Respironics DreamStation Use and care manual

DreamStation
Service & Technical Reference Manual

1117539, VER. 07
CHAPTER 1: INTRODUCTION
1.0 CPAP/BIPAP SYSTEM OVERVIEW................................................................................. 1-2
1.1 HUMIDIFIER SYSTEM OVERVIEW...................................................................................... 1-4
1.2 SERVICE NOTICE............................................................................................................ 1-5
1.3 SERVICE TRAINING......................................................................................................... 1-5
1.4 PRODUCT SUPPORT STATEMENT.................................................................................... 1-5
CHAPTER 2: WARNINGS, CAUTIONS, & NOTES
CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS
CHAPTER 4: SETUP
4.0 SUPPLYING DC POWER TO THE DEVICE.......................................................................... 4-1
4.1 SUPPLYING AC POWER TO THE DEVICE.......................................................................... 4-2
4.2 CONNECTING THE TUBING TO THE PAP DEVICE.............................................................. 4-3
4.3 CONNECTING THE HUMIDIFIER TO THE PAP DEVICE........................................................ 4-4
4.4 CONNECTING THE TUBING TO THE HUMIDIFIER................................................................ 4-5
4.5 DISCONNECTING THE TUBING ......................................................................................... 4-6
4.6 DISCONNECTING THE DEVICES........................................................................................ 4-6
4.7 CHECKING THE HUMIDIFIER LID SEAL............................................................................. 4-7
4.8 INSTALLING/REPLACING THE AIR FILTERS....................................................................... 4-8
4.9 STARTING THE DEVICE................................................................................................... 4-9
4.10 NAVIGATING THE DEVICE SCREENS ............................................................................ 4-10
4.10.1 User Menu Navigation (Therapy On) and Optional Humidification Settings...............4-11
4.10.2 User Menu Navigation (Therapy Off)...............................................................................4-12
4.10.3 Accessing Provider Mode Screens.................................................................................4-18
4.10.4 Navigating the Provider Mode Screens ..........................................................................4-18
4.11 PERFORMANCE CHECK DEVICE SCREENING TOOL ...................................................... 4-28
4.12 BLUETOOTH WIRELESS TECHNOLOGY ........................................................................ 4-28
4.12.1 Pairing to your Bluetooth enabled Mobile Device .........................................................4-28
4.13 ACCESSORIES............................................................................................................ 4-29
4.13.1 Humidifier with or without Heated Tubing......................................................................4-30
4.13.2 SD Card..............................................................................................................................4-30

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4.13.3 Link Module.......................................................................................................................4-30
CHAPTER 5: TROUBLESHOOTING AND ERROR CODES
5.0 INTRODUCTION................................................................................................................5-1
5.1 BENCH CHECKOUT .........................................................................................................5-1
5.1.1 PAP Device:...........................................................................................................................5-1
5.1.2 Humidifier:.............................................................................................................................5-1
5.2 VERIFYING PRESSURE.....................................................................................................5-2
5.3 SERVICE CENTER TOOLS SUITE ......................................................................................5-3
5.3.1 Service Center Tools Suite Installation and Device Connection Process ......................5-4
5.3.2 Clearing the Error and Device Logs....................................................................................5-6
5.3.3 Clearing Therapy Hours and Blower Hours.......................................................................5-6
5.3.4 Setting the Session ID..........................................................................................................5-6
5.4 DEVICE ERROR CODES ...................................................................................................5-8
5.5 FAILURE MODE TROUBLESHOOTING ..............................................................................5-17
5.6 DEVICE ALERTS............................................................................................................5-23
CHAPTER 6: REPAIR & REPLACEMENT
6.0 REPLACEMENT PART (RP) KITS......................................................................................6-2
6.1 REPLACEMENT INSTRUCTIONS.........................................................................................6-4
6.1.1 Replacing the Accessory Module and SD Flip Doors.......................................................6-4
6.1.2 Replacing the SD Card.........................................................................................................6-5
6.1.3 Replacing the Upper Enclosure/Keypad: ...........................................................................6-5
6.1.4 Replacing the UI Panel.........................................................................................................6-7
6.1.5 Replacing the PCA................................................................................................................6-9
6.1.6 Replacing the Flow and Pressure Sensor Seals..............................................................6-11
6.1.7 Replacing the Blower Upper Cap......................................................................................6-12
6.1.8 Replacing the Blower, Blower Box Assembly, and Rear Panel .....................................6-14
6.1.9 Replacing the Blower Outlet Seal and Blower Isolators.................................................6-22
6.1.10 Replacing the DC Power Cable and DC Jack Color Insert............................................6-24
6.1.11 Replacing the Bottom Enclosure ....................................................................................6-25
6.2 CREATING THE SERIAL/MODEL NUMBER LABEL.............................................................6-26
6.2.1 Equipment (Printer)............................................................................................................6-26
6.2.2 Software...............................................................................................................................6-26
6.2.3 Label Printing Options.......................................................................................................6-27
6.3 CLEANING THE THERAPY DEVICE FOR ONE USER .........................................................6-28

