Reclaim Rainmaker 125 Quick setup guide

Dec 2011 V1.1
Rainmaker 125 w/Self Cleaning Filter
Information Manual
Maximize your profits with a Water Reclaim System!
Advanced Filtration and Ozone recirculation treatment
Reclaim Equipment Company 407 4th Avenue SW New Prague, MN 56071 1-8666-9RECLAIM
www.reclaimequip.com

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
ii
Intentionally left blank

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
iii
Contents
1.0 Introduction.......................................................................................................................................................1
2.0 Operation..........................................................................................................................................................3
3.0 Cleaning and Filter change procedures ...........................................................................................................4
4.0 Installation ........................................................................................................................................................7
5.0 Control Cabinet/Ozone generator operation..................................................................................................11
6.0 Troubleshooting..............................................................................................................................................11
7.0 Parts...............................................................................................................................................................11
Figures and Tables
Figure 1: Rainmaker 125 w/Self Cleaning Filter System Overview .......................................................................1
Figure 2: Rainmaker 125 w/SCF Specifications..................................................................................................... 2
Figure 3: Turn-on/Start-up procedure .....................................................................................................................3
Figure 4: Air Purge Valve ....................................................................................................................................... 4
Figure 5: Changing filters .......................................................................................................................................5
Figure 6: Changing filters .......................................................................................................................................6
Figure 7: System Components...............................................................................................................................7
Figure 8: Typical Plumbing Stub-out......................................................................................................................8
Figure 9: Typical Electrical interface (some variations exist).................................................................................9
Figure 10: Installation examples............................................................................................................................10
Figure 11: Triple tank example..............................................................................................................................11
Figure 10: Self Cleaning Filter components.........................................................................................................19
Figure 11: Self Cleaning Filter component parts..................................................................................................20
Acronyms
A
Amperes
HP
Horse Power
A/C or AC
Alternating Current
Hz
Hertz
BOD
Biological Oxygen Demand
NPT
National Pipe Thread
C
Centigrade
PSI
Pounds per square inch
COD
Chemical Oxygen Demand
PVC
Polyvinyl chloride
cph
Cars per hour
RH
Relative Humidity
EPDM
ethylene propylene diene monomer
SS
Stainless Steel
F
Fahrenheit
TSS
Total Suspended Solids
GPM
Gallons per minute
VAC
Volts Alternating Current
Revision History
Ver
Notes
Affected Sections
1.0
First Release
Dec 1, 2011
1.1
Modify Filter information
May 28, 2012
Section 3 and Appendix B

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
iv
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to
alert the user to the presence of uninsulated “dangerous voltage” within the product’s
enclosure that may be of sufficient magnitude to constitute a risk of electric shock to
persons.
The exclamation point, within an equilateral triangle, is intended to alert the user to the
presence of important operating and maintenance (servicing) instructions in the
literature accompanying the device.
WARNING
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THE UNIT TO RAIN OR
MOISTURE.
© 2011 Reclaim Equipment Company. All rights reserved. No part of this book, including text, screen
examples, diagrams, or images, may be reproduced or transmitted in any form, by any means, without prior
written permission of Reclaim Equipment Company. Information in this document is subject to change without
notice. Rainmaker and the associated logos are trademarks of the Reclaim Equipment Company.

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
1
1.0 Introduction
The Rainmaker 125 is a water recovery system. It is designed to filter water captured in a holding tank and
pump it to a storage tank. The water in the storage tank is then continually treated by an ozone recirculation
system.
The Rainmaker 125 w/Self Cleaning Filter (SCF) consists of two (2) independent pumping systems:
The Primary Filtration System
The Ozone Re-Circulation System
The Primary Filtration System consists of a high volume process pump, with an associated filtration array
designed for maximum water quality while providing a high volume of wash water to be reused in the wash bay.
The system is designed to receive waste water collected from the holding tank system and to process this water
to remove particulate matter, oils, road film, and waxes which cause deterioration in overall recovered water
quality. The self cleaning filter operates automatically with a 10-15 second flush cycle.
The Ozone Recirculation System operates independently of the filtration system on a continuous basis to treat
all water held in the storage tank system. The re-circulation system utilizes an injector system which provides a
high transfer rate of ozone to stored water. The powerful ozone re-circulation system de-emulsifies waxes and
acts as an oxidizing agent to kill bacteria and algae by limiting organic build-up, which is commonly associated
with the odors found in reclaimed water.
Within the Ozone Recirculation System is an Oxygen Concentrator. It is used to increase the ozone output of
the water recovery system. Air contains 21% oxygen, 78% nitrogen, and 1% other gases. The Oxygen
Concentrator utilizes a Pressure Swing Adsorption process which extracts nitrogen and increases the oxygen
purity in ambient air to levels exceeding 90%. This processed oxygen enriched air is fed directly to the ozone
generator system increasing the amount of ozone processed since more oxygen is available to the ozone
generator to convert to ozone.
Also included is an automated on/off Ballast Pressure Control mechanism. It is activated by a pressure drop to
the wash equipment supply line. The system control parameters are adjustable with a factory set to activate the
system ON at 40 PSI and turn Off at 60 PSI. This control is used to cycle on setting pressure demand. Common
applications include Self Service car Washes and Tunnel car Washes requiring constant pressure.
Figure 1: Rainmaker 125 w/Self Cleaning Filter System Overview

