Record Power BM16 User manual

BM16
Sliding Table Morticer
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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Version 3.4
November 2022
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
Original Instructions
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Contents
1.1 Explanation of Symbols
1.2 General Health & Safety Guidance
2Health & Safety Guidance for Morticing Machines
3Record Power Guarantee
4Specifications
5Getting to Know your Machine
6Contents of the Package
7a Assembly - General
7b Assembly - Chisel and Bit
8Setting up the Machine
9a Maintenance - General
9b Maintenance - Chisel and Bit
10 Trouble Shooting
11 Dust Extraction
12 Parts List and Diagram
EC Declaration of Conformity
UKCA Declaration of Conformity
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THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
1.1 Explanation of Symbols
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Mandatory Instructions
Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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1.2 General Health & Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for future
reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all times.
Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area
in which the machine is to be used is capable of supporting
the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the machine
should make contact with the floor surface. If they do not, either re-locate
the machine to a more suitable position or use packing shims between
the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they are
secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes an
unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between machines
and obstacles that allow safe operation of every machine without
limitation. Consider existing and anticipated machine needs, size of
material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
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1.2 General Health & Safety Guidance
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach of
children. Do not allow persons unfamiliar with these instructions or with
the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough to
handle combined motor amp loads. Power outlets should be located near
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of
new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch is in
the ‘OFF’ position before connecting it to the power supply. This means
the machine will not automatically start up after a power cut or switching
on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have a
minimum core cross section of 2.5 mm² and limited to a maximum length
of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits are
made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your hand
or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If in
any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
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1.2 General Health & Safety Guidance
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.
Safe Operation
1. The morticer should be level and stable at all times
2. Familiarise yourself with the machine
• Machining operations using morticing machines have a history of serious
accidents. Most result from trapping of hands or fingers between the
chisel and the work piece or within the moving parts of the machine.
Other minor accidents occur whilst setting, cleaning, adjusting or
maintaining the machine.
• The machine is designed for morticing in hard and soft woods. It is not
designed for use with any other material.
• Do not mount other tooling such as reamers, milling cutters, wire wheels
or buffing wheels into the chuck.
3. Before switching the machine ‘ON’
• Check that the chisel and bit are correctly installed and adjusted as
detailed in the manual.
• Ensure that the work piece is securely held by the work clamp.
• Make sure there are no nails, screws or foreign objects in the part of the
work piece to be machined.
4. Whilst machining
• Do not try to machine the full depth of the mortice in one pass. It is safer
and will produce a better finished result if several passes are used.
• If re-positioning of the work piece within the work clamp is required
during machining, switch the machine ‘OFF’ and wait for the motor to
completely stop before making any adjustments.
• If you notice an increase in the noise level it is likely that either the
chisel or the bit has moved within its mounting, causing greater contact
between the two. If this happens, switch the machine ‘OFF’ and allow the
chisel and bit to cool before attempting to make any adjustments.
• Do not place hands within 300 mm of the chisel and bit.
• Do not attempt to perform any machining operation when holding the
work piece by hand.
5. This machine falls under the scope of the ‘Health & Safety at Work etc. Act
1974’, and the ‘Provision & Use of Work Equipment Regulations 1998’. In
addition the elimination or control of risks from wood dust is included in
the above regulations and the ‘Control of Substances Hazardous to Health
(COSHH) Regulations 2002’. We recommend that you study and follow
these regulations.
Further guidance is available from The Health & Safety Executive and their
website www.hse.gov.uk.
2. Additional Health & Safety for Morticing Machines
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3. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House,
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA and
sells through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region who
will generally sell through a network of Authorised Dealers. Details of Autho-
rised Distributors for specific countries can be found in the Product manual
or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date of
purchase the components of qualifying Products (see clauses 1.2.1 to
1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or Au-
thorised Dealer will repair or replace free of charge any parts which
are proved to be faulty in accordance with paragraphs 1.1 above
provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or Au-
thorised Dealer, you return the Product, at your own cost, to Record
Power’s premises or other approved premises such as those of the
Authorised Distributor or supplying Authorised Dealer, for the exami-
nation to take place;
1.2.4 the fault in question is not caused by industrial use, accidental dam-
age, fair wear and tear, wilful damage, neglect, incorrect electrical
connection, abnormal working conditions, failure to follow our
instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a previ-
ous owner;
1.2.8 the Product has been purchased by you as the guarantee is not trans-
ferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee proof
of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who sup-
plied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use.You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss or
damage. This Guarantee is offered as an extra benefit and does not
affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country (details
of the Authorised Distributor for your country can be found in the
manual or at www.recordpower.info).
