Redexim Carrier Installation and operating instructions

User Manual and Parts
Book
Carrier
Serial number:
Translation of the original User Manual
Kwekerijweg 8
3709JA Zeist
The Netherlands
T: (31)306933227
F: (31)306933228
E: [email protected]
www.redexim.com
ATTENTION:
IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY
PRIOR TO USING THE CARRIER IN ORDER TO USE THE MACHINE SAFELY AND TO
OBTAIN THE BEST RESULTS.
1703 English 951.120.200

2
FOREWORD
Congratulations on your Carrier purchase! For safe and long-lasting operation of the Carrier,
it is necessary to read and to understand this user manual.
It is impossible to work safely with this machine without complete knowledge of its contents.
The Carrier is NOT a machine that cultivates the soil independently. It is the user’s
responsibility to use the correct combination with this machine. The user must also check the
Carrier/Processing Machine combination on safety aspects such as noise level, user
instructions and risk analysis. The Carrier can be combined with the Verti-Drain 1513. The
manual of this machine is supplied with the Carrier / Verti-Drain combination. It is necessary
to read and to understand this manual as well before using the Carrier / Verti-Drain
combination. For other processing machines combined with the Carrier, it is necessary to
read and to understand the manuals as well before using the combination. Read the relevant
manuals of other machines that will be used.
The following pages deal initially with the general safety instructions. Every user should know
these safety instructions and apply them. At the end of this page, a registration card is
inserted. This registration card should be returned to enable us to deal with potential future
claims.
This user manual lists many instructions that are numbered in sequence. You should follow
this sequence.
A is an indication of a safety instruction. A means a tip and/or note.
All information and technical specifications provided at the moment that this document is
published are the most recent ones. Design specifications may be changed without prior
notice.
This document is a translation of the original operating instructions.
Upon request, the original operating instructions are available in Dutch.
WARRANTY CONDITIONS
AT THE TIME OF DELIVERY THE CARRIER IS GUARANTEED AGAINST MATERIAL
DEFECTS.
THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE
DATE.
CARRIER WARRANTIES ARE SUBJECT TO THE ‘GENERAL CONDITIONS FOR SUPPLY
OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188’ THAT ARE PUBLISHED
UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR
EUROPE.
REGISTRATION CARD
For your own information, fill in the table below:
Serial number of the machine
Dealer name
Date of purchase
Remarks

3
! SAFETY INSTRUCTIONS !
Figure 1
The Carrier is designed for safe use. This can only be
achieved if you completely follow the safety
instructions described in this manual.
Read and understand (Figure 1) the manual before you
start using the Carrier.
If the machine is not used as described in this manual,
this can result in injuries and/or damage to the Carrier.
1. The user must be an expert in using the machine. The machine/combination
should be professionally adjusted for cultivating the subsoil.
The manufacturer will not accept any liability for unprofessional use and its resulting
damage. All risks occurring with this are entirely at the expense of the user.
Following the use, maintenance and repair instructions prescribed by the
manufacturer is also considered professional use of this machine.
Inspect the area to be treated before using the Carrier.
Remove loose obstacles and avoid irregularities.
2. The Carrier is manufactured according to the latest technical understanding
and is safe to use.
When unskilled people use, maintain or repair the machine, this could result in
injuries to the user and to third parties. This must be avoided!
Always use the Carrier in combination with soil-cultivating machines that are suitable
for this work. See the technical data or ask your dealer about the possibilities.
3. All persons assigned to operate, maintain and repair the Carrier by the owner
must completely read and understand the operation manual and in particular
the chapter of Safety Instructions.
The user is responsible for a Carrier / Processing Machine combination. This
entire combination must be tested for noise, safety, risk and user friendliness. User
instructions should also be drafted.
4. The user is obliged to check the Carrier for visible damage and defects
before using the Carrier.
Modifications to the Carrier (including its operations) that have a negative impact on
safety must be rectified immediately.
For safety reasons it is in principle not permitted to make changes or adjustments to
the Carrier (except those approved by the manufacturer).
If modifications to the Carrier have been made, then the current CE marking is
cancelled. The person that has made these modifications has to apply for a new CE
marking himself.
Check the Carrier for loose bolts, nuts and components before every operation.
If present, check the hydraulic pipelines regularly and replace these when the
hydraulic pipelines are damaged or appear old. The pipelines that are replaced
should comply with the technical requirements of the manufacturer.
If a hydraulic installation is present, you should always make it pressure-free before
working on this installation.
NEVER use the Carrier in the absence of safety stickers.
NEVER crawl under the Carrier!

