Renusol VS+ User manual

Renusol VS+ | 04/2018 | 1/36 REV-0.8
VS+
DE | Lesen Sie diese Installationsanleitung vor Montagebeginn!
Montage nur durch sachkundige, qualifizierte Personen!
GB | Read these instructions before installation!
Installation should only be carried out by skilled, qualified personnel!
FR | Prenez soin de lire le présent manuel d'installation avant le début du montage!
Montage seulement par des personnes compétentes et qualifiées!
IT | Leggere le presenti istruzioni di installazione prima di intraprendere i lavori di montaggio!
Il montaggio è consentito esclusivamente a personale esperto e qualificato!
ES | Lea estas instrucciones de instalación antes de comenzar el montaje!
El montaje solo debe realizarlo personal experto y cualificado.
NL | Lees deze installatiehandleiding alvorens met de montage te beginnen!
De montage mag uitsluitend plaatsvinden door deskundige, gekwalificeerde personen!
DK | Læs installationsvejledningen før montagen påbegyndes!
Montagen må kun udføres af fagligt kvalificerede personer!
SE | Läs den här installationsanvisningen innan monteringen påbörjas!
Installationen bör endast utföras av utbildad, kvalificerad personal!
CZ | Přečtěte si tento návod k instalaci před začátkem montáže!
Montáž smí provádět jen odborné a kvalifikované osoby!
PL | Przed rozpoczęciem montażu przeczytać niniejszą instrukcję!
Montaż tylko przez wykwalifikowanych fachowców!
LT | Prieš montuodami perskaitykite šią įrengimo instrukciją!
Montuoti leidžiama tik profesionalams, kvalifikuotiems asmenims!
HU | A szerelés megkezdése előtt olvassa el ezt a telepítési útmutatót!
A szerelést csak megfelelő szakképesítéssel rendelkező jogosult személy végezheti!
Installation instructions

2/36 | Renusol VS+ | 04/2018 REV-0.8
GB | Use
Mounting system for installing framed PV
modules with heigths between 30 and 50
mm on pitched roofs with the following
characteristics:
• Roof pitch 5° - 60° (solar fasteners),
20°-60° (Roof hooks)
• Single and double roman, plain tile,
natural slate, and at tiles with
wooden substructures
• PV-panel landscape and portrait
oriented
Static calculation must exist and be consid-
ered according to local regulations.
Installation guidelines
Ensure that the roof construction is suitable
for the introduction of forces at the fixing
points and their subsequent transmission.
In order to compensate thermal expansion,
included a break every 12 meters when
planning the PV-system.
For module positioning/fastening points
please refer to manufacturers recommen-
dations.
Please follow your local timber construction
standard.
Please do not use installed roof connections
as ladder.
If installation is located within 10km from
the coast, we advice not to use zinc coated
material.
For further information please contact your
sales representative or the technical depart-
ment at Renusol.
Installation notes
Please read these installation instructions
carefully before starting the installation
and familiarise yourself with the system
components.
During the installation and in particular
whilst working on the roof, ensure to work
according to the relevant health and safety
guidelines, safety guidelines and please
follow the current rules and regulations for
your corresponding region.
The individual installation instructions are
merely recommendations in accordance
with the current state of technology and
are based on previous experiences of how
Renusol systems can be installed. If any spe-
cial characteristics of the roof or object need
to be taken into account, we recommend
The structural stability of the PV-
system must be verified before
installation. The building must be
able to support the additional weight
safely.
!
!
you to consult specialists such as roofers or
structural engineers where necessary.
Please check that the applied manual which
is up to date. All manuals are available in
the download area at
www.renusol.com
Testing/certification:
• TÜV
• MCS012 (IK0197)
Applicable Documents
"General installation, maintenance and as-
sembly instructions"
"Safety Instructions for Installation Instruc-
tions"
"Warranty and Disclaimer."
These documents are available at
www.renusol.com
Warranty:
The warranty only applies if an original and
complete Renusol system is used, with a
layout designed by Renusol.
Renusol is not accountable for the roofs ca-
pability to maintain the introduced forces.
Please check the roofs compatibility with a
static engineer.

Renusol VS+ | 04/2018 | 3/36 REV-0.8
1.) SINGLE-LAYER SYSTEM - VERTICAL MODULE ORIENTATION (PORTRAIT)
A
+
B
+
DE D E+
A
B
CE
D
+
+
A.2
!
#16
+
!
#6
5SIT 30
(TX 30) Nm 10mm / 13 mm
C

4/36 | Renusol VS+ | 04/2018 REV-0.8
1. A
b
a
24mm 24mm 24mm>35mm >35mm
≈ 20mm
… n
OVERVIEW SINGLE LAYER SYSTEM - VERTICAL ORIENTATION (PORTRAIT)
b
a
< 200mm