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Table Size: 180 x 157mm
Table Height: 125mm
Maximum Drill Depth: 70mm
Maximum Workpiece Height: 120mm
Maximum Workpiece Depth: 125mm
Table Movement Side to Side: 160mm
Table Movement Front to Back: 60mm
Spindle Speed: 1400rpm
Chisel Capacity: 6 - 16mm
Chisel Shank: 13/16”
Maximum Chisel Stroke: 130mm
Distance from Fence to Centre of Chisel: 70mm
Chuck Capacity: 13mm
Motor: 1/2hp
Frequency: 50hz
Sound power level: < 85 dBA
Sound pressure level: < 85 dBA
4. Specifications
5. Getting to Know Your Machine
Operating
Handle
Table Control Mechanism
Table Distance Stop
Depth Stop
Switch
Motor
Gas Strut
Table Clamp
Cross feed Control Knob
Distance
Stop Rod
Rise Stop
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6. Contents of the Package
1 - Operating Handle
2 - Socket Head Cap Screw
3 - Table Control Lever
4 - Stops x2
5 - Chuck Key
6 - Distance Stop Rods x2
7 - BM16 Morticer
2
3
1
4
5
6
7
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7a. Assembly - General
1) Remove the morticer from the shipping carton.
2) Place the machine onto a suitable surface, at a height that will enable
you to work comfortably and to ensure that there is adequate room on
either side for the size of timber you plan to use. when in position, bolt the
morticer down.
3) Locate the operating lever and the grip sleeve, fit the sleeve over the end
of the lever. (If it is difficult to slide on, try lubricating with a small amount
of washing up liquid. Locate the M8 caphead screw, then introduce the
operating lever through the rack and pinion assembly, then secure the
lever in place using the M8 caphead screw. (See Pic 1)
4) Locate table control lever and screw into the table control mechanism
(See Pic 2)
5) Take a distance stop rod and place in the hole on the side of the morticer
base and secure with the grub screw as shown (See Pic 3)
Do not over tighten.
6) Attach a stop to the rod as shown. (See Pic 3)
7) Repeat the above steps to fit the remaining rod and stop to the opposite
side of the machine.
Pic 1
Operating Lever
Pic 2
Pic 3
Socket Head Cap
Screws
Rack and Pinion
Assembly
Transverse Table Control Lever
Table Control Mechanism
Distance Stop Rod
Grub Screw
Stop
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1) Introduce the chisel into the adaptor collar, (Pic 4) press the auger up into
the chuck.
2) Tighten the chuck and withdraw the chuck key. Gently pinch the chisel in
place by finger tightening the clamping bolt. (See Pic 5)
Please Note
Various morticing machines require various bit shank lengths. A new bit has a
shank of universal length which will be longer than needed. The shank of the
bit is unhardened so it can be simply cut to length using a hacksaw.
Carefully determine the necessary length, ensuring there is sufficient shank
length to securely fix it into your machine chuck when set up with the correct
clearance between chisel mouth and nose bit.
The correct setting of chisels and bits is vital for successful mortice cutting
and long tool life.
Place the chisel into its socket in the chisel holder then put a coin about
1/16” (1.5mm) thick between the chisel shoulder and the chisel holder face
to prevent the chisel being pushed fully home (see Pic 6) and tighten the
chisel securing screw.
Put the bit into the drill chuck. Push it as far as possible into the chisel and
secure the bit in the chuck. Loosen the chisel securing screw, remove the coin
then push the chisel fully home in the chisel holder socket. Re-tighten the
chisel securing screw.
This setting will allow sufficient clearance for the bit to run smoothly in the
chisel and cut just ahead of the chisel. This set up allows the chips to pass
inside the chisel body and exit through the slot in the chisel side. Position the
chisel so that the chips are emptied into a previously cut part of the mortice
(see Pic 6) .
Ensure the correct clearance between the chisel and bit is always maintained.