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6.4 CLEANING FOR MULTIPLE USERS ................................................................................. 6-28
6.5 CLEANING OR REPLACING THE FILTERS........................................................................ 6-29
6.6 CLEANING THE TUBING ................................................................................................ 6-30
6.7 PREVENTIVE MAINTENANCE.......................................................................................... 6-30
CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT
7.0 HUMIDIFIER REPLACEMENT PART (RP) KITS................................................................... 7-1
7.1 REPLACEMENT INSTRUCTIONS........................................................................................ 7-2
7.1.1 Replacing the Water Tank Assembly..................................................................................7-2
7.1.2 Replacing the Flip Lid and Dry Box Inlet Seals..................................................................7-3
7.1.3 Replacing the Dry Box Assembly........................................................................................7-4
7.1.4 Replacing the Wire Guard....................................................................................................7-5
7.1.5 Replacing the Back Panel Assembly..................................................................................7-8
7.1.6 Replacing the Flip Lid Latch................................................................................................7-9
7.1.7 Replacing the Lifting Tray..................................................................................................7-10
7.1.8 Replacing the Bottom Cover..............................................................................................7-13
7.1.9 Replacing the Heat Shield..................................................................................................7-14
7.1.10 Replacing the Heater Plate O-Ring..................................................................................7-15
7.1.11 Replacing the Bottom/Flip Lid Assembly.......................................................................7-16
7.2 CLEANING THE WATER TANK ....................................................................................... 7-21
7.3 CLEANING THE HUMIDIFIER BASE ................................................................................. 7-21
7.4 CLEANING THE HEATED TUBING ................................................................................... 7-22
7.5 HOSPITAL AND INSTITUTION DISINFECTION: WATER TANK, SEAL AND HEATED TUBING.. 7-22
7.5.1 Cleaning Prior to Disinfection ...........................................................................................7-22
7.5.2 Disinfection .........................................................................................................................7-23
7.5.3 After Disinfection................................................................................................................7-23
CHAPTER 8: TESTING AND CALIBRATION
8.1 REQUIRED EQUIPMENT................................................................................................... 8-1
8.2 TESTING PREREQUISITES ............................................................................................... 8-2
8.3 TESTING ENVIRONMENT SPECIFICATIONS........................................................................ 8-2
8.4 FINAL TESTING PROCEDURE........................................................................................... 8-2

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© 2016 Koninklijke Philips N.V. All rights reserved.

PAGE 1-2 1117539, VER. 07
CHAPTER 1: INTRODUCTION
1.0 CPAP/BIPAP SYSTEM OVERVIEW
The DreamStation CPAP is a Continuous Positive Airway Pressure therapy device designed for the treatment
of Obstructive Sleep Apnea (OSA). The DreamStation CPAP Pro can also deliver CPAP-check therapy, and
the DreamStation Auto CPAP can also deliver CPAP-Check and Auto-CPAP therapy.
The DreamStation BiPAP Pro can be set up as a Bi-level device, which delivers two different positive pressure
levels: IPAP (Inspiratory Positive Airway Pressure) and EPAP (Expiratory Positive Airway Pressure). The
DreamStation BiPAP Auto can also be set up as an Auto Bi-level device. Both BiPAP systems can also be set
up as a CPAP (Continuous Positive Airway Pressure) device.
CAUTION
U.S. federal law restricts this device to sale by or on
the order of a physician.
DEVICE DESCRIPTION MODEL NUMBER SERIES*
DreamStation CPAP yyX200Szz
DreamStation CPAP w/ Humidifier and Standard Tube yyX200Hzz
DreamStation CPAP w/ Humidifier and Heated Tube yyX200Tzz
DreamStation CPAP Pro yyX400Szz
DreamStation CPAP Pro w/ Humidifier and Standard Tube yyX400Hzz
DreamStation CPAP Pro w/ Humidifier and Heated Tube yyX400Tzz
DreamStation Auto CPAP yyX500Szz
DreamStation Auto CPAP w/ Humidifier and Standard Tube yyX500Hzz
DreamStation Auto CPAP w/ Humidifier and Heated Tube yyX500Tzz
DreamStation BiPAP Pro yyX600Szz
DreamStation BiPAP Pro w/ Humidifier and Standard Tube yyX600Hzz
DreamStation BiPAP Pro w/ Humidifier and Heated Tube yyX600Tzz
DreamStation Auto BiPAP yyX700Szz
DreamStation Auto BiPAP w/ Humidifier and Standard Tube yyX700Hzz
DreamStation Auto BiPAP w/ Humidifier and Heated Tube yyX700Tzz
DreamStation Humidifier yyXH
DreamStation Humidifier, Core Pack yyXHCP
*yy and zz are variables that represent regional configurations, i.e. DOM or INTL models.
X is fixed and represents the DreamStation platform.