Renusol VS+ | 04/2018 | 5/36 REV-0.8
A
B
D
C
E
A.2
!
#16
+
2.) SINGLE-LAYER SYSTEM –HORIZONTAL ORIENTATION (LANDSCAPE)
A
+
BC
+
DE D E+
+
!
#6
5SIT 30
(TX 30) Nm 10mm / 13 mm
+

6/36 | Renusol VS+ | 04/2018 REV-0.8
2. A
a
b
> 35mm > 35mm24mm 24mm 24mm
≈ 20mm
… n
Note
Please ensure that clearence of raft-
ers fits with fixing points of Mod-
ules. If not, use double layer system
OVERVIEW SINGLE LAYER SYSTEM - HORIZONTAL ORIENTATION (LANDSCAPE)
b
a
< 200mm

Renusol VS+ | 04/2018 | 7/36 REV-0.8
A
B
C
D
E
F
3.) DOUBLE-LAYER SYSTEM - HORIZONTAL MODULE ORIENTATION (LANDSCAPE)
A
+
B
DEF E F+
+
!
#6
5SIT 30
(TX 30) Nm 10mm / 13 mm
+
C
A.2
!
#16
+

8/36 | Renusol VS+ | 04/2018 REV-0.8
OVERVIEW DOUBLE LAYER SYSTEM - HORIZONTAL ORIENTATION (LANDSCAPE)
b
a
< 200mm
a
b
> 35mm > 35mm
24mm
≈ 20mm ≈ 20mm
3. A

Renusol VS+ | 04/2018 | 9/36 REV-0.8
1 .
2.
A
A
Remove roofing tiles according to your
layout
INSTALLING ROOF HOOKS
d=3 x Ø
d d

10/36 | Renusol VS+ | 04/2018 REV-0.8
3.
>5mm
C
D
A
E
B
F
INSTALLING ROOF HOOKS DETAILS
A Roof hook
B Wood screw
C Rafters
D Batten
E Roof tile
F Spacer plate (Packer)

Renusol VS+ | 04/2018 | 11/36 REV-0.8
MODYFING TILES: INTERLOCKING TILES
4.
1. 2.
ABA
BA-A B-B
b
a Double Roman /
S-shaped roof tiles
b Modern Interlocking
MODYFING TILES: INTERLOCKING TILES (DETAIL)
4.a
aa

12/36 | Renusol VS+ | 04/2018 REV-0.8
Modifying the tiles
Use an angle grinder or slate cutter to cut a recess in the tile covering the roof hook at the point of insertion of the roof hook so that the
tile lies at. If the tiles are grooven, it will also be necessary to cut a recess into the top of the lower tile. Handling of three different posi-
tions:
5.
MODYFING TILES: FLAT TILES (GENIUS SOLUTIONS)
a) b) c)
rafter rafter rafter
a Plain Tile
b Slate Tile
a b
a

Renusol VS+ | 04/2018 | 13/36 REV-0.8
6.
FLASHING SLATES WITH GENIUS SOLUTIONS (PLEASE REFER TO GENIUS SOLUTIONS)
BC
E F G
IJ
D
H
A
+

14/36 | Renusol VS+ | 04/2018 REV-0.8
7.
FLASHING PLAIN TILES WITH GENIUS SOLUTIONS (PLEASE REFER TO GENIUS SOLUTIONS)
B C
EF G
I J
D
H
A
+

Renusol VS+ | 04/2018 | 15/36 REV-0.8
8.
FLASHING PLAIN TILES WITH ADHESIVE (PLEASE REFER TO MANUFACTURERS INSTRUCTIONS)
B C D
F G
K L
E
J
H
A
+
-> J
I

16/36 | Renusol VS+ | 04/2018 REV-0.8
INSTALLING HANGER BOLT DETAIL
VS+ Hanger Bolt

Renusol VS+ | 04/2018 | 17/36 REV-0.8
INSTALLING HANGER BOLT DETAIL
l1
l1
M10 160 mm 200 mm
M12 250 mm 300 mm 350 mm 400 mm
90°
1.

18/36 | Renusol VS+ | 04/2018 REV-0.8
INSTALLING HANGER BOLT DETAIL
l1
l2
l1 & l2
Ø M10 M12
Ø114 mm
Ø27,0
mm 8,4 mm
Ø1
Ø2
2.
3.

Renusol VS+ | 04/2018 | 19/36 REV-0.8
INSTALLING HANGER BOLT DETAIL
M10: S7
M12: S9
M10: SW17
M12: SW19
l1
l2
4.1 4.2
4.3
M10: SW17
M12: SW19
4.4 4.5
M10 M12
l1 >40mm >48mm
l2 <40 mm

20/36 | Renusol VS+ | 04/2018 REV-0.8
A) SINGLE-LAYER SYSTEM - VERTICAL MODULE ORIENTATION (PORTRAIT)
C) DOUBLE-LAYER SYSTEM - HORIZONTAL MODULE ORIENTATION (LANDSCAPE)
B) SINGLE-LAYER SYSTEM –HORIZONTAL ORIENTATION (LANDSCAPE)
#21
#29
#25
!
!
!