REUTER Workstation M User manual

Workstation Owner's Manual –L, M and XL Pro Series
Side 1from 57
Operating instructions
Workstation
Workstation M
EP-06-030
Workstation L
EP-06-020
Workstation XL Pro
EP-06-015
[EN]
2023-05-19
Version 11
REUTER GmbH & Co. KG
Schimmelbuschstr. 9E
40699 Erkrath
Phone: [phone]
Fax: [phone]
[email protected]
www.oreuter.de
Translated from German

Workstation Owner's Manual –L, M and XL Pro Series
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Content
1Foreword .....................................................................................................4
1.1 Validity of these operating instructions....................................................4
1.2 Target group of these operating instructions...........................................4
1.3 Observance of the operating instructions................................................4
1.4 EC and VDE directives............................................................................5
1.5 Accident Prevention (UVV)......................................................................5
2For your safety............................................................................................7
2.1 Convention ..............................................................................................7
2.1.1 Pictograms ..............................................................................................7
2.1.2 Types of display ......................................................................................7
2.1.3 Warning sign ...........................................................................................8
2.1.4 Mandatory signs......................................................................................8
2.1.5 Prohibition signs......................................................................................9
2.1.6 Note Characters ......................................................................................9
2.2 Safety measures in the event of a malfunction.......................................9
2.2.1 Safety-relevant environmental conditions.............................................10
2.3 Possible sources of danger and protective measures ..........................11
2.3.1 Possible sources of danger...................................................................11
2.3.2 Protective measures..............................................................................12
2.3.3 Checks before each start of work..........................................................14
2.4 Possible misuse ....................................................................................14
2.5 Residual risks........................................................................................15
3 Requirements for personnel and operators ..........................................16
3.1 Operator ................................................................................................16
3.2 Operator ................................................................................................16
4 Warranty and liability...............................................................................17
4.1 Material defects.....................................................................................18
5 Terms.........................................................................................................18
6 Delivery, internal transport, unpacking..................................................19
6.1 Delivery..................................................................................................19
6.2 Unload...................................................................................................19
6.3 In-house transport .................................................................................20
6.4 Unwrap..................................................................................................20
7 Scope of delivery......................................................................................21
7.1 Scope of delivery and consumables .....................................................21
8 General information for all workstations/workstations........................25
8.1 Establish................................................................................................25
8.2 Condition of the installation site ............................................................25
8.3 Workspace ............................................................................................26
9 Specific information Workstation/Workbenches ..................................27
9.1 Workstation "M".....................................................................................27
9.1.1 Placing the accessories.........................................................................27
9.1.2 Emptying the drip pan ...........................................................................28
9.1.3 Optional: canister with level sensor.......................................................28
9.2 Workstation "L"......................................................................................29
9.2.1 Placing the cleaning device...................................................................29
9.2.2 Emptying the canister............................................................................30
9.3 Workstation "XL Pro".............................................................................31
9.3.1 Workstation XL Pro Component Overview............................................31
9.3.2 Set up and set up..................................................................................32
9.3.2.1 Grating holder........................................................................................32
9.3.3 Installation of the extraction arm ...........................................................33
Tools required for mounting the extraction arm: ........................................................................33
9.3.4 Installation of the suction hood..............................................................36
9.3.5 Placing and connecting the accessories...............................................38
9.3.6 Electrical connection .............................................................................40
9.3.7 Fuse box................................................................................................40
9.3.7.1 Control box +SKT1................................................................................40
9.3.7.2 Backups.................................................................................................40
9.3.8 Specifications/Nameplate (Workstation XL Pro only) ...........................41

