Record Power WG200 User guide

1
Original Instruction Manual
WG200 Wet Stone Sharpening System
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
i
Kg
Version 3.1
September 2016
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.

2
Contents
1 Explanation of Symbols
2 General Health and Safety Guidance
3 Additional Health and Safety Guidance for Wet Stone Sharpeners
4 Record Power Guarantee
5 Specifications
6 Contents of the Package
7 Getting to Know Your Machine
8 Assembly
9 Operation
10 Optional Jigs for the WG200 Wet Stone Sharpener
10.1 WG250/A Gouge Jig
10.2 WG250/B Short Tool Jig
10.3 WG250/C Straight Edge Jig
10.4 WG250/D Plane Camber Jig
10.5 WG250/E Scissor Jig
10.6 WG250/F Side Wheel Sharpening Jig
10.7 WG250/G Short Knife Jig
10.8 WG250/H Long Knife Jig
10.9 WG250/I Tool Rest Jig
10.10 WG250/J Axe Jig
10.11 WG250/O Support Arm Extension Kit
10.12 WG250/N Profiled Leather Honing Wheel
11 Maintenance
12 Troubleshooting
13 Electrical Connection and Wiring Diagram
14 Parts Lists and Diagrams
EU Certificate of Conformity

3
The symbols and their meanings shown below
may be used throughout this manual.
Please ensure that you take the appropriate
action wherever the warnings are used.
1. Explanation of Symbols
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
Mandatory Instructions
Warnings
Read and fully understand the instruction
manual before attempting to use
the machine.
Indicates an instruction that requires
particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury
or damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of
heavy items
Indicates a risk of severe personal injury
from airborne objects
Risk of fire
i
Kg
i
Kg
i
Kg
i
Kg

4
2. General Health and Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for
future reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all times.
Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating to
the installation and handling of the machine apply. In addition, ensure that
any vehicles or manual handling equipment used for transportation are of
adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to the
machine, always ensure that it is securely fastened to the machine using
the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the machine
should make contact with the floor surface. If they do not, either re-locate
the machine to a more suitable position or use packing shims between
the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before switching
the machine ‘ON’. There is a risk of severe personal injury or damage to
the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they are
secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between machines
and obstacles that allow safe operation of every machine without
limitation. Consider existing and anticipated machine needs, size of
material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension

5
2. General Health and Safety Guidance
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
• If the work area is to be left unattended, all machinery should be switched
‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach of
children. Do not allow persons unfamiliar with these instructions or with
the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough
to handle combined motor amp loads. Power outlets should be located
near each machine so that power or extension cables are not obstructing
high-traffic areas. Observe local electrical guidelines for proper installation
of new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch is in
the ‘OFF’ position before connecting it to the power supply. This means
the machine will not automatically start up after a power cut or switching
on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended. If the
use of an extension cable is unavoidable, then it should have a minimum
core cross section of 2.5mm² and limited to a maximum length of
3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely affected
if attempts to make the machine perform beyond its limits are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your hand
or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when you
are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If in
any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and operation
of the machine and also details any routine and preventative maintenance
that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect

6
2. General Health and Safety Guidance
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended in
this instruction manual, or recommended by our Company may present a
risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.