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
2
1.1 General Specifications
Physical
Height
75-inches
Width
80-inches
Depth
30-inches
Weight
800 pounds
Frame construction
6061 Aluminum (powder coated)
Filtration System
Input Power (Vac) 3-phase
order options
208 VAC
17.5 Amps
230 VAC
15.2 Amps
460 VAC
7.6 Amps
575 VAC
6.1 Amps
Control Power
115VAC @ 15 Amp Maximum
On/Off Control
Switch Selectable Off/On
Waste Water Inlet
2-inch or 3-inch Pipe
Primary Pump
Five (5) HP, Pumps up to 60/100 GPM at 60 PSI Max
Inlet Filtration
Strainer Basket (Stainless Steel)
Filtration Vessels
Stainless Steel or Aluminum
Primary Filtration A
3 Disposable Bags, (5 to 100 Micron Filters Available)
Primary Filtration B
Self Cleaning Filter down to 10 Micron
Filtered Water Outlet
1.5-inch PVC
Drain Outlet
1.5-inch PVC
Ozone Recirculation System
Input Power (Vac) 3-phase
order options
208 VAC
6.9 Amps
230 VAC
6.0 Amps
460 VAC
3.0 Amps
575 VAC
2.4 Amps
Control Power
115VAC @ 15 Amp Maximum
On/Off Control
Switch Selectable Off/On
Waste Water Inlet
1.5-inch PVC
Recirculation Pump
1.5 HP Capable of Pumping up to 40 GPM @ 40 PSI
Inlet Filtration
Strainer Basket (Stainless Steel)
Ozone Injector
Mazzi Ozone Injector
Ozone Concentrator
Supplies 93% Oxygen Gas to Ozone Generator
Ozone Generator
High Efficiency Corona Discharge Providing (Twenty Eight) 28 Grams/hr
Ozone Water Outlet
1.0-inch PVC
Supply Power
Available Versions
(Mains)
220-240 Vac 3-phase 60 Hz (208 Vac when 2-phases are used)
460 Vac 3-phase 60 Hz
400 Vac 3-phase 50 Hz
Pump Voltage (VAC)
200
208
230
400
460
575
Branch fuse rating
(Amps; 3 phase)
40
40
35
35
30
25
Control Voltage
115 Vac 1-phase 60 Hz; fuse rating 25 Amps
230 Vac 1-phase 50 Hz; fuse rating 15 Amps
Figure 2: Rainmaker 125 w/SCF Specifications

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
3
2.0 Operation
Make sure the installation complies with the description in section 4.0. Referring to Figure 3:
Turn-on/Start-up procedure:
Step 1: Open the Supply Valve
Step 2: Close the Drain Valve
Step 3: Turn on the Primary Pump
Step 4: Turn on the Ozone Pump
Figure 3: Turn-on/Start-up procedure