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9.3.9 First start-up ..........................................................................................42
9.3.10 Replacing the activated carbon filter.....................................................43
9.3.11 Replacing the filter insert (silencer).......................................................44
9.3.12 Condensate drain..................................................................................45
10 Emptying, connecting and replacing the waste water canister ..........46
10.1 Emptying or replacing a full canister .....................................................46
10.2 Changing the battery of the level sensor on the waste water canister .47
11 Maintain.....................................................................................................48
11.1 Inspection and maintenance plan .........................................................48
12 Optional accessories ...............................................................................50
12.1 Water treatment module........................................................................50
12.2 Connection diagram water / air .............................................................50
12.3 Hydrojetpistole EP-06-040 ....................................................................51
12.3.1 Description ............................................................................................51
12.3.2 Adjustment of the valve pressure point.................................................52
12.4 Recording Hydrojet................................................................................52
12.5 Recording AutoFeed .............................................................................52
12.6 Fixing Clips / Pine tree Clips for attaching the mounts .........................52
13 Disposal.....................................................................................................53
13.1 Disposing of contaminated electrolytes.................................................53
13.2 Disposing of e-waste.............................................................................53
14 Decommissioning / Storage....................................................................54
15 Device technology....................................................................................54
16 Cleaning containers, handles and workstations...................................56
17 EC –Declaration of Conformity ..............................................................57

Workstation Owner's Manual –L, M and XL Pro Series
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1 Foreword Thank you for choosing the workstation series from REUTER GmbH
& Co. KG.
This instruction manual is intended to explain the safe handling and
operation of the workstation.
The user is provided with practical information and adjustment aids in
order to avoid operating errors.
Your specialist dealer will be happy to support and advise you on
commissioning, application or problems.
Our telephone hotline [phone] is always available to
provide you with competent advice.
Please read these operating instructions carefully before using them.
We wish you a lot of fun and successful work with our devices.
1.1 Validity of these operating instructions
These operating instructions refer to the following work tables:
•EP-06-030Workstation M - 800x400x1000mm
•EP-06-020Workstation L - 1200x800x1000mm
•EP-06-015Workstation XL Pro - 1200x800x2000mm (with arm)
Type-specific differences are marked and described accordingly.
1.2 Target group of these operating instructions
These operating instructions are intended for the operator and the
operating personnel of the workstation.
Before putting the "workstation" into operation, familiarize yourself with
the contents of this operating manual. In this way, you achieve better
work results and work safely.
If you have any difficulties or uncertainties, please contact our
customer service team who will be happy to assist you.
We reserve the right to make technical changes that contribute to the
improvement of our components.
1.3 Observance of the operating instructions
This manual is an integral part of the work.
The detailed operating instructions for the devicesand components
are available on our homepage under the "Download" menu.
The operating instructions must be available to the operating
personnel at all times.
The operating instructions must be read by the operating personnel
before commissioning.
The operator must have understood the content of the operating
instructions before commissioning.
If the "workstation" is passed on or resold, all operating instructions
and documentation belonging to the system must be handed over to
the new owner.

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1.4 EC and VDE directives
The electrochemical processing equipment complies with the CE
certificate of conformity:
➢2014/35/EU Low Voltage Directive
➢2014/30/EU EMC Directive
➢2011/65/EU RoHS Directive
1.5 Accident Prevention (UVV)
⚫Hazards can occur due to:
➢Electric current
➢Pollutants
➢Gases
➢Electrolytes
➢Carelessness
⚫Read our safety data sheets on the electrolytes we use.
⚫Observe the hazard warnings.
⚫Please note the following UVV regulations and information:
➢DGUV 1 Principles of Prevention
➢DGUV 3 Electrical installations and equipment
➢DGUV 4 Electrical installations and equipment
➢DGUV 6 Occupational health care
➢DGUV 9 Safety and health and safety signage at the
workplace
➢DGVU 209-074 Industrial robots
➢DGVU 109-602 Industry Electroplating
➢DGVU 209-009 Electroplating
➢DGUV 209-073 Workplace ventilation decision-making aid for
Operational practice
➢DGUV 204-007 First Aid Manual
➢DGUV 204-022 First aid in the company
➢DGUV 251-003 Up-to-date occupational health and safety
➢SDS's Safety Data Sheets
➢ChemG Act on Protection against Hazardous
Substances (Chemicals Act)
⚫TRGS528 Technical Rules for Hazardous Substances

Workstation Owner's Manual –L, M and XL Pro Series
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Hint
As of 1.05.2014, all UVV regulations and regulations have been
renumbered and named.
Abbreviations such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV-
I/BGG/GUV-G or GUV-SI will no longer exist.
Throughout, the fonts are divided into four categories.
➢DGUV regulations
➢DGUV rules
➢DGUV Information
➢DGUV Principles
Detailed information can be found e.g. Among www.dguv.de