4
NEVER check the processing machine while the Carrier’s engine is running.
When carrying out maintenance, adjustments and repairs, it is necessary to block the
Carrier in order to prevent it from sinking away, driving off and/or sliding off.
Always switch off the motor and take the key out of the ignition in carrying out
maintenance, adjustments and repairs (Figure 2).
Figure 3
Use only original Carrier parts for maintenance or repairs because of the safety of the
machine and of the user.
Only authorised technical personnel may carry out repairs to the Carrier.
Keep a record of the repair activities.
5. The general applicable health & safety (Dutch: ARBO) regulations must also
be followed in addition to the instructions in this user manual.
Relevant traffic regulations also apply in case of using public roads.
Transporting persons is not permitted!
Do not use the Carrier in the dark, in heavy rain/storm or on slopes with an angle
larger than 20 degrees.
6. All persons that are going to operate the Carrier must be familiar with all the
functions and control elements of the Carrier before starting any work
activities.
Attach the processing machine to the Carrier according to the instructions.
(Danger of injuries!)
Check whether you have a clear field of vision – both close by and far away – before
you depart.
Safety stickers (Figure 2, 3, 4, 5 and 6) with an identical meaning are attached to both sides
(Figure 5) of the Carrier, to the steering bar and near the exhaust.
These safety stickers must always be clearly visible and legible and must be replaced
if they have become damaged.

5
Figure 3
Figure 4
Figure 5
Figure 6
During operation, NO persons are allowed within the danger zone of the Carrier,
because there is danger of physical injuries caused by moving components. (Figure 3)
Keep a distance of minimum 4 metres! (Figure 4)
Wear certified noise protection while using the machine! (Figure 5)
Attention, hot surface! (Figure 6)
Pay attention to the permitted lifting capacity of the towing vehicle.
Dress appropriately. Wear sturdy shoes with steel toecaps, long trousers and tie up
long hair. Do not wear loose clothing.
Use the proper personal protection gear according to the applicable health & safety
(Dutch acronym: ARBO) and safety regulations.
911.280.402
900.280.402
900.280.406
911.340.410
Figure 7
7. Location of the safety stickers (Figure 7).

6
EU DECLARATION
We Redexim BV
Utrechtseweg 127
3702 AC Zeist, Netherlands
declare entirely under our own responsibility that the product
CARRIER WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND
INDICATED IN THIS MANUAL
to which this declaration refers, complies with stipulation of the 2006/42/EC machine
directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-
EN-ISO 13857 : 2008
Zeist, 04.04.12
A.C. Bos
Manager Operations & Logistics
Redexim Holland

7
TABLE OF CONTENTS
WARRANTY CONDITIONS.....................................................................................................2
REGISTRATION CARD...........................................................................................................2
! SAFETY INSTRUCTIONS !...................................................................................................3
EU DECLARATION.................................................................................................................6
1.0TECHNICAL DATA......................................................................................................8
2.0GENERAL DESCRIPTION ..........................................................................................8
3.0FIRST INSTALLATION – TAKING THE MACHINE OFF THE PALLET.....................9
4.0OPERATING THE CARRIER.....................................................................................10
5.0ATTACHING A MACHINE TO THE CARRIER .........................................................13
5.1VERTI-DRAIN 1513 ATTACHING .............................................................................14
5.2BALLASTING WHEELS............................................................................................14
6.0TRANSPORTING THE CARRIER .............................................................................15
7.0THE WORKING SPEED ............................................................................................15
8.0USING THE CARRIER...............................................................................................16
9.0START/STOP PROCEDURE.....................................................................................16
10.0DETACHING A MACHINE FROM THE CARRIER....................................................18
11.0ADJUSTING THE TENSION OF THE V-BELTS.......................................................19
12.0TROUBLE SHOOTING (PROBLEM ANALYSIS) .....................................................22
13.0MAINTENANCE.........................................................................................................23