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
4
3.0Cleaning and Filter change procedures
The system needs to be completely shut down for filters to be changes as well as for general cleaning or
inspections.
Referring to Figure 4:
Step 1: Turn OFF the Primary Pump
Step 2: Turn OFF the Ozone Pump
Step 3: Close the Supply Valve
Step 4: Open the Drain Valve
CAUTION: Depending on the level of accumulation in the filters, you should notice water flowing from
the drain. NOTE: Failure to open the drain prior to opening the filter vessels will cause a sudden
depressurization of the system, and can result in severe injury.
Step 5: Open the Air Purge Valve - Open the 0.25-inch valve located on the small panel to the left of the main
panel. This will force most of the remaining water out of the filters. You may hear air from your air compressor
flowing through the system. Depending on the level of accumulation in the filters, it may take several minutes to
purge the water from the filters. Purging is complete when the drain begins discharging compressed air instead
of reclaim water.
Figure 4: Air Purge Valve
Referring to Figure 5:
Step 6: WAIT –wait until the water is evacuated from the cylinders then close the Air Purge Valve
Step 7: Open vessels, change filter, close and tighten lid.
CAUTION: Open the filter vessels by SLOWLY loosening the lid bolts. NOTE: HERE SHOULD BE NO
RELEASE OF PRESSURE AS YOU LOOSEN THE LIDS! IF YOU NOTICE WATER LEAKING FROM THE
FILTER VESSELS WHEN LOOSENING THE LID BOLTS, STOP IMMEDIATELY AND GO BACK TO STEP 4!

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
5
Figure 5: Changing filters
Step 7A: Loosen all nine bolts. Once loose, the three rear bolts also serve as hinges for the lids. Flop the other
six bolts to the side and the lids can now be opened.
Step 7B: Note the three rubber gaskets that seat around the opening of the filter vessels. Inspect them for
damage. Should they become dislodged at any time. If so, then set them aside. Take care not to lose them
should they become hooked on any internal components when removed. The system will not operate properly
without them.
Step 7C: Remove the plastic collars from all three filter vessels. Set these aside.
Step 7D: Remove the dirty filters from the system and drop them into the trash. Should the stainless steel mesh
baskets come out with the filters, handle the baskets carefully as they are easily damaged. Once the filter is
removed from the basket, carefully replace the basket into the filter vessel.
Step 7E: Install three new felt filter socks in the stainless steel mesh baskets by folding the socks lengthwise.
Then, using the handle of the filter, seat the ring sewn into the mouth of the filter snugly against the mouth of the
mesh basket. You should feel the ring fit snugly into place when it is properly seated.
Step 7F: Re-seat the rubber gaskets if they’ve been removed. Double check that they are intact, with no cuts,
twists or pinched areas, and properly seated.
Step 7G: Close the lids and hand tighten the lid bolts evenly.
Step 8: Clean strainer basket and replace lid - Loosen and remove the strainer basket lid. Dump any debris
from the strainer basket into the trash. If the strainer basket is clogged with mud, rinse it clean. Replace the
strainer basket. If the water level in the strainer basket housing is low, the system has lost prime, and you must
refill the strainer basket housing to the top with fresh water. Replace the lid and evenly hand-tighten the bolts.
Step 9: Loosen the Self Cleaning Filter cap. Inspect filter and remove any debris. Retighten cap.
Step 10: Close the drain valve (rearmost valve)

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
6
Step 11: Open the supply valve (front-most valve)
Step 12: Turn on both pumps to prime the system. If the pumps prime properly, you should see the pressure
gauge begin to rise. The primary pump will shut off automatically when the pressure reaches 50 to 60 PSI.
NOTE: If the pumps fail to pressurize the system, you must prime the system again. Turn off both pumps, and
open the strainer basket housing again. Fill the strainer basket housing with water, quickly close it and tighten
the lid down. Then repeat step 11.
If repeated attempts to pressurize the system fail, open the filter vessels again and fill them with fresh water as
well. Once full, secure the filter vessel lids, prime the strainer basket housing and restart the system. This
method will typically pressurize the system without fail.
Step 13: Inspection. Check the filter vessel lids for leaks. Should you discover a leak, simply attempt to tighten
the lid bolts. If you cannot seal the leak in this manner, you may need to shut down and de-pressurize the
system in order to tighten the lid.
Step 14: Test. To test that the system is operational, activate any device that uses reclaim water. By creating a
demand for reclaim, the primary pump will turn on. This confirms that the system is operational. Don’t forget to
shut off the test device.
DAILY CHECKS
Ozone back flow preventer –Item 4 in Figure 6 needs to be checked to determine if water is
accumulating. Use the drain is necessary to prevent this water from backing up into the ozone
generator.
Figure 6: Changing filters