7
3. Additional Health and Safety Guidance for
Wet Stone Sharpeners
Safe Operation
• The wet stone sharpener should be level and stable at all times.
• The machine should be placed on a suitable workbench. Depending on
the sharpening application, access will be required to both sides of the
grinder, so it is not practical to fix the machine to the work bench.
• When positioning the machine on the bench, ensure that there are no
objects between the base of the machine and the bench surface and that
all four feet of the machine make contact with the bench.
2. Familiarise yourself with the machine
• Although the wet stone sharpener runs at relatively low speed, there are
still risks present that can lead to accidents. Most accidents with this type
of machine involve trapping of fingers or hands between the exposed
sharpening stone or honing wheel and the body of the machine, or loose
clothing being drawn in to the moving parts. In addition there is the risk
of injury from the sharp edges of the tool.
• The risk of breakage is inherent in every abrasive wheel. The level of risk
is lower with slow speed grinders. Always handle grinding wheels with
extreme care. They are brittle and the slightest impact can cause fractures
within the stone.
• This machine is designed for the sharpening and honing of tools, knives,
chisels, axes etc made of metal. It should not be used for any other
purpose.
• The machine and particularly the sharpening stone should be protected
from frost. If the water retained within the stone freezes it can cause the
stone to crack. If the machine is not to be used for long period, empty the
water trough, remove the sharpening stone and store it in a dry place at
temperatures above 5°C.
3. Before switching the machine ‘ON’
• Select the correct jig or fixture for holding the tool to be sharpened. The
manual details all of the jigs available for the machine and the correct
method of using them.
• Take the time to ensure that the jig is set correctly to achieve the correct
sharpening angle for the application and that the fixings are secure.
• Check that there is sufficient water in the trough to keep the stone wet
whilst sharpening. If the stone is dry, it will soak up approximately 0.5
litres of water in the first few minutes of running.
• Check the condition of the stone. If damaged or cracked replace the stone
immediately.
• Rotate the stone by hand to ensure that it can move freely without
interference from other components.
• Check that the speed control is set to correspond with the diameter of the
sharpening stone mounted on the machine.
4. Whilst sharpening / honing:
• When the machine is first switched ‘ON’, allow it to run for up to a minute
before applying the work piece.
• Regularly check the water level and top up as necessary. It may take
several minutes before the sharpening stone is fully saturated and for the
water level to remain constant.
• Certain sharpening applications may need to be carried out on the side of
the stone. It is safe to use the side of the stone for sharpening providing
that the ‘side jig’ is used for control of the work piece.
• When honing, always have the honing wheel running away from the edge
of the tool. Never attempt to hone towards the edge as the tool will dig in
to the honing wheel and may be thrown from the machine and the honing
wheel damaged.
5. Maintenance
• Regularly check the condition of the surface of the sharpening stone. The
compound of the stone is quite soft and grooves can wear in to the face
of the stone quite easily. Dress the stone regularly as described in the
manual. Do not attempt to apply the dressing tool to the honing wheel.
• If steel is exposed to water for prolonged periods, rust will form. If rust
forms on any of the exposed components of the machine, they should be
cleaned and lubricated to prevent further damaged.
• The dust from abrasive wheels can be an irritant and a hazard to your
health. As the sharpening stone runs at slow speed and in water, the risk
from air borne dust whilst sharpening is minimal. However, waste dust
will collect in the water trough and there is a risk of exposure as the
trough dries out. Always use the machine in a well ventilated area and use
additional respiratory protective equipment when cleaning the machine.
When the machine is dry clean it with a vacuum cleaner to remove waste
material.
6. This machine falls under the scope of the ‘Health and safety at Work etc.
Act 1974’, and the ‘Provision and Use of Work Equipment Regulations
1998’. We recommend that you study and follow
these regulations.
Further guidance can be found in the ‘Safety in the use of abrasive wheels –
publication HSG17’ published by Health and safety Executive and available
from their website www.hse.gov.uk.

8
4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House, 11
Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA and sells
through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date of
purchase the components of qualifying Products (see clauses 1.2.1 to
1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power’s premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee proof
of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss or
damage. This Guarantee is offered as an extra benefit and does not
affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country (details
of the Authorised Distributor for your country can be found in the
manual or at www.recordpower.info).

9
5. Specifications
6. Contents of the Package
Voltage: 230 V
Frequency: 50 Hz
Motor input P1: 0.16 kW
Motor output P2: 0.12 kW
Motor speed: 3800 rpm
Full load current: 0.7 A
Stone size: 200 x 40 mm
Stone bore: 12 mm
Honing wheel size: 180 x 30 mm
Honing wheel bore: 12 mm
Speeds: 120 - 250 rpm / 1.25 - 2.6 M/second
Weight: 8.5 kg
1 WG200 Wet Stone Sharpener
2 WG250/C Straight Edge Jig
3 WG250/K Diamond Trueing Tool
4 WG250/R Stone Grader
5 WG250/T Angle Setting Gauge
6 WG250/U Angle Finder
7 WG250/P Support Arm
8 WG250/S Honing Compound
9 Water trough
123
4
5
6
7
8
9