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2 For your safety Read these operating instructions carefully. The following chapter
explains the pictograms used in this manual.
2.1 Convention
2.1.1 Pictograms The pictograms used in these instructions have the following
meanings:
Warning sign
➢Indications of possible hazards in the handling of
the device and accessories.
➢Warning signs are indicated by:
- a yellow triangle with a black border
- or white square with a red border
- and a symbol in the middle, which is based on
indicates a special hazardous situation.
Prohibition signs
➢References to prohibitions in the handling of the
device and accessories
➢Warning signs are indicated by:
- a white circle area with a red border
- and a symbol in the middle, which indicates a
special ban.
Mandatory signs
➢Indications for the use of protective equipment.
➢Mandatory signs are identified by:
- a blue circle area with a thin black border
- and a symbol in the middle, which indicates a
special commandment, e.g.: Wearing protective
clothing.
Sentinel ➢References to sections of these operating
instructions that must be paid special attention.
2.1.2 Types of display
The normal descriptions in the operating instructions are
displayed in the standard font size "Arial".
⚫Safety instructions to be observed are shown as shown
in the following example:
Security:
Hihe is the corresponding text...
⚫Tipsthatmake it easier to work with or use the device or
accessories are shown as shown in the following example:
Tipp:
Here is the corresponding text...
!

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2.1.3 Warning sign
➢Electromagnetic field warning
➢Hot surface warning
➢Warning of explosive substances
➢Warning of substances harmful to health
➢Warning of dangerous electrical voltage
➢Warning of dangers to life and limb
➢"Caution" warning about corrosive chemicals
➢Risk of crushing
➢Warning of flammable substances
2.1.4 Mandatory signs
➢Use eye protection
➢Use protective gloves
➢Use protective clothing
➢Pull out the power plug before opening
➢Safety footwear

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2.1.5 Prohibition signs
➢Prohibition for people with pacemakers
2.1.6 Note Characters
➢Indication of general sources of danger.
Be sure to read this section
➢Reference to tips or important information about working
with the workstation and accessories.
Be sure to read this section!
➢Disposal of old electrical and electronic equipment (valid in
the European Union and other European countries with a
separate collection system).
➢This symbol on the product or on the packaging means:
- This product must not be treated as household
waste.
- This product must be disposed of properly.
2.2 Safety measures in the event of a malfunction
⚫Turn off the workstation immediately.
⚫Pull the power plug.
⚫Secure and mark the "system" against being switched on
again.
➢After each repair, restore the full functionality of the
device.
➢Inspect cables for damage.
➢Check all safety devices for functioning.
⚫If electrolyte fluid gets into the eyes:
➢rinse your eyes immediately with plenty of water.
➢consult an ophthalmologist immediately.
⚫Secure heated workpieces from unauthorized access
!
!

Workstation Owner's Manual –L, M and XL Pro Series
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2.2.1 Safety-relevant environmental conditions
⚫The use of the workstation is:
➢limited to closed industrial and commercial areas.
➢expressly prohibited in potentially flammable and explosive
environments.
➢expressly prohibited in a humid environment
⚫Cover stone and concrete floors well.
➢Acids react with alkaline soil coverings such as:
Granite
Marble
Lime-sandstone
Stoneware
Tile
Screed
...
➢Wash off electrolyte splashes or stains immediately with
plenty of water and/or neutralit.
⚫The process to be used (electrochemical weld cleaning) may:
➢can only be operated in well-ventilated rooms.
⚫Chlorine-containing solvents must be removed from the work
area.
⚫During electrochemical cleaning/polishing, harmful fumes can
be produced by chemical reactions.
➢Always work with the suction device switched on
⚫Procedures that result in flying sparks must not be carried out
on the extraction table or in the vicinity.
➢Particles could be sucked in and set the filter on fire.
Security
The operator is obliged to ensure adequate ventilation of the work
area
!