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
7
4.0 Installation
4.1 Component identification
1
Control cabinet
9
Vacuum gauge
17
Lid holder
2
Ozone pump switch
10
Frame
18
7-inch leg extensions (option)
3
Primary pump switch
11
Primary pump
19
Self Cleaning Filter
4
Ozone backflow preventer
12
Filter vessel
20
Reducer
5
Ozone Injector
13
Vessel lid
21
Exhaust oxygen concentrator
6
Ozone pump
14
Air purge valve
22
Ozone float filter
7
Pressure gauge
15
Air regulator
23
Bladder tank
8
Strainer basket
16
Air filter; oxygen-to- ozone
24
Pressure switch
Figure 7: System Components

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
8
4.2 Typical installation - plumbing
Figure 8: Typical Plumbing Stub-out

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
9
4.3 Electrical Connections
Follow all approved electrical codes for you installation. Leads of approximately 10-feet are provided.
Figure 9: Typical Electrical interface (some variations exist)
Supply Power
Available Versions
(Mains)
220-240 Vac 3-phase 60 Hz (208 Vac when 2-phases are used)
460 Vac 3-phase 60 Hz
400 Vac 3-phase 50 Hz
Pump Voltage (VAC)
200
208
230
400
460
575
Branch fuse rating
(Amps; 3 phase)
40
40
35
35
30
25
Control Voltage
115 Vac 1-phase 60 Hz; fuse rating 25 Amps
230 Vac 1-phase 50 Hz; fuse rating 15 Amps

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
10
Figure 10: Installation examples
In bay automatic and
self serve example
Tunnel example

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
11
Figure 11: Triple tank example
5.0 Control Cabinet/Ozone generator operation
(Reserved)
6.0 Troubleshooting
(Reserved)
7.0 Parts
7.1 Filters
The following filters are available from Reclaim. Please contact the company. Refer to Figure 7 herein:
Water filter Figure 7 Item 12
Air filter; oxygen-to- ozone Figure 7 Item 16
Ozone float filter Figure 7 Item 22
7.2 Spare parts
The following spare parts are available from Reclaim. Please contact the company.
Compressor Compression Kit

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
12
Thomas Compressor
Regulator; 0-10 psi w/holes
Power Cords; Oxygen Concentrate
220/240 Volt 50Hz Topaz Oxygen Generator
5 HP Baldor 3-phase Motor
1.5 HP Baldor 3-phase Motor
ALM Canister model 802 PSI 150
Self Cleaning Filter Screen 50
ALM Canister No/Legs
7.3 Component manuals
Manuals for various components of the Rainmaker 125 can be found on our website at
http://www.reclaimequip.com/ look under RECLAIM RESOURCES >> PRODUCT MATERIALS
Primary pump manual - http://www.sta-rite.com/resources/images/913.pdf

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
13
Appendix A
Additional Treatment Methods
Flocculation
This process uses polymers and metal salts to improve clarity and reduce total suspended solids by causing
particles to bind together and move downward in the water.
Flocculation systems require a lot of attention including the precise metering of chemical agents, control and
management of pH and backwashing. Uninhibited overflows cause contaminated product water and many
cases need ozone injection for odor control.
Ozone Injection
Injecting a stream of artificially generated ozone –a highly reactive and unstable form of oxygen –can de-germ
carwash wastewater.
Ozone is relatively easy to generate with a fairly limited life-span. To effectively degerm wastewater, ozone must
have enough work time and an adequate amount must be generated and maintained.
A water quality analysis will determine proper dosage; water temperature, the nature of organically bound
compounds and seasonal variations must also be taken into consideration. Too little ozone can inhabit de-
germing and nuisance odors will persist, too much ozone can degrade rubber products such as PVC,
diaphragms and gaskets.
Ultraviolet
Artificially generated ultraviolet light can be used to de-germ wastewater. This is accomplished be placing UV
lamps inline and allowing the UV direct exposure to the wastewater.
UV lamps need frequent cleaning and the bulbs and ballast wear out over time and lose their effectiveness.
Biological
The control of pit odor can be augmented by slowly and continually introducing biocatalytic enzymes into
wastewater recycling and reclaim systems to biodegrade odor causing compounds.
Although the process of introducing enzymes can reduce pit odor, water spots, chlorine use and break down
grease and oils, it is not reclamation of wastewater nor should it be considered as a substitute for an efficient
reclaim system.
Enzymatic activity can be reduced at higher and lower temperatures and activity may be lost if pH exposure is
below 3.5 or above 9.0.
Project Management Factors
List of available manufactures and distributors;
Actual or proposed layout including dimensions of buildings, trenches, pits,
chases, etc;
Analysis of existing water quality;
Mechanical, electrical and plumbing schedules for buildings and equipment;
Performance goals and requirements for TSS, BOD/COD, turbidity, odor,
oil/water separation, detergent content, etc;

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
14
Specifications of chemicals and other production inputs;
Demand estimates and production capacity;
Water consumption estimates by carwash component;
Method of odor control;
Utility requirements;
Purchase cost and lease options;
Installation and shipping costs;
Maintenance costs;
Parts and labor warranties;
Performance guarantees;
Order and delivery schedules;
Reference list of users;
Training and customer service support.