10
7. Getting to Know Your Machine
1 Speed control knob
2 On / off switch
3 Water trough
4 200 mm (8”) sharpening stone
5 Support arm
6 Torque control knob
7 Support arm micro adjustment collar
8 Carrying handle
9 Leather honing wheel
3
4
5 8 97
6
2 1

11
8. Assembly
The WG200 features 2 sets of brackets for installing the support arm - The
upper brackets as shown in Fig 8.1 and the side brackets as shown in Fig
8.2.
When using the WG250/C Straight Edge Jig and the WG250/K Diamond
Trueing tool, the upper brackets must be used.
Install the support arm to the upper brackets as shown in Fig 8.1.
Install the water trough to the machine as shown in Fig 8.3 (the stone has
been removed only to allow the holes to be seen) by hooking the brass
brackets shown in Fig 8.4 into the lower set of holes on the side of the
machine. The upper holes are to be used when the stone has reduced in size
through wear and it is too small to come into contact with the water in the
trough.
Fig 8.3
Fig 8.2
Side
brackets
Fig 8.4 Brass
brackets
Fig 8.1
Upper
brackets

12
Fig 8.6
Fig 8.5
Fig 8.7
Fig 8.8
8. Assembly
Assembly of the Optional WG250/N Profiled Leather
Honing Wheel
The profiled honing wheel is supplied with a shaft extension and 2 washers
as shown in Fig 8.5.
Remove the knob that holds the honing wheel to the machine as shown in
Fig 8.6.
Fit the shaft extension as shown in Fig 8.7.
Fit the profiled honing wheel to the shaft as shown in Fig 8.8 with a washer
on either side and re-fit the knob.
Apply mineral oil and honing paste before use.

13
9. Operation
All operations described in this manual must be carried out with
sufficient water in the trough to ensure the stone remains wet
during use. This is to ensure no damage to the sharpening stone
or items being sharpened occurs.
Fill the water trough with cold or room temperature water to the level of the
lip as shown in Fig 9.1.
With the speed control knob set at the lowest speed, turn the machine on
using the switch on the front, Fig 9.2.
The speed of rotation can be increased to compensate for the
wear of the stone. Increasing the speed as the stone becomes
smaller will retain the sharpening speed. The speed can also be
increased to sharpen more quickly.
As the wheel turns it will absorb water. Slowly add water to the trough as
the stone absorbs it until the water level remains constant.
Remove the water trough when the machine is not in use. If the
trough is left on, the bottom of the wheel will sit in water and
become unbalanced.
Trueing the Stone
The stone should be trued before use so it is parallel with the support arm as
shown in Fig 9.3. This will ensure accurate results.
If the stone is new it may already appear parallel to the support bar but
it is recommended to carry out the trueing procedure regardless as any
inaccuracies that are not visible to the naked eye will be corrected.
Trueing the stone also ensures that the stone is concentric to its shaft.
Ensure the tip of the tool is secured in place as shown in Fig 9.4 by using a
6 mm hex wrench to tighten the securing screw.
Mount the support arm in the upper position.
Place the guide bar on the support arm with the trueing bar beneath it as
shown in Fig 9.5. The guide bar must be facing towards the front of the
machine and the tip of the tool facing towards the rear of the machine as
shown.
Fig 9.3
Support arm
Stone
Fig 9.1
Water
fill level
Fig 9.4 Securing
screw
Fig 9.2
On / off
switch
Speed
control
knob
Fig 9.5 Rear of WG200
Guide
bar
Trueing
bar