8
1.0 TECHNICAL DATA
Model Carrier
Speed
Maximum 3.8 km/h (2.4 mph)
Weight 618 kg (1362.5 lbs)
Dimensions (L x W x H)
2615mm x 1380mm x 1135 mm
103” x 54.3” x 44.7”
Motor Briggs and Stratton B&S 31 HP
Fuel Petrol
Content of the fuel tank 22.7 litres (6 gallon)
Motor oil See the manual of the motor
Hydraulic oil Tellus 46
Content of the hydraulic oil tank 7.5 litres (2 gallon)
Gearbox oil SAE 90 (0.5 litre / 0.13 gallon)
3-Points Cat. 1
Lifting capacity 475 kg (1047 lbs)
Noise emissions *
(A-weighted measurement in
accordance ISO 4781 and
EN 13684: 2004 + A3: 2010)
A-weighted emission sound pressure level LpAd
measured in working position re. 20 µPa: 91 dB
Uncertainty KpA:2 dB
A-weighted sound power level measured in working
position LWAd re. 1pW: 99 dB
Uncertainty KWA: 2 dB
Emission of hand-arm vibration *
(Measurement according to EN
12069 and EN 13684: 2004 + A3:
2010)
Hand-arm-Vibration ahv: 1.4 m/s2
Uncertainty K: 0.2 m/s2
*Remark: emission values for both sound and vibrations are determined under reference
conditions as described in EN 13684. In practice the emission (or better: the partial
exposure) maybe different due to specific conditions and circumstances. Emission data are
primarily intended for comparison between different machines and may be used as an
indication for partial exposure, but with limited validity.
The values measured values are applicable to the Carrier without tools.
2.0 GENERAL DESCRIPTION
The Carrier is a machine/vehicle that can be used for various work activities in combination
with certain processing machines e.g., the Verti-Drain 1513 for grass aeration.

9
3.0 FIRST INSTALLATION – TAKING THE MACHINE OFF THE
PALLET
1
9
2
374
5
77
8
6
Figure 8
The machine is placed horizontally on the pallet. To remove the pallet and to place the
machine horizontally on the ground, you take the following steps (see Figure 8):
NEVER crawl under the machine!
1. Remove the wheels (1) from the wheel pallet (2).
2. Remove the bolts and nuts (3) with which the wheel pallet (2) is bolted to the
main pallet (4) and remove the wheel pallet (2).
3. Assemble the lower lifting arms (5). (See the parts manual for the correct
assembly.)
4. Attach a cable (6) to the machine.
5. Remove the bolts, nuts and security strips (7) with which the machine is
bolted to the pallet (4).
Make sure that the cable/crane/lift can hoist minimum 2x the weight of the
machine. (machine weight see Chapter 1.0 Technical data)
6. Lift the machine off the pallet (4).
7. Pull the pallet (4) from under the machine.
8. Assemble the wheels (1). (See the parts manual for the correct assembly.)
9. Lower the machine controlled and calmly until it stands completely on the
ground.
Careful: Keep your distance; the machine can slide!
10. Remove the bolts and nuts (8) and assemble the steering bar in the correct
position. (See the parts manual for the correct assembly.)
11. Check the level of the motor oil. If needed, top it up.
12. Check the level in the tank of the hydraulic oil. If needed, top it up.
13. Fill the fuel tank.
14. Connect the machine to the vehicle (please refer to Chapter 5.0).
Turn the Carrier off and make sure the Carrier/vehicle combination
cannot drive off!