PAGE 1-31117539, VER. 07
The devices provide several special features to help make therapy more comfortable. The ramp function
allows the user to lower the pressure when they are trying to fall asleep. The air pressure will gradually
increase until their prescription pressure is reached. Also, the Flex comfort feature provides the user with
pressure relief when they exhale during therapy.
Several accessories are also available for use with the devices.
FIGURE 1-1: DEVICE OVERVIEW AS DESCRIBED IN THE BELOW TABLE

PAGE 1-4 1117539, VER. 07
1.1 HUMIDIFIER SYSTEM OVERVIEW
The DreamStation Heated Humidifier attaches to the therapy device and provides an air outlet port to connect
a breathing circuit. The breathing circuit is comprised of patient tubing, a mask, and in some instances a
separate exhalation device. The patient tubing can be Respironics heated tubing, 22 mm (non-heated)
performance tubing or 15 mm (non-heated) performance tubing.
The DreamStation Heated Humidifier with Heated Tubing is designed to deliver humidification to provide added
comfort during therapy. This humidification level is controlled through the output of the heated humidifier as
well as the temperature of the optional heated tubing. Use of these two accessories allows for a comfortable
level of humidity to be maintained at the mask.
The DreamStation Heated Humidifier is comprised of the following components:
•Heated Humidifier - The heated humidifier is the primary source of humidification. Humidification
is controlled by adjusting the temperature of the heater plate. The heater plate is then used to heat
water found in the water tank. This manual includes instructions that explain how to set up and
take care of the heated humidifier. For instructions on how to adjust the heated humidifier settings,
refer to the instructions for use that accompanied the therapy device.
•Water Tank - The water tank stores the water that will be used by the heated humidifier. This man-
ual includes instructions that cover how to use and take care of the water tank.
•Heated Tubing - The heated tubing is an optional accessory that is used, along with the heated
humidifier, to control the provided humidification. This is accomplished by controlling the tempera-
ture of the air in order to ensure that it does not cool down prior to reaching the mask. This manual
includes instructions that cover how to connect and take care of the heated tubing. For instructions
on how to adjust the temperature of the heated tubing, refer to the instructions for use that accom-
panied the therapy device.
FIGURE 1-2: HUMIDIFIER OVERVIEW AS DESCRIBED IN THE FOLLOWING TABLE

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1.2 SERVICE NOTICE
The service technician should have a good working knowledge and understanding of the principles of
operation and repair of electro-mechanical sleep therapy devices. By using the most current version of the
service manual (found on my.respironics.com) and the latest testing software, all repairs and testing can be
performed. If service training is desired, contact the Philips Respironics service location in your area to
schedule training.
1.3 SERVICE TRAINING
Philips Respironics offers service training for the devices. Training includes complete disassembly of the
device, troubleshooting sub-assemblies and components, and necessary safety testing. For more information,
log onto my.respironics.com, and download the Service Training Schedule brochure from the Service Software
and Documentation link.
1.4 PRODUCT SUPPORT STATEMENT
For product support, please contact Philips Respironics Customer Satisfaction.
U.S.A. and Canada
Phone:[phone]
Fax: [phone]
International
Phone: [phone]
Fax: [phone]