Common and Avoidable Problems
Improper sizing of the reclaim system and related components;
Poor installation techniques such as faulty piping connections;
Improper PVC schedule;
Inadequate freeze protection;
Using sub-standard parts and materials;
Poor equipment design and engineering;
Inadequate maintenance such as filter cleaning, backwashing and pit cleaning;
Not following OEM standard operating procedures;
Inconsistent monitoring of performance.
Benefit and Cost Factors
Water and sanitary sewer impact fees;
Type of wash process;
Water consumption rates at peak operating capacity by function;
Evaporative and carry-out losses;
Water and sanitary sewer rates (fixed and variable);
Equipment costs (equipment, freight, sales tax and installation);
Chemical costs
Electrical consumption and energy rates;
Opportunity costs.
Sanitary uses (4)
Fresh Water
Gallons/day (1)
Fresh Water
Gallons/day (2)
Fresh Water
Gallons/day (3)
Toilets
490
490
157
Faucets
723
723
304
Landscaping
309
309
204
Wash-down & Clean-up
360
360
151
Laundry
419
419
419
Car wash
15,525 (100%)
3,633 (23%)
3,633 (23%)
Total use
17,826 (100%)
5,934 (33%)
4,868 (27%)
(1) 100% fresh water with no conservation measures.
(2) Open-loop reclaim system with fresh water rinse.
(3) Includes other conservation measures.
(4) Includes staff and customers.
Assumptions:
130’ hybrid conveyor at 60 cph using 75 gal/car:
Domestic flow of 12 gpm;
Towels at 3lbs/dozen and 27 gallons/wash cycle;
Lawn watering at 1 hour/day, 3 days/week.

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
15
Appendix B
Disassembly of the V-200PA Self Cleaning Filter:
Required tools:
3/32-inch Allen key wrench
7/16-ich Box wrench or socket
O-ring lubricant (Silicon or Glycerin based)
Steps:
1. Isolate the filter by first turning the outlet valve off and then turning the inlet valve off.
2. Relieve pressure inside the filter body by initiating a manual flush or opening the drain valve
3. Ensure that no pressure is present in the filter. This can be accomplished using the pressure gauges,
by opening the electronically actuated flush valve, or by disconnecting the tubes from the valve bonnet
(if equipped with a diaphragm style valve).
4. Slowly loosen the main body nut. The nut should be hand tight. If the nut does not loosen, double
check that no pressure is present in the filter. Hang the body nut after completely loosened. No tools
are required to remove this nut.
5. Partially loosen the inlet and outlet unions. Completely loosen the flush line union (if equipped).
6. Rotate the bottom of the filter body free of the flush union. Pull the body to separate the lid from the
body.
7. The internal assembly can now be removed from the filter body. The lower bulkhead O-ring is all that
restrains the internal parts. Pull the internal parts from the body. Tilting may help to unseat the O-ring.
8. The bulkhead O-rings should be inspected for wear and tear. A poorly sealing O-ring will adversely
affect the operation of your filter.
9. A pressure washer can be used to thoroughly clean the filter internal parts. Pressure washing the
screen from the outside-in will remove any accumulated particulate.
10. Rotate the water motor by hand until it reaches the bottom of its travel range. Rotation should be
smooth and relatively free of resistance. If not, diagnose the source of the resistance.

Dec 2011 V1.1
Reclaim Equipment Company ______________________ __________________________________ Information Manual
16
11. Remove the reverser cap.
12. Push the water-motor to the topmost position. This will expose the reverser.
13. Using a 3/32-inch Allen key wrench, remove the pawl carrier screw as shown below.
14. Remove the reverse, pawl, and pawl retainer from the shaft by pulling on the hexagonal reverser
restraint.
15. Inspect the pawl and reverser for wear. The reverser should rotate very smoothly with very little
resistance. The corners and transitions should be well defined and not rounded.