10
1
3
6
5
42
2
Later models:
4.0 OPERATING THE CARRIER
Figure 9
The Carrier is operated by means of a number of handles that are located on the steering
bar.
The parking brake (1)
The parking brake is solely intended for blocking the machine. If the Carrier is not used with
the steering bar, the machine must always be in the parking position (towards the engine
block).
The accelerator handle (2)
The accelerator handle controls the engine power. The engine power should be maximum
during cultivation! The accelerator handle can be mounted on both sides of the steering bar
(depending on which side of the steering bar the operator walks).
The speed handle (3)
The speed handle is used for adjusting the driving speed of the Carrier. The five adjustments
enable setting the driving speed of the Carrier to five different speeds, depending on the
required cultivation by the processing machine. The speeds are set in advance, with a
maximum of 3.8 km/h (2.4 mph).
Position Hol
distance Speed
1 27.5mm (1.1”) Half hole 0,9 km/h (0,6 mph)
2 55 mm (2.1”) Square hole 1,8 km/h (1,1 mph)
3 75mm (2.9”) 2,5 km/h (1,6 mph)
4 82.5mm (3.2”) 1 ½ hole 2,7 km/h (1,7 mph)
5 115mm (4.5”) 3,8 km/h (2,4 mph)

11
The main switch (4)
The main switch turns ON the electric clutch and the PTO that leads to the processing
machine.
Switch the main switch ON before processing. The PTO will only engage when the Carrier is
in a forward movement and the processing machine is lowered. This is regulated by the
switches in the machine.
Switch the main switch always OFF when there is no processing.
The driving handle (5)
The driving handle regulates the movement of the Carrier – forward and reverse. In order to
let the Carrier follow, the handle should be pushed downward. Pushing the handle upward
the Carrier will move away from you. Always operate the movement calmly and gradually to
its maximum in order to prevent damage to the pump.
The lifting handle (6)
The lifting handle operates the lifting cylinder that lifts the processing machine. It is mounted
in the 3-point connection of the Carrier.
The following components are needed to operate the machine properly and safely:
Adjusing lowering speed (7)
Using this valve allows the descent rate of the attachments of the Carrier to be set. (fig. 10)
+-
7
Fig. 10

12
Line marker (8)
The machine is equipped with a line marker. In combination with the Verti-Drain 1513 as the
previous course with holes will be followed, at 55 mm (2.1 ") distance between the new job
be pricked. In this way, the user can use the machine in the most efficient way. When the line
marker is not necessary. This can be folded against the frame, motor direction
Choke (9)
The choke for assistance in starting the engine. Exact control is described in the engine
manual.
Tachometer (10)
The digital Tower counter gives the engine speed. At an engine speed of 3600 rpm the PTO
has a speed of ±540 rpm.
Starting the engine (11)
The key for starting and stopping the engine. Exact control is described in the engine
manual.
8
3000
RPM
OFF
RUN
START
910 11
Fig. 11

13
5.0 ATTACHING A MACHINE TO THE CARRIER
The Carrier may only be used with approved Redexim by machines.
When using non-approved machines void the warranty and Redexim is not
responsible for any consequential damages or injury.
Checking procedure before starting to attach the Carrier:
Check the Carrier for visually discernable damage and repair
this if safe operation of the machine is no longer guaranteed.
Check whether all the nuts and bolts are tight.
Check whether all safety stickers are present on the machine
and are not damaged.
NEVER use the machine without these items.
1
3
454
4
2
Figure 12
The procedure is as follows (Figure 12):
1. Using the cylinder (1), lower or raise the lower lifting arms (2) of the Carrier up
to the height of the lower connection points of the processing machine.
2. Reverse the vehicle carefully so that the lower lifting arms (2) of the Carrier
can be attached to the processing machine.
3. Attach the PTO (3) to the Carrier.