Ensure the chisel and bit are securely held in the chisel holder and chuck.
If the bit is not tightly secured it may move up into the mouth of the chisel
during use. The side lips of the bit will rub against the chisel, the wood chips
will not be able to pass up the inside of the chisel and out through the side
slot. This will eventually cause the chisel to break.
It is recommended that for best results only Record Power chisels and bits
should be used in this machine.
WARNING: Ensure chuck key is removed from chuck before switching ‘ON’
machine. Failure to do so could result in ejection of chuck key leading to
personal injury of the operator.
Pic 4
Pic 5
7b. Assembly - Chisel and Bit Clamping
Bolt
Hollow Chisel
Pic 6
Chuck Key
Chisel and Bit
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8. Setting Up the Machine
General Notes
The mortise will generate a lot of ‘grip’ on the chisel, especially the first cut,
or if the timber is a little green. Make sure you use the table clamp assembly
to help control the timber during the raise operation of the morticer.
Setting the chisel Square
When the chisel is tightened in the machine it must normally be square to
the back fence (Pic 7). The easiest way to achieve this is to bring the head
box down to bring the chisel as close to the table as possible, set a square
against the back fence and set the side of the chisel against the square and
clamp tight. (Remember to have the chip ejection slot in the chisel to the side
from which you will cut the mortice).
Quick Setting of the Mortice Depth
Put a mark on an easily accessible end of the workpiece to be mortised,
at the depth you require. Pull the head box down, and put the end of the
timber against the chisel, position the head box so that the chisel points or
the auger point are at the depth required (Pic 8), raise the depth stop collar
to the underside of the head box and tighten gently. Recheck the depth of
the chisel point, if it is satisfactory tighten securely, if not it can be gently
‘nudged’ down the column with the head box, then tighten. Reposition the
operating handle to give the most comfortable position and purchase on the
lever, over the full distance of the movement you have just set.
Head box Rise Adjustment
Coupled with the depth stop on the same assembly is the head box rise
limiter. This limits the rise of the head box / chisel to a convenient distance
above the work by the use of a locking collar positioned above the stop
finger on the side of the head box (Pic 9). The travel of this assembly is then
restricted to your chosen setting rather than having to return it to the top
of the slide each time.
Pic 7
Table
Work Clamp
Pic 8
Pic 9
Head Box Rise Limiter
Chisel
Chisel
Stop Finger Locking
Collar
Workpiece
Locking
Collar
Depth into
Workpiece
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13
9a. Maintenance - General
There is very little maintenance required on your morticer.
Keep it clean
- Make sure the rack and pinion gears do not become clogged with
chips/sawdust also keep well lubricated to prevent wear on the gears.
(See Pic 10)
- Lightly spray oil on all exposed metal surfaces if the machine is going to
stand idle for any length of time. Keep the chisels and augers sharp.
Once a month
- Blow/suck the motor to remove any debris that might have lodged in the
fan cover.
- Oil the chuck and exercise it over its full range to ensure the oil coats all
moving parts. (See Pic 11)
4
Pic 10
Keep well oiled
Table
Rack and pinion gear
4
Pic 11
Keep well oiled
Keep well oiled
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14
9b. Maintenance - Chisel and Bit
Chisel Abrasion
Look downward into the hollow of the chisel, check to see whether any of
the bevelled areas inside the chisel (where hollow becomes circular) have
dulled or any of the square corners have become round (Pic 10). The angles
of the corners should be filed to regain the original shape.
When abrasion occurs to the extent of making the thickness of the entire
chisel bit tip noticeably thin, the chisel bit will be liable to break in opera-
tion. When you see excessive abrasion, it is advisable to replace the chisel
with a new one.
To sharpen the chisel, a special chisel sharpening tool is required (Pic 11).
Part numbers for ordering these tools
R539 Set 1 (suitable for 1/4" - 9/16")
R539 Set 2 (suitable for 5/8" - 1")
There are two types of chisel sharpening tool available. One has a fixed pilot
which fits exactly into the chisel bore (each separate chisel must have a coun-
tersink with a pilot to suit each size). The other has interchangeable pilots
which are held in place by a socket screw and locked with an Allen key.
The use of this tool ensures that all four cutting edges will be evenly sharp-
ened and maintained in the correct shape and bevel.