14
9. Operation
Fig 9.7
Fig 9.8
Fig 9.9
Fig 9.10
To position the support arm, loosen the upper bracket locking knobs,
Fig 9.6, move the arm into position and re-tighten the knobs. The micro
adjustment collar can be used if necessary for fine adjustment.
For best results position the guide bar so that when the trueing bar is in
contact with it the tip of the tool is parallel to the stone’s surface as shown
in Fig 9.7.
Position the tip of the tool to lightly touch the stone. Lift the tip from the
stone and turn the machine on. Raise the trueing bar to touch the guide bar
as shown in Fig 9.7 and slowly move the tip from left to right across the full
width of the stone until the tip is in continuous contact, Fig 9.8.
If the stone is being trued after a period of use, then position the tip to touch
the highest point of the stone as shown in Fig 9.9.
If the tip is intermittently in contact with the stone after carrying out the
above procedure, lower the tip slightly and repeat until continuous contact
is achieved.
The stone must also be trued to be concentric to its shaft. To achieve
this, true the stone until the tip of the tool touches across the stone’s full
circumference as well as its full width.
As the trueing tool is used the tip will wear. To ensure even wear across its
surface it can be rotated by loosening the securing screw as shown in Fig
9.4 with a 6 mm hex wrench, repositioning the tip and re-tightening the
screw.
Dressing the Stone
The stone’s surface must be dressed for use after it has been trued.
Use the WG250/R Stone Grader to apply either a coarse or fine surface to
the stone as shown in Fig 9.10, by applying it for approximately 30 seconds
with reasonable force to the stone as it rotates.
The darker side of the stone gives a coarse finish for quickly grinding
material away from the tool, ideal for reshaping tool profiles.
The lighter side gives a fine finish, suitable for achieving a razor sharp edge
to existing tool profiles.
The stone grader can also be used to rejuvenate the stone’s surface if it
becomes glazed from use.
Fig 9.6 Locking
knobs
Micro
adjustment
collar

15
Finding the Existing Angle of the Tool to be Sharpened
Use the angle finder as shown in Fig 9.11 to find the angle of the edge to
be sharpened. The angle shown is 25º.
Setting the Angle Setting Gauge
Loosen the diameter and pointer knobs, Fig 9.12. Slide the white scale until
the indicators align with the correct diameter of the stone. When new the
stone is 200 mm (8”) in diameter. The indicator on the left points to metric
and the right points to imperial measurements. Tighten the diameter knob
then adjust the pointer to align with the desired angle to sharpen the tool at.
Sharpening a Plane Blade using the Straight Edge Jig
The straight edge jig can be used to sharpen a variety of
different tools. The plane blade here is shown as an example.
Loosen the two locking knobs, Fig 9.13, and place the plane blade into the
jig with the surface to be sharpened pointing downwards as shown in Fig
9.14.
Align the side of the blade with the registration tabs on the jig as shown in
Fig 9.13. This will ensure the edge to be sharpened is at 90º to the stone.
Re-tighten the locking knobs.
Mount the support arm in the upper position and place the jig on the
support arm, Fig 9.14.
Place the angle setting gauge on the stone as shown in Fig 9.14 then adjust
the position of the support arm until the rear face of the blade is aligned
with the flat area at the bottom of the pointer as shown.
Turn the machine on and slowly move the tool surface across the stone as
shown in Fig 9.15 until the required sharpness is achieved.
9. Operation
Fig 9.11
250
200
10”9”
8”
7”
6”
15
20
25
30
35
40
45
50
55
60
65
70
75
15
20
25
30
35
40
45
50
55
60
65
70
75
Fig 9.12
Diameter
knob
Angle
scale
Stone
diameter
indicator
Pointer
knob
Fig 9.13
Locking
knobs
Registration
tabs
Fig 9.15
Fig 9.14

16
Adjusting the Torque
The torque of the friction drive can be increased if required to cope with
greater application of pressure during sharpening, see Fig 9.16.
Honing the Tool
After sharpening the tool on the stone it can be honed if required to increase
its sharpness.
Before the first use of the honing wheel mineral oil should be applied to
the leather surface, Fig 9.17. The mineral oil is available as part of the
WG250/X Maintenance Kit. If the maintenance kit is not available then an
alternative mineral oil can be used. The oil will stop the honing paste from
soaking deep into the leather.
Do not apply lubricating oil to the honing wheel.
Carefully apply honing paste to the wheel using a clean rag or sponge as
shown in Fig 9.18 until even coverage is achieved.
Place the support arm in the side position as shown in Fig 9.19.
Mark the edge to be honed with a black marker pen as shown in Fig 9.20.
9. Operation
Fig 9.16
Fig 9.17
Fig 9.18
Fig 9.19
Fig 9.20