14
Make sure that the Carrier is blocked well and cannot move on its own
accord!
Turn the Carrier off before starting to attach a machine!
Make sure that the processing machinestands stable and cannot roll
away and/or slide off!
4. Connect the lower lifting arms (2) of the Carrier with the processing machine
and secure these with the securing pins (4).
5. Following this, connect the top rod (5) of the Carrier with the processing
machine and secure these with the securing pins (4).
6. Attach the PTO (3) to the processing machine.
Make sure that all the securing pins are locked!
Adjust the top rod in such a way that it is perpendicular to the
underground that you will process during cultivation.
7. Remove all parts of the processing machine that can hinder its usage such as
support legs and other parts that are intended for storing the processing
machine.
8. Start the vehicle and begin to drive.
5.1 VERTI-DRAIN 1513 ATTACHING
In case the Verti-Drain 1513 is used.
Connect the bottom 3-point support of the Verti-Drain 1513 always in the lowest points,
which placed closest to the Verti-Drain. (Fig. 13)
Fig. 13
5.2 BALLASTING WHEELS
For ballast the wheel can be filled with water. Antifreeze can be added to the water.
The wheel is rotated so that the valve is located at the top. Then the valve is removed, in the
opening the filling nipple is placed. Than connect the water hose on to the nippel. After the
filling, remove the nipple and the replace the valve.
Volume
The maximum permitted water volume is 75% of the total volume of the wheel. 25% of the
band remains filled with air. This allows the band to be placed on tension in the normal way.
The weight of the tyre ± 30 kg (66 lbs) takes with.

15
6.0 TRANSPORTING THE CARRIER
It is prohibited to drive the Carrier on public roads. Therefore, the Carrier (with or without the
processing machine) should always be transported to the cultivation site and only then it can
be used. In view of the Carrier’s weight and balance, it is advised to unload the Carrier
without an attached machine.
A
90°
Figure 14
In the event of a defect, for example the engine can be the carrier moved without starting it.
To transport the Carrier without engaging its motor, the Carrier can be put into neutral. To do
this, remove the main cover and put the pump in the neutral position by turning handle ‘A’
90° (See Figure 14).
The maximum towing speed is 2.5 km/h (1.5 mph) in order to prevent
damage to the hydraulic circuit.
To prevent damage to the carrier is permitted only in case of emergency
dragging the carrier and NOT for transport to and from the workplace!
7.0 THE WORKING SPEED
It is possible to adjust the driving speed of the Carrier to different speeds. However, its
maximum working speed is limited to 3.8 km/h (2.4 mph). This corresponds to the average
walking speed and therefore, it is recommended not to change this (e.g., to increase).

16
8.0 USING THE CARRIER
Before using the Carrier in a location, you should check the following items:
1. Are there loose objects in the field? First remove these objects.
2. Are there slopes? The maximum slope is 20 degrees for this machine.
3. Always go from top to bottom.
4. Is there danger of flying objects (e.g., balls) that distract the attention of the
driver? If so, the Carrier CANNOT be used.
5. Is there danger of sinking/sliding away? If so, postpone the processing until
conditions improve.
6. If the soil is wet, postpone the work activities until conditions improve.
7. Do not make sharp bends and preferably, drive in straight lines; otherwise you
might damage the subsoil.
9.0 START/STOP PROCEDURE
The start procedure is VERY important. If this procedure is not executed as described below,
serious damage to the machine / subsoil could be the result (See Figure 15).
The start procedure is as follows:
1. Check the Carrier for loose components and look whether all components
function properly.
If loose components are observed or components do not function properly,
the problems must be solved before using the Carrier!
2. Drive to the spot where the processing should take place.
3. Switch OFF the motor.
4. Operate the parking brake (1) so that the Carrier is blocked.
5. Adjust the working depth of the processing machine statically. Please refer to
the manual of the relevant machine.
Make sure that the vehicle is blocked well using the parking brake and
cannot move on its own accord!
Switch the vehicle OFF before adjusting the processing machine!
Make sure that the ON/OFF switch for operating the electric clutch is
OFF!

