Revo S2PH User manual

USER’S MANUAL
Rev. 02/2019
2PH
Solid-State Relay
From 60 to 90A - 120 to 210A
003
M-RS2-60-210
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. [phone] - Fax [phone]
E-mail: [e-mail] - Web: www.cdautomation.com

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3
Declaration of conformity
Declaration of conformity - Dichiarazione di Conformità
PRODUCT MANUFACTURER / PRODUTTORE:
CD Automation S.R.L.
Controllers, Drives & Automation
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
P.I. 08925720156 -Tel. [phone] - Fax [phone]
E-mail: [e-mail] - Web: www.cdautomation.com
Declare that the product / Dichiara che il prodotto:
Revo S 2PH 60-210A
PRODUCT DESCRIPTION: Electric power control
SCOPE OF APPLICATION: Thermal control process
DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica
UTILIZZO: Controllo processi termici
FULFILS THE REQUIREMENTS OF THE STANDARD:
Electrical safety Standard EN60947-1 :2007 + A1 2011, A2 2014
EN60947-4-3:2014
Generic Emission standard EN60947-4-3:2014 Group 1 Class A emissions
Generic Immunity standard EN60947-4-3:2014 Industrial Immunity
SODDISFA I REQUISITI DELLA NORMA:
Specica di sicurezza EN60947-1 :2007 + A1 2011, A2 2014
EN60947-4-3:2014
Specica sulle emissioni EN60947-4-3:2014 gruppo 1 emissioni classe A
Specica sulle Immunità EN60947-4-3:2014 Immunità industriale
CDAutomation declares that The products above mentioned they are conforming to the directive
CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva
Bassa Tensione (low Voltage) EMC directive updated 2014/30/EU,
Low Voltage Directive updated 2014/35/EU
Issued on: 20/03/2017
Data di emissione: 20/03/2017
Amministratore Unico e
Legale Rappresentante
Claudio Brizzi

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REVO S 2PH from 60A to 210A User’s manual
Important warnings for safety
This chapter contains important information for the safety. The not observance of these instructions may result
in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components
system included.
The installation should be performed by qualied persons.
In the manual are used symbols to give more evidence at the notes of safety and operativity for the attention
for the user:
This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death by Electrical Shock
Hazard Symbol (a lightning bolt in a triangle) precedes an electric shock hazard
CAUTION or WARNING safety statement.
Warning or Hazard that needs further explanation than the label on unit can
provide. Consult User’s Guide for further information.
Unit is compliant with European Union directives.
See Declaration of Conformity for further details on Directives and Standards
used for Compliance.
If available, unit is a Listed device per Underwriters Laboratories. It has been
investigated to ANSI/UL® 508 standards for Industrial Control Switches and
equivalent to CSA C22.2 #14.
For more detail search for File E231578 on www.ul.com
ESD Sensitive product, use proper grounding and handling techniques when
installing or servicing product.
Do not throw in trash, use proper recycling techniques or consult manufacturer
for proper disposal.
A “NOTE” marks a short message to alert you to an important detail.
A “CAUTION” safety alert appears with information that is important for protecting your equipment and
performance. Be especially careful to read and follow all cautions that apply to your application.
A “WARNING”safety alert appears with information that is important for protecting you, others and equipment
from damage. Pay very close attention to all warnings that apply to your application.
Safety notes
WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to applicable
electricalcodes and standard wiring practices when installing and operating this product. Failure to do
so could result in damage, injury and death.
AVERTISSEMENT! Pour éviter d’endommager la propriété et l’équipement, les blessures et la perte
de vie, respecter les codes électriques en vigueur et les pratiques de câblage standard au moment
de l’installation et de l’utilisation de ce produit. Dans le cas contraire, cela peut entraîner la mort, des
blessures graves ou des dommages.
IND. CONT. EQ.
E231578 2RD5

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WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse
or other user serviceable component replacement must be performed only by properly qualied
personnel. Service personnel must read this manual before proceeding with work. While service is
being performed un-qualied personnel should not work on the unit or be allowed in the immediate
vicinity.
AVERTISSEMENT! Tous les services, y compris l’inspection, l’installation, le câblage, l’entretien, le
dépannage, le remplacement de fusibles ou d’autres composants pouvant être réparés par l’utilisateur,
doivent être eectués uniquement par un personnel diment qualié. Le personnel de service doit lire ce
manuel avant d’eectuer tout travail. Pendant que l’entretien est exécuté, tout personnel non qualié ne
doit eectuer de travail sur l’appareil ni se trouver a proximité.
WARNING! When in use the power controller is connected to dangerous voltages. Do not remove the
protective covers without rst disconnecting and preventing power from being restored while servicing
the unit.
AVERTISSEMENT! Au moment de l’utilisation, le régulateur de puissance est connecté a des tensions
dangereuses. Ne retirer aucun couvercle de protection sans d’abord débrancher l’appareil et ainsi
empêcher l’alimentation d’être rétablie pendant l’entretien.
WARNING! Do not use in aerospace or nuclear applications.
AVERTISSEMENT! Ne pas utiliser pour les applications aérospatiales ou nucléaires.
WARNING! The power controller’s protection rating is IP20 with all covers installed and closed. It must
be installed in an enclosure that provides all the necessary additional protections appropriate for the
environment and application.
AVERTISSEMENT! L’indice de protection du régulateur de puissance est de IP20 lorsque les couvercles
sont installés et fermés. L’appareil doit être installé dans une enceinte qui assure toute la protection
supplémentaire nécessaire pour l’environnement et l’application.
WARNING! Ground the power controller via the provided protective earth grounding terminal. Verify
ground is within impedance specications. This should be veried periodically.
AVERTISSEMENT! Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre
de protection fournie. Vérier que la prise de terre est conforme aux spécications de l’impédance. Cela
doit être vérié périodiquement.
WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting o the
power, wait at least one minute for internal capacitors to discharge before commencing work that brings
you in to contact with power connections or internal components.
AVERTISSEMENT! Risque de décharges électriques: lorsque le régulateur de puissance est mis sous
tension, après avoir été éteint, attendre au moins une minute pour que les condensateurs internes se
déchargent avant de commencer tout travail incluant le contact avec les connexions électriques ou les
composants internes.
WARNING! The installation must be protected by electromagnetic circuit breakers or by fuses. The
semiconductor fuses located inside the power controller are classied for UL as supplementary
protection for semiconductor devices. They are not approved for branch circuit protection.
AVERTISSEMENT! L’installation doit être protégée par des disjoncteurs électromagnétiques ou des
fusibles. Les fusibles pour semi-conducteurs situés a l’intérieur du régulateur de puissance sont classés
UL comme protection supplémentaire pour les dispositifs pour semi-conducteurs. Ils ne sont pas
approuvés pour la protection des circuits de dérivation.
WARNING! When making live voltage or current measurements, use proper personal protective
equipment for the voltages and arc-ash potentials involved.

