REUTER Workstation M User manual

Workstation Owner's Manual –L, M and XL Pro Series
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Operating instructions
Workstation
Workstation M
EP-06-030
Workstation L
EP-06-020
Workstation XL Pro
EP-06-015
[EN]
2023-05-19
Version 11
REUTER GmbH & Co. KG
Schimmelbuschstr. 9E
40699 Erkrath
Phone: [phone]
Fax: [phone]
[email protected]
www.oreuter.de
Translated from German

Workstation Owner's Manual –L, M and XL Pro Series
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Content
1Foreword .....................................................................................................4
1.1 Validity of these operating instructions....................................................4
1.2 Target group of these operating instructions...........................................4
1.3 Observance of the operating instructions................................................4
1.4 EC and VDE directives............................................................................5
1.5 Accident Prevention (UVV)......................................................................5
2For your safety............................................................................................7
2.1 Convention ..............................................................................................7
2.1.1 Pictograms ..............................................................................................7
2.1.2 Types of display ......................................................................................7
2.1.3 Warning sign ...........................................................................................8
2.1.4 Mandatory signs......................................................................................8
2.1.5 Prohibition signs......................................................................................9
2.1.6 Note Characters ......................................................................................9
2.2 Safety measures in the event of a malfunction.......................................9
2.2.1 Safety-relevant environmental conditions.............................................10
2.3 Possible sources of danger and protective measures ..........................11
2.3.1 Possible sources of danger...................................................................11
2.3.2 Protective measures..............................................................................12
2.3.3 Checks before each start of work..........................................................14
2.4 Possible misuse ....................................................................................14
2.5 Residual risks........................................................................................15
3 Requirements for personnel and operators ..........................................16
3.1 Operator ................................................................................................16
3.2 Operator ................................................................................................16
4 Warranty and liability...............................................................................17
4.1 Material defects.....................................................................................18
5 Terms.........................................................................................................18
6 Delivery, internal transport, unpacking..................................................19
6.1 Delivery..................................................................................................19
6.2 Unload...................................................................................................19
6.3 In-house transport .................................................................................20
6.4 Unwrap..................................................................................................20
7 Scope of delivery......................................................................................21
7.1 Scope of delivery and consumables .....................................................21
8 General information for all workstations/workstations........................25
8.1 Establish................................................................................................25
8.2 Condition of the installation site ............................................................25
8.3 Workspace ............................................................................................26
9 Specific information Workstation/Workbenches ..................................27
9.1 Workstation "M".....................................................................................27
9.1.1 Placing the accessories.........................................................................27
9.1.2 Emptying the drip pan ...........................................................................28
9.1.3 Optional: canister with level sensor.......................................................28
9.2 Workstation "L"......................................................................................29
9.2.1 Placing the cleaning device...................................................................29
9.2.2 Emptying the canister............................................................................30
9.3 Workstation "XL Pro".............................................................................31
9.3.1 Workstation XL Pro Component Overview............................................31
9.3.2 Set up and set up..................................................................................32
9.3.2.1 Grating holder........................................................................................32
9.3.3 Installation of the extraction arm ...........................................................33
Tools required for mounting the extraction arm: ........................................................................33
9.3.4 Installation of the suction hood..............................................................36
9.3.5 Placing and connecting the accessories...............................................38
9.3.6 Electrical connection .............................................................................40
9.3.7 Fuse box................................................................................................40
9.3.7.1 Control box +SKT1................................................................................40
9.3.7.2 Backups.................................................................................................40
9.3.8 Specifications/Nameplate (Workstation XL Pro only) ...........................41