17
9. Operation
Place the straight edge jig onto the support arm and position it so that the
tool edge is parallel with the honing wheel as shown in Fig 9.21. Turn the
wheel by hand as shown in Fig 9.22. If the black ink is removed evenly
across the tool’s edge then the angle is correct.
Turn the machine on and apply the tool to the honing wheel until the
required finish is achieved.
Always hone any tool with the wheel moving away from it. If the
wheel is moving towards the tool the leather may be damaged.
In the Event of a Blockage or if the Machine Stalls
If the machine stalls due to the work piece or other foreign body becoming
trapped, switch the machine of immediately by pressing the red button on
the switch marked ‘O’.
Locate and rectify the source of the blockage. If the work piece has become
trapped between the sharpening stone and the jig, the surface of the stone
may become damaged. It may be necessary to dress or true the stone before
attempting to use the stone again.
Check that the sharpening stone can be turned freely by hand before
attempting to re-start the machine. Re-start the machine by pressing the
green button on the switch marked ‘I’.
In the Event of a Power Failure
In the event of a power failure, first switch the machine off by pressing the
red button marked ‘O’ on the switch.
Locate and rectify the source of the failure. If the fault is within the power
circuit of the workshop, there may be an underlying cause (circuit overload
etc.) that should be investigated by a qualified electrician before attempting
to restore the power source.
Once the power is restored, re-start the machine by pressing the button
marked ‘I’ on the switch.
Fig 9.22
Fig 9.21

18
10. Optional Jigs for the WG200 Wet Stone Sharpener
To complement the WG200 Wet stone Sharpener Record Power offers an
extensive range of jigs to allow the sharpening of a wide range of tools.
For further information on the Record Power jig range or to purchase please
contact your local retailer or visit the Record Power website.
WG250/B Short Tool JigWG250/A Gouge Jig WG250/C Straight Edge Jig
WG250/D Plane Camber Jig WG250/E Scissor Jig WG250/F Side Wheel Sharpening Jig
WG250/G Short Knife Jig WG250/H Long Knife Jig WG250/I Tool Rest Jig
WG250/J Axe Jig WG250/N Profiled Leather Honing WheelWG250/O Support Arm Extension Kit

19
10.1 WG250/A Gouge Jig
Use to sharpen:
• Bowl gouges
• Spindle gouges
• V-tools
The gouge jig attaches to the support arm of the wet stone sharpener.
A Knob screw
B Tool holder
C Shaft
D Support arm mount
E Elbow joint
Using the Gouge Jig
Mount the tool in the tool holder with the required length of blade
protruding to allow enough clearance between the jig and stone when in
use. The protrusion varies depending on the tool being sharpened and a
good rule of thumb is at least 50 mm (2”) is sufficient for many tools. See
Fig 10.1.1.
Adjust the angle of the shaft relative to the tool holder using the hex head
socket screw located in the elbow joint. For shorter side bevels, such as
those found on bowl gouges, lock the shaft in the uppermost position and
for longer bevels, as on spindle gouges, lock the shaft in lower positions.
See Fig 10.1.2.
Please note this should be done before setting the position of
the tool to the correct bevel angle as any adjustments of the
shaft after this will change the bevel angle that will be applied
to the stone.
Place the support arm in the side position.
Secure the support arm mount to the support arm and align it centrally to
the cutting face of the sharpening wheel. See Fig 10.1.3.
With the tool secured in the tool holder, place the shaft in the recess of the
support arm mount as shown in Fig 10.1.4.
A
CB
E
D
Fig 10.1.1
Fig 10.1.3
Fig 10.1.4
Fig 10.1.2
Bevel
angle
i
Kg

20
10.1 WG250/A Gouge Jig
10.2. WG250/B Short Tool Jig
The Short Tool Jig rests on the support arm of the wet stone sharpener.
A Knob screw
B Tool holder
Using the Short Tool Jig
Fit the support arm in the side position.
Slide the tool into the tool holder B and lock in place with knob screw A.
A combination of the support arm position and the position of the tool in the
jig can be used to set the correct sharpening angle.
Hold the jig against the support arm as shown in Fig 10.2.1.
For most carving tools and other thin edge tools it is advisable to grind away
from the edge of the tool for increased control.
Apply the tool to the stone as shown in Fig 10.2.1 and rotate the jig to
sharpen the tool’s edge.
Use to sharpen:
• Small carving tools
• Small gouges
• V-tools
Fig 10.1.5
Fig 10.1.6
Fig 10.2.1
Carefully apply the tool to the wheel, see Fig 10.1.5, ensuring contact is
kept whilst pivoting the shaft to sharpen all the way round the edge. See Fig
10.1.6.
A
B