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2.3 Possible sources of danger and protective measures
2.3.1 Possible sources of danger
⚫Improper handling of the workstation and its components.
⚫Unfavorable position of the cleaning electrode or the handle on
the workpiece or work surface:
➢The Elektrode or the felt or carbon fiber brush are in contact
with the metal surface.
➢In this case, electricity will continue to flow.
⚫If the components are connected incorrectly, vagabond
currents can lead to the destruction of electrical protective
conductors.
➢Defective live cables.
➢Damaged or defective switching elements.
➢Defective plug connections.
➢Non-existent or damaged Teflon insulation
⚫Non-use of protective clothing
➢Goggles
➢Apron or jumpsuit
➢Gloves.
⚫The carbon fiber brush, the electrode and the workpiece can
get about 200°C hot.
Risk of burns!
⚫Improper handling of chemicals.
➢Electrolyte splashes can cause chemical burns to the
eyes.
➢Splashed electrolyte liquid can stain stone floors or other
surfaces
⚫Electromagnetic fields can affect pacemakers.
⚫Squeeze:
➢on the doors
➢when moving the table up and down
➢when folding down the hood
⚫Carrying out work in the vicinity of the extraction table that
generates flying sparks.
!

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2.3.2 Protective measures
⚫Use of third-party devices on/on the workstation
➢Never use third-party devices on/on the workstation that
is not connected to our intended electrical protection
device.
⚫Repairs to electrical parts of the workstation
or power supply lines may only be carried out by qualified
electricians.
➢In the event of a short circuit or malfunction, have the
workstation checked immediately by a qualified
electrician.
➢Do not use the workstation and accessories as intended.
➢Only operate the workstation in the designated working
environment.
⚫Avoid stray streams.
➢Connect the ground cable directly to the workpiece or to
the receptacle intended for the workpiece.
⚫Place the cleaning electrode/handle on the workpiece or work
surface as follows:
➢that the electrode, felt or carbon fiber brush is not in
contact with the metal surface.
➢Electricity continues to flow, which can lead to damage or
hazards.
⚫In the event of an accident, disconnect the workstation from
the mains immediately.
⚫In the event of a malfunction, disconnect the workstation from
the mains immediately.
➢Always unplug the power cord during maintenance
⚫Work at the workstation only with appropriate, personal, acid-
resistant protective equipment.
➢Gloves
➢Apron and safety shoes.
➢Goggles.
⚫Always turn off the workstation before changing the editing
tools (brushes, felts... ).
⚫Secure hot objects against accidental touching.
⚫Never eat or drink at work!
It's forbidden!
⚫After working with electrolytes, always wash your hands
thoroughly with soap and plenty of water.
➢Wipe away splashed electrolyte liquid immediately with
plenty of water.
!

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⚫Please note the detailed instructions in our EC safety data
sheet for electrolytes.
➢Store the workstation, cleaning equipment, accessories or
chemicals so that they cannot get into the reach of
children.
⚫Pacemaker wearers may:
➢do not work with the workstation
➢are not in the immediate vicinity of the workstation!
⚫Never use the workstation for work that generates flying
sparks, such as: Grind.
➢The flying sparks can damage filter mats.
➢The flying sparks can lead to a fire.
⚫Work that generates flying sparks may only be carried out at a
sufficiently large safety distance from the workstation.
⚫Do not load the table with more than:
➢Workstation M 100 kg
➢Workstation L 200 kg
➢Workstation XL Pro 200 kg

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2.3.3 Checks before each start of work
Before each start of work, check:
➢All live cables and wires for damage to the insulation.
➢All live cables and wires for breaks and kinks of the
strands within the insulation.
➢All plugs and connectors for damage.
➢All switches for damage, e.g. chipped housing parts.
➢The workpiece clamp for external damage.
➢Whether all Teflon insulation is present and undamaged.
➢Make sure that you do not pull or lay electrical wires over
sharp edges.
➢Your workplace must be freely accessible
➢Eliminate stumbling blocks.
➢Is the suction running?
➢Fill level of the canister (risk of overflow).
➢Sewage canister connected?
➢Sewagetap on the hose is open?
⚫Visual inspection on the control box +SKT1 (viewing window)
➢Are all protective devices switched on?
➢If not →have immediately checked by qualified
electricians!
2.4 Possible misuse
⚫Connecting to an incorrect mains voltage can lead to the
destruction of the components.
⚫The connection of third-party components that are not
approved by Reuter GmbH can:
➢lead to the destruction of the extraction table and
components.
➢lead to a risk to persons.
⚫The use of chemicals that are not approved by Reuter GmbH
& Co. KG can:
➢lead to damage to health,
➢negatively affect the result of the work.
⚫The use of an unsuitable electrolyte for a specific application.
Example: The use of cleaning electrolytes for signing/labeling:
➢may result in staining or illegible signing/labeling.
⚫Carry-over of marking electrolyte into the cleaning electrolyte
➢Leads to matt spots or blackening on the workpiece
surface.
!
!