17
1
3
6
5
42
2
Later models:
Figure 15
6. Start the motor of the Carrier.
7. Put the accelerator handle (2) in the middle position.
8. Set the required driving speed by operating the speed handle (3).
9. Switch the electric clutch ON by operating the main switch (4).
10. Push the operating handle (5) down, followed by the Carrier.
11. Lower the processing machine by operating the lifting handle (6) that drives
the cylinder.
12. Put the accelerator handle (2) in the highest position.
13. If required, adjust the speed by operating the speed handle (3). In order to do
this, first lift the machine, stop the combination, switch the processing
machine OFF and put the Carrier in the parking position. Afterwards, set the
new driving speed. Now follow the procedure as described above.
Stopping occurs as follows:
1. Operate the cylinder while driving so that the processing machine is lifted.
2. Switch OFF the main switch.
3. Drive the Carrier combination to the next spot that should be cultivated.
4. If no further processing is needed, stop the vehicle and use the parking brake
to block the Carrier.
Make sure that the towing vehicle is blocked well and cannot move on its
own accord!
5. Put the accelerator handle (2) in the OFF position.
6. Switch OFF the motor.

18
10.0 DETACHING A MACHINE FROM THE CARRIER
1
3
454
4
2
Figure 16
The machine can be detached from the vehicle in the following manner (See Figure 16):
1. Drive the Carrier to a parking area with a firm/flat surface.
Make sure that the Carrier is blocked well and cannot move on its own
accord!
Switch the Carrier OFF before detaching the processing machine!
2. Using the cylinder (1), lower the processing machine. Do this in a way that
does not damage the processing machine.
3. Remove the securing pins (4) and then the top rod (5).
4. Remove the PTO (3).
5. Remove the lower securing pins (4) and detach the lower lifting arms (2) of
the Carrier from the processing machine.
Make sure that the processing machinestands stable and cannot roll
away and/or slide off!
Please refer to the manual of your processing machine for detaching the
processing machine correctly!
6. Start the Carrier and drive off.

19
11.0 ADJUSTING THE TENSION OF THE V-BELTS
The Carrier has two systems that are driven by V-belts.
A
Standard setting
A = 8mm (0.3")
B = 13mm (0.5")
B
6
5
8
7
1
2
4
2
3
A
A
A
A
Figure 17
First, the motor drives the pump by means of a single V-belt. To adjust the tension of this V-
belt, the entire pump unit should be moved away from the motor until the V-belt is at the
correct tension (See Figure 17):
1. Remove the cover (1)
2. First, loosen the nuts of the pump unit (3) one turn.
3. Slide the pump unit outwards (away from the motor) by turning to the nuts (4) in order
to put tension on the V-belt (2).
4. Check the tension of the V-belt by hanging a weight of 2.5 kg (5.5 lbs) at point A. The
clearance of the V-belt should be 3.7 mm (0.14”).
5. Subsequently, tighten the nuts (1).
6. Then mount the protective cover (1) back on the original place

20
3
A
1
2
Figure 18
Secondly, two V-belts lead from the electric clutch to the gearbox that drives the PTO. To
adjust the tension of the V-belts, the gearbox should be moved away from the clutch (See
Figure 18):
1. First, loosen the bolts and nuts (1), with which the bracket is attached to the main
frame, one turn.
2. Move the gearbox away from the clutch by turning the nuts (2) in order to put tension
on the two V-belts (3).
3. Check the tension of the V-belt by hanging a weight of 2.5 kg (5.5 lbs) at point A. The
clearance of the V-belt should be 2.1 mm (0.1”).
4. If the tension of the V-belts is correct, tighten the nuts (2).
5. Subsequently, tighten the bolts and nuts (1) that connect the gearbox with the main
frame.
11.1 PRECISION ADJUSTMENT OF THE DRIVING SPEED
If the driving speed of the Carrier needs adjusting, it can be adjusted by altering the stop bolt
of the pump (See Figure 17):
1. Remove the protective cover (1).
FULL RANGE ADJUSTMENT
2. Loosen the nuts (5) and move the stop bolt (6) until the required setting is reached.
3. Tighten the nuts (5)
WORK POSITION ADJUSTMENT: (from later models, check on machine)
4. Loosen the nut (7) of the preferred work position.
5. Turn adjusting screw (8) in the position corresponding to the desired setting is
reached.
6. Tighten the nut (7)
7. Mount the protective cover (1).