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9.3.9 First start-up ..........................................................................................42
9.3.10 Replacing the activated carbon filter.....................................................43
9.3.11 Replacing the filter insert (silencer).......................................................44
9.3.12 Condensate drain..................................................................................45
10 Emptying, connecting and replacing the waste water canister ..........46
10.1 Emptying or replacing a full canister .....................................................46
10.2 Changing the battery of the level sensor on the waste water canister .47
11 Maintain.....................................................................................................48
11.1 Inspection and maintenance plan .........................................................48
12 Optional accessories ...............................................................................50
12.1 Water treatment module........................................................................50
12.2 Connection diagram water / air .............................................................50
12.3 Hydrojetpistole EP-06-040 ....................................................................51
12.3.1 Description ............................................................................................51
12.3.2 Adjustment of the valve pressure point.................................................52
12.4 Recording Hydrojet................................................................................52
12.5 Recording AutoFeed .............................................................................52
12.6 Fixing Clips / Pine tree Clips for attaching the mounts .........................52
13 Disposal.....................................................................................................53
13.1 Disposing of contaminated electrolytes.................................................53
13.2 Disposing of e-waste.............................................................................53
14 Decommissioning / Storage....................................................................54
15 Device technology....................................................................................54
16 Cleaning containers, handles and workstations...................................56
17 EC –Declaration of Conformity ..............................................................57

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1 Foreword Thank you for choosing the workstation series from REUTER GmbH
& Co. KG.
This instruction manual is intended to explain the safe handling and
operation of the workstation.
The user is provided with practical information and adjustment aids in
order to avoid operating errors.
Your specialist dealer will be happy to support and advise you on
commissioning, application or problems.
Our telephone hotline [phone] is always available to
provide you with competent advice.
Please read these operating instructions carefully before using them.
We wish you a lot of fun and successful work with our devices.
1.1 Validity of these operating instructions
These operating instructions refer to the following work tables:
•EP-06-030Workstation M - 800x400x1000mm
•EP-06-020Workstation L - 1200x800x1000mm
•EP-06-015Workstation XL Pro - 1200x800x2000mm (with arm)
Type-specific differences are marked and described accordingly.
1.2 Target group of these operating instructions
These operating instructions are intended for the operator and the
operating personnel of the workstation.
Before putting the "workstation" into operation, familiarize yourself with
the contents of this operating manual. In this way, you achieve better
work results and work safely.
If you have any difficulties or uncertainties, please contact our
customer service team who will be happy to assist you.
We reserve the right to make technical changes that contribute to the
improvement of our components.
1.3 Observance of the operating instructions
This manual is an integral part of the work.
The detailed operating instructions for the devicesand components
are available on our homepage under the "Download" menu.
The operating instructions must be available to the operating
personnel at all times.
The operating instructions must be read by the operating personnel
before commissioning.
The operator must have understood the content of the operating
instructions before commissioning.
If the "workstation" is passed on or resold, all operating instructions
and documentation belonging to the system must be handed over to
the new owner.

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1.4 EC and VDE directives
The electrochemical processing equipment complies with the CE
certificate of conformity:
➢2014/35/EU Low Voltage Directive
➢2014/30/EU EMC Directive
➢2011/65/EU RoHS Directive
1.5 Accident Prevention (UVV)
⚫Hazards can occur due to:
➢Electric current
➢Pollutants
➢Gases
➢Electrolytes
➢Carelessness
⚫Read our safety data sheets on the electrolytes we use.
⚫Observe the hazard warnings.
⚫Please note the following UVV regulations and information:
➢DGUV 1 Principles of Prevention
➢DGUV 3 Electrical installations and equipment
➢DGUV 4 Electrical installations and equipment
➢DGUV 6 Occupational health care
➢DGUV 9 Safety and health and safety signage at the
workplace
➢DGVU 209-074 Industrial robots
➢DGVU 109-602 Industry Electroplating
➢DGVU 209-009 Electroplating
➢DGUV 209-073 Workplace ventilation decision-making aid for
Operational practice
➢DGUV 204-007 First Aid Manual
➢DGUV 204-022 First aid in the company
➢DGUV 251-003 Up-to-date occupational health and safety
➢SDS's Safety Data Sheets
➢ChemG Act on Protection against Hazardous
Substances (Chemicals Act)
⚫TRGS528 Technical Rules for Hazardous Substances

Workstation Owner's Manual –L, M and XL Pro Series
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Hint
As of 1.05.2014, all UVV regulations and regulations have been
renumbered and named.
Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV-
I/BGG/GUV-G or GUV-SI will no longer exist.
Throughout, the fonts are divided into four categories.
➢DGUV regulations
➢DGUV rules
➢DGUV Information
➢DGUV Principles
Detailed information can be found e.g. Among www.dguv.de