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2.5 Residual risks
Possible risk
Effect
Remedy
Electrolytes get into the
hands of children or people
who are inexperienced in
handling chemicals.
Depending on the misuse:
- Chemical burns of the skin
- Chemical burns of clothing
- Chemical burns of other
objects
- Severe internal injuries when
ingesting the chemicals
Store electrolytes and other
chemicals in such a way that
they are only accessible to
authorized persons.
Device is used by
unauthorized persons
(curiosity, play instinct)
- Burns of the skin in case of
too
Strong heat generation of the
electrode or workpiece
- Inhalation of vapors with
Corresponding damage to
health
Make sure that the device
can only be used by
authorized persons.
After use, secure the
appliance against improper
use.
Uncontrolled rollingof the
work table
- Damage to other items
Operation of the parking
brakes
Squeeze
- Skin abrasions
-Broken bones
Be careful when taking out
and inserting the grating or
drip pan.
Overflowing canister
- Contamination of the soil
- Injury to persons
- Contamination of the table
- Regular emptying of the
collection canister
- Collection canister with
level sensor
Non-company electrolytes
- Injury to the operator
- Destruction of machines and
tools
Only use electrolytes from
Reuter GmbH
Cable damage
- Destruction of the machine
- Before moving the
workstation, disconnect all
plugs from the mains
- Secure the cables to the
workstation
Too much weight
-Collapse
- Tilt
Maximum payload:
- Workstation M: 100kg
- Workstation L: 200 kg
- Workstation XL Pro: 200 kg
Table 1 Residual risks

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3 Requirements for personnel and operators
3.1 Operator
⚫The following knowledge is required:
➢A briefing on how to operate the "Works".
➢Instruction on how to handle the components.
➢Safety instruction on the dangers of handling electrical
equipment.
➢Safety instruction on the dangers of handling chemicals.
⚫The following activities may be carried out:
➢Electrochemical cleaning with machines from Reuter
GmbH.
➢Selection and use of electrolytes for appropriate
applications.
➢Change of cleaning, marking tools and wear parts.
➢Turn the workstation and components on and off.
➢Rectification of minor malfunctions after instruction.
This knowledge is imparted either by REUTER GmbH & Co. KG or
other authorized persons or institutions.
3.2 Operator
⚫The operator must regularly instruct the staff in accordance with
the legal requirements.
⚫Untrained personnel or unauthorized persons are not allowed to
use the workstation and components.

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4 Warranty and liability
Warranty and liability claims for personal injury and property
damage are excluded if they are attributable to one or more of the
following causes:
⚫Non-Intended use
➢the "Workstation".
➢of the components belonging to the "Workstation".
➢the chemicals associated with the electrochemical
processing equipment.
➢Use of inappropriate chemicals.
Only use electrolytes that have been approved by
Reuter GmbH!
➢Overload
•Workstation M 100 kg payload
•Workstation L 200 kg payload
•Workstation XL Pro200 kg Loading capacity
⚫Failure to comply with the
➢Work and safety instructions in this manual.
➢Operating instructions of the "workstation" or the
components.
⚫Improper
➢Commissioning
➢Commissioning in the event of improperly installed guards
➢Service
➢Maintenance
➢Repairs carried out
➢Repair by unqualified personnel.
⚫Use
➢The "workstation" in residential and office spaces
➢in potentially flammable and explosive environments
➢in a humid environment
➢arbitrary structural changes
⚫Noncompliance
➢the prescribed maintenance intervals
Hint
For damages and malfunctions caused by operating with
components and chemicals from other manufacturers, no claims of
any kind can be made against REUTER GmbH & Co. KG.
Unless it is proven in a factual manner that the damage was clearly
caused by negligent design or production by REUTER GmbH & Co.
KG and was foreseeable at the time of construction.