1. Place the chisel carefully in a vice.
2. Fit the tool into a brace. Several turns of the tool will produce a fine cut-
ting edge. The inside corners of the chisel must be finished with a fine file.
Never grind a chisel. Never sharpen it on the outside. Always protect it from
possible damage.
Sharpening The Chisel And Bit
A well sharpened bit will cut fine broken chips which pass easily and quickly
through the twist and are ejected through the slot in the chisel side.
1. To sharpen the spur (Pic 12) use a small square or flat smooth file and
sharpen the inside only (Pic 13).
Never sharpen or stone the bit on the outside or attempt to grind it. If any
doubts exist at to the suitability of the bit after prolonged use and repeated
sharpening. Discard it and purchase a new one.The chisel is the more expen-
sive component and a bad bit will impose great strain on the chisel.
Pic 11
Pic 12
Pic 10
Square Corners
Bevelled Areas
Interchangeable Pilots
Pic 13
Spur
File
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15
Should you have any difficulty arise during operation, check the power cord
and connection. If the problem does not appear to be related to the power
supply, the following table may help to identify it.
IMPORTANT
Disconnect the machine from the power supply before servicing
the machine.
Symptom Possible Causes Solutions
Morticer will not start 1. Fuse blown or circuit breaker tripped. 1. Replace fuse or reset circuit breaker.
2. Cord damaged. 2. Have cord replaced by an Authorised Service
Centre or Service Station.
Overload kicks out
frequently
1. Extension cord too light or too long. 1. Replace with adequate size cord.
2. Chisel and bit in poor condition (dull or
broken).
2. Clean or replace the chisel and bit.
3. Stock is too wet. 3. Dry stock for cutting.
Bit does not come up to
speed
1. Extension cord too light or too long. 1. Replace with adequate size cord.
2. Low current. 2. Contact your electrician.
3. Motor not wired for correct voltage. 3. Refer to motor name plate for correct wiring.
Morticer makes unsatis-
factory cuts
1. Dull hollow square chisel and bit. 1. Sharpen or replace the chisel and bit.
2. Gum or pitch on the chisel and bit. 2. Remove the chisel and bit and clean with turpen-
tine and steel wool.
3. Gum or pitch on the worktable or fence
causing un-square cutting.
3. Clean the worktable and fence with turpentine.
4. The chisel and bit was not correctly set. 4. Make sure the entire assembly is correctly held
with proper clearance of 2mm-5mm.
The work burns 1. Dull chisel and bit.
2. The bit has worn out or is-broken.
1. Sharpen or replace the chisel and bit.
2. Replace the worn bit with a new one.
The bit is down drilling 1. The bit is worn out or broken. 1. Replace the worn bit with a new one.
2. The bit is not sharp enough. 2. Sharpen the bit.
3. The drill chuck has been loosened to clamp
the drill bit.
3. Tighten the drill chuck with the key provided.
The machine vibrates
excessively
1. Damaged chisel bit. 1. Replace the damaged bit with a new one.
2. Stand on uneven floor. 2. Reposition on flat level surface. Fasten to floor if
possible.
10. Trouble Shooting
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11. Dust Extraction
35
16. Dust Extraction
The Importance of Dust Extraction
Suitable dust extraction is essential to avoid the possibility of serious health
problems related to wood dust. It is also necessary in order to ensure the
waste producing machine performs safely and effectively. Some woods are
extremely toxic and in addition to suitable dust extraction machines it is
recommended that PPE such as respirators are also used.
Record Power Dust Extraction Machines
Below is a summary of the Record Power range. Please visit your local
stockist or go online for full details.
CGV286 CamVac Series Compact Extractor
36 litre capacity, 1 kW single or twin motor, 0.5 micron filtration. Includes
hose.
CGV286-3-WALL CamVac Series Wall Mounted Extractor
150 litre capacity, twin motor, 0.5 micron filtration. Includes hose.
Bandsaws Table Saws Lathes
Planer
Thicknessers
Sanding
Machines
Dust
Extraction
Systems
Airborne
Dust
Collection
CGV336 CamVac Series Medium Extractor
55 litre capacity, 1 kW single or twin motor, 0.5 micron filtration. Includes
hose.
CGV386 CamVac Series Large Extractor
90 litre capacity, 1 kW twin or triple motor, 0.5 micron filtration. Includes
hose.