Workstation Owner's Manual –L, M and XL Pro Series
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2 For your safety Read these operating instructions carefully. The following chapter
explains the pictograms used in this manual.
2.1 Convention
2.1.1 Pictograms The pictograms used in these instructions have the following
meanings:
Warning sign
➢Indications of possible hazards in the handling of
the device and accessories.
➢Warning signs are indicated by:
- a yellow triangle with a black border
- or white square with a red border
- and a symbol in the middle, which is based on
indicates a special hazardous situation.
Prohibition signs
➢References to prohibitions in the handling of the
device and accessories
➢Warning signs are indicated by:
- a white circle area with a red border
- and a symbol in the middle, which indicates a
special ban.
Mandatory signs
➢Indications for the use of protective equipment.
➢Mandatory signs are identified by:
- a blue circle area with a thin black border
- and a symbol in the middle, which indicates a
special commandment, e.g.: Wearing protective
clothing.
Sentinel ➢References to sections of these operating
instructions that must be paid special attention.
2.1.2 Types of display
The normal descriptions in the operating instructions are
displayed in the standard font size "Arial".
⚫Safety instructions to be observed are shown as shown
in the following example:
Security:
Hihe is the corresponding text...
⚫Tipsthatmake it easier to work with or use the device or
accessories are shown as shown in the following example:
Tipp:
Here is the corresponding text...
!

Workstation Owner's Manual –L, M and XL Pro Series
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2.1.3 Warning sign
➢Electromagnetic field warning
➢Hot surface warning
➢Warning of explosive substances
➢Warning of substances harmful to health
➢Warning of dangerous electrical voltage
➢Warning of dangers to life and limb
➢"Caution" warning about corrosive chemicals
➢Risk of crushing
➢Warning of flammable substances
2.1.4 Mandatory signs
➢Use eye protection
➢Use protective gloves
➢Use protective clothing
➢Pull out the power plug before opening
➢Safety footwear

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2.1.5 Prohibition signs
➢Prohibition for people with pacemakers
2.1.6 Note Characters
➢Indication of general sources of danger.
Be sure to read this section
➢Reference to tips or important information about working
with the workstation and accessories.
Be sure to read this section!
➢Disposal of old electrical and electronic equipment (valid in
the European Union and other European countries with a
separate collection system).
➢This symbol on the product or on the packaging means:
- This product must not be treated as household
waste.
- This product must be disposed of properly.
2.2 Safety measures in the event of a malfunction
⚫Turn off the workstation immediately.
⚫Pull the power plug.
⚫Secure and mark the "system" against being switched on
again.
➢After each repair, restore the full functionality of the
device.
➢Inspect cables for damage.
➢Check all safety devices for functioning.
⚫If electrolyte fluid gets into the eyes:
➢rinse your eyes immediately with plenty of water.
➢consult an ophthalmologist immediately.
⚫Secure heated workpieces from unauthorized access
!
!

Workstation Owner's Manual –L, M and XL Pro Series
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2.2.1 Safety-relevant environmental conditions
⚫The use of the workstation is:
➢limited to closed industrial and commercial areas.
➢expressly prohibited in potentially flammable and explosive
environments.
➢expressly prohibited in a humid environment
⚫Cover stone and concrete floors well.
➢Acids react with alkaline soil coverings such as:
Granite
Marble
Lime-sandstone
Stoneware
Tile
Screed
...
➢Wash off electrolyte splashes or stains immediately with
plenty of water and/or neutralit.
⚫The process to be used (electrochemical weld cleaning) may:
➢can only be operated in well-ventilated rooms.
⚫Chlorine-containing solvents must be removed from the work
area.
⚫During electrochemical cleaning/polishing, harmful fumes can
be produced by chemical reactions.
➢Always work with the suction device switched on
⚫Procedures that result in flying sparks must not be carried out
on the extraction table or in the vicinity.
➢Particles could be sucked in and set the filter on fire.
Security
The operator is obliged to ensure adequate ventilation of the work
area
!