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4.1 Material defects ⚫The purchaser must immediately notify the supplier in writing of
material defects within 14 days.
⚫If the supplier and consumer have not agreed on limitation
periods for claims for material defects, the statutory provisions
shall apply.
⚫In the event of a claim for material defects, submit a certificate
showing that the limitation period has not been exceeded.
5 Terms
Term
Meaning
Distilled water
Distilled water does not contain minerals and is therefore very "soft".
It is obtained by distillation.
Demineralized water
Demineralized water is obtained by filtration. It contains hardly any
minerals and is also very "soft".
Electrolyte
Electrolytes are electrically conductive chemicals that are used in
various compositions and concentrations for cleaning, polishing and
marking.
➢SIGNING - Electrolyte is used for labeling.
➢Cleaning electrolyte (Cleaner, SuperCleaner, Polisher) is
used for cleaning or polishing.
Felts
Felts are absorbent fabrics that are impregnated with electrolytes
and used to:
➢Sign
➢Clean
➢Polish
Carbon electrode
Carbon electrodes consist of a rigid carbon body, which is used to
attach the marking and cleaning felts and to transmit electricity.
Carbon Fiber Brush
Carbon fiber brushes consist of up to 1.5 million individual carbon
fibers. During the cleaning process, the current is distributed over
the individual fibers. A small arc (~3 –7 μm in size) forms on each
fiber that comes into contact with the workpiece surface.
Passivate
Passivation is the inactivation of oxidation processes on the
workpiece surface by chemical treatment.
Signing/labeling
Signing/marking is a targeted oxidation process that takes place in
the metal surface and not a superficial application of paint particles.
Therefore, permanent and forgery-proof! During signing, a marking
electrolyte and electr. Stream information is transferred from a
template to the workpiece surface. All electrically conductive metal
surfaces can be labeled with the appropriate electrolyte.
Signing stencils
Signing templates contain the information that can be obtained by
means of the marking tool, marking electrolyte and electr. current
can be transferred to the workpiece surface.

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Signing stamps
A marking stamp is the combination of carbon electrode, handle and
signing felt attached to it.
Water hardness
The mineral content in the water determines the degree of
hardness. The higher the concentration of certain minerals in the
water, the higher the degree of hardness. The degree of hardness
is given in "degree of German hardness" [°dH].
6 Delivery, internal transport, unpacking
Security
As a matter of principle, all activities required for delivery, transport,
unpacking and storage must be carried out with the utmost care and
all rules and regulations required for safety must be observed.
Failure to follow safety rules and regulations can lead to severe cuts,
bruises and broken bones.
6.1 Delivery ⚫The devices and components are delivered in
orange Euro plastic boxes on pallets by forwarding
agent, parcel service or with Reuter GmbH's own
vehicle.
➢For safe transport, the extraction arm was
dismantled and packed separately. (XL Pro
Workstation only).
➢Cleaning equipment and accessories were
also packaged separately.
➢See chapter Setup and Commissioning for
more information.
6.2 Unload ⚫For unloading the scope of delivery, you may only
use hoists and means of transport that are approved
for the corresponding load.
➢All hoists and their accessoriesmust be suitable
for the intended use and comply with current
safety standards.
⚫The workstation can be moved on its own wheels
after unloading.

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6.3 In-house transport
⚫For internal transport, you may only use lifting
equipment and means of transport that are suitable
for the intended use and comply with current safety
standards.
⚫The workstation can be moved on its own wheels
after unloading.
⚫Move the table unloaded.
⚫Move the table slowly
➢Avoid jerky movements.
➢Jerky movements can create a tipping moment.
6.4 Unwrap
Security
When unpacking the devices and components, be sure to follow the
corresponding operating instructions
⚫Remove the protective film, if any.
⚫Remove the tension straps that secure the load on the pallet.
⚫To do this, cut the tension straps with a side cutter.
⚫Carefully lift the workstation off the pallet and place it upright on
the four wheels.
⚫For this purpose, use suitable lifting equipment with secure
slinging aids.
⚫Carefully open the door of the workstation.
➢Components that may have been stowed inside may have
come loose.
Security
The tension belts are under strong mechanical tensile stress. Do not
stand in the "trajectory" of the two tension belt parts.
In no case do not hold the tension straps when cutting them.
➢Cuts can be the result.
➢Wear appropriate safety clothing.