden

machine movement or attachment movement.

Use caution if you disconnect hydraulic lines of

ttings. High pressure oil that is released can

cause a hose to whip. High pressure oil that is

released can cause oil to spray. Fluid penetra-

tion can cause serious injury and possible

death.

FLUID PENETRATION

Pressure can be trapped in the hydraulic circuit

long after the engine has been stopped. The

pressure can cause hydraulic uid or items such

as pipe plugs to escape rapidly if the pressure is

not relieved correctly.

Do not remove any hydraulic components

or parts until pressure has been relieved or

personal injury may occur. Do not disas-

semble any hydraulic components or parts

until pressure has been relieved or personal

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Safety Section

Safety Section 11

Printed in U.S.A.

Safety Section

Safety Section 11

Printed in U.S.A.

injury may occur. Refer to the Service Manual

for any procedures that are required to relieve

the hydraulic pressure

Always use a board or cardboard when you

check for a leak. Leaking uid that is under

pressure can penetrate body tissue. Fluid

penetration can cause serious injury and

possible death. A pin hole leak can cause

sever injury. If uid is injected into your skin you

must get treatment immediately. Seek treatment

from a doctor that is familiar with this type of

injury.

CONTAINING FLUID SPILLAGE

Care must be taken in order to ensure the uids

are contained during performance of inspection,

maintenance, testing, adjusting and repair of the

equipment. Prepare to collect the uid with suit-

able containers before opening any compartment

or disassembling any component that contains

uids.

· Tools that are suitable for collecting uids and

equipment that is suitable for collecting uids

· Tools that are suitable for containing uids and

equipment that is suitable for containing uids

Obey all local regulations for the disposal of

liquids.

ASBESTOS INFORMATION

Rayco recommends the use of only genuine

Rayco replacement parts. Use the following

guidelines when you handle any replacement

parts that contain asbestos or when you handle

asbestos debris.

Use caution. Avoid inhaling dust that might be

generated when you handle components that

contain asbestos bers.

Inhaling this dust can be hazardous to your

health.

The components that may contain asbestos

bers are brake pads, brake bands, lining materi-

al, clutch plates, and some gaskets. The asbes-

tos that is used in these components is usually

bound in a resin or sealed in some way. Normal

handling is not hazardous unless airborne dust

that contains asbestos is generated.

If dust that may contain asbestos is present,

there are several guidelines that should be fol-

lowed:

· Never use compressed air for cleaning.

· Avoid brushing materials that contain asbestos.

· Avoid grinding materials that contain asbestos.

· Use a wet method in order to clean up asbes-

tos material.

· A vacuum cleaner that is equipped with a high

efciency particulate air lter (HEPA) can also

be used.

· Use exhaust ventilation on permanent machin-

ing jobs.

· Wear an approved respirator if there is no

other way to control the dust.

· Comply with applicable rules and regulations

for the work place, In the United States, refer to

Occupational Safety and Health Administration

(OSHA) requirements.

· Obey environmental regulations for the dis-

posal of asbestos.

· Stay away from areas that might have asbes-

tos particles in the air

DISPOSE OF WASTE PROPERLY

Improperly disposing of waste can threaten the

environment. Potentially harmful uids should

be disposed of according to local regulations.

Always use leak proof containers when you drain

uids. Do not pour waste onto the ground, down

a drain, or into any source of water.

CRUSHING PREVENTION AND CUTTING

PREVENTION

Support the equipment properly before you

perform any work or maintenance beneath that

equipment. Do not depend on the hydraulic

cylinders to hold up the equipment. Equipment

can fall if a control is moved, or if a hydraulic line

breaks.

Do not perform any work until you have read

and followed the proper “Lock-Out / Tag-Out”

procedures.

Do not work beneath the cab of the machine un-

less the cab is properly supported.

Unless you are instructed otherwise, never at-

tempt adjustments while the machine is moving

or while the engine is running.

Never jump across the starter solenoid termi-

nals in order to start the engine. Unexpected

machine movement could result.

800-610-4101 • ActionRental.com

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