CGV486 CamVac Series Heavy Duty Extractor
200 litre capacity, 1 kW triple motor, 0.5 micron filtration. Includes hose.
DX1000 Fine Filter 45 Litre Extractor
45 litre capacity, 1 kW motor, 0.5 micron filtration. Includes hose. Includes
hose.
AC400 2 Stage Air filter with Remote, 3 speeds and Time Delay
Collects airborne dust, 1 micron filtration.
DX1000
CGV286
CGV286-3-WALL
CGV336
CGV386
CGV486
AC400
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12. Parts List and Diagram
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12. Parts List and Diagram
1 Handle 1
2 Motor 1
3 Switch Box 1
4 Screw 1
5 Gear Shift 1
6 Screw 1
7 Screw 1
8 Handle 1
9 Setting Collar 1
10 Guide Column 1
11 Screw 2
12 Localizer 1
13 Screw 2
14 Cover 2
15 Gear Casing 1
16 Handle 1
17 Washer 4
18 Setting Collar 1
19 Bolt 4
21 Chisel 1
22 Screw 1
23 Nut 1
24 Drift 1
25 Base 1
26 Screw 2
27 Knob 1
28 Gear 1
29 Gear Shaft 1
30 Handle 1
31 Screw 1
32 Screw 1
33 Knob 1
34 Screw 1
35 Lead Screw 1
36 Screw 1
37 Connecting Bend 1
38 Knob 1
39 Lead Screw 1
40 Screw 1
41 Lead Nut 1
42 Table 1
43 Clamp Plate 1
44 Screw 2
45 Spring Washer 2
46 Washer 2
47 Screw 1
48 Nut 2
49 Screw 1
50 Screw 1
51 Rack 1
52 Sliding Plate 1
53 Washer 3
54 Screw 3
55 Drift 4
56 Screw 4
57 Gas Spring 1
58 Screw 1
59 Washer 4
60 Gear 1
61 Bolt 4
62 Screw 1
63 Drift 1
64 Screw 3
65 Washer 3
66 Chuck 1
67 Switch 1
68 Column 1
69 Rack 1
70 Screw 6
71 Screw 2
72 Power Cord 1
73 Screw 4
74 Handle 2
75 Chisel Bushing 2
76 Shaft 2
77 Knob 1
78 Shaft 1
NO. Description Quantity NO. Description Quantity
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EC Declaration of Conformity
Cert No: EC / BM16 / 3
Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA, United Kingdom
declares that the machinery described:
1. Type: Morticer
2. Model No: BM16
3. Serial No: 20200723
Will conform with the following standards:
MACHINERY DIRECTIVE: 2006/42/EC
ADDITIONAL USED EC DIRECTIVES: EMC Directive 2014/30/EU
USED HARMONIZED STANDARDS: EN 61029-1:2009+A11
and complies with the relevant essential health and safety requirements and conforms to
the machinery example for which the EC Type-Examination certificate numbers
AM 50476859 0001 and AE 50464174 0001
have been issued at:
TÜV Rheinland LGA Products GmbH, Tilystraße 2, 90431 Nürnberg, Germany
Signed..........................................................Dated: 06/05/2021 – Chesterfield / U.K.
Andrew Greensted
Managing Director
Technical file held by Andrew Greensted, Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA,
United Kingdom
Record Power B.V., Verlengde Poolseweg 16, 4818 CL BREDA, Netherlands, Tel: [phone]
EC REP
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20
UKCA Declaration of Conformity
Cert No: UKCA / BM16 / 2
Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA, United Kingdom
declares that the machinery described:
1. Type: Morticer
2. Model No: BM16
3. Serial No: Engineering sample
Will conform with the following standards:
TEST STANDARDS: EN ISO 12100:2010
EN 62841-1:2015
and complies with the relevant essential health and safety requirements and conforms to
the machinery example for which the UKCA Type-Examination certificate number CN22PE4I 001
has been issued at:
TUV Rheinland UK Ltd., Friars Gate (Third Floor), 1011 Stratford Road, Shirley, Solihull, B90 4BN
Signed..........................................................Dated: 29/09/2022 – Chesterfield / U.K.
Andrew Greensted
Managing Director
Technical file held by Andrew Greensted, Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA,
United Kingdom
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