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REVO S 2PH from 60A to 210A User’s manual
AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un
équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique
concernés.
WARNING! Verify the voltage and current ratings of the power controller are correct for the application.
AVERTISSEMENT! Vérier que les valeurs de tension et de courant du régulateur de puissance sont
correctes pour l’application.
CAUTION: To avoid compromising the insulation, do not bend wire or other components beyond their
bend radius specications.
ATTENTION: Pour éviter de compromettre l’isolation, ne pas plier le l ou tout autre composant au-delà
de ses spécications en matière de rayon de courbure.
CAUTION: Protect the power controller from high temperature, humidity and vibrations.
ATTENTION: Protéger le régulateur de puissance contre les températures élevées, l’humidité et les
vibrations.
CAUTION: The power controller warranty is void if the tested and approved fuses are not used.
ATTENTION: La garantie du régulateur de puissance est nulle si aucun fusible testé et approuvé n’est
utilisé.
CAUTION: Only trained and authorized personnel should access and handle the internal electronics
and they must follow proper electro-static prevention procedures.
ATTENTION: Seul le personnel formé et autorisé peut accéder aux composants électroniques internes
et les gérer, et il doit se conformer a des procédures de prévention électrostatique appropriées.
CAUTION: Install an appropriately sized RC lter across contactor coils, relays and other inductive
loads.
ATTENTION: Installer un ltre RC de dimensions appropriées sur les bobines du contacteur, les relais et
autres charges par induction.
NOTE: Provide a local disconnect to isolate the power controller for servicing.
REMARQUE: Fournir une déconnexion locale an d’isoler le régulateur de puissance pour l’entretien.
NOTE: The nominal current is specied for ambient temperatures at or below 40° C. Ensure the application
design allows for adequate cooling of each power controller. The power controller must be mounted
vertically. The cooling design must prevent air heated by one power controller from causing power
controllers mounted above to exceed the ambient operating temperature limit. When power controllers
are mounted side by side allow a minimum spacing of 15mm between them.
REMARQUE: Le courant nominal est précisé pour des températures ambiantes égales ou inférieures
a 40°C. S’assurer que la conception de l’application permette le refroidissement adéquat de chaque
régulateur de puissance. Le régulateur de puissance doit être monté verticalement. La conception de
refroidissement doit empêcher l’air chaué par le régulateur de puissance de dépasser la limite de
température de fonctionnement ambiante de la part des régulateurs de puissance montés au-dessus.
Lorsque les régulateurs de puissance sont montés côte a côte, il faut conserver un espacement minimal
de 15 mm entre les deux.
NOTE: Use only copper cables and wires rated for use at 90°C or greater.
REMARQUE: N’utiliser que des cables et des ls en cuivre pour l’utilisation a 90°C ou plus.

REVO S 2PH from 60A to 210A User’s manual
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Maintenance
In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The
frequency of this servicing depends on environmental pollution.
Also check periodically if the screw for the power cables and safety earth are tightened correctly
(See Connection Diagram)
Warranty condition
Producer gives a 12 months warranty to its products.
The warranty is limited to repairing and parts substitution in our factory and does
exclude products not properly used and fuses.
Warranty does not include products with serial numbers deleted. The faulty
product should be shipped to Producer at customer’s cost and our Service will
evaluate if product is under warranty terms.
Substituted parts remain of Producer property.
Return Material Authorization (RMA)
Customers wishing to return any items, whether they are incorrectly supplied, faulty or damaged in transit,
must rst complete a Return Material Authorisation (RMA) form to obtain an RMA number from the Service
Department.
A full repair service is available for customers. Prior to submitting the RMA form and returning products,
customers are recommended to contact the technical support team to determine whether the issue can be
resolved with telephone support.
How the RMA service works
The RMA form and details are availableon our web sites:
https://www.cdautomation.com/returns-material-authorisation/
When completing the RMA form, please be as specic as possible about the problem, including any pertinent
application details. The more information given, the more quickly and more thoroughly the problem can be
solved. The minimum information required is:
1. The Full Model Number
2. Quantity of units being returned
3. The units Serial Number(s)
4. A description of the problem (“faulty” or “unknown” is not sucient)

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REVO S 2PH from 60A to 210A User’s manual
Declaration of conformity ..................................................3
Important warnings for safety ..............................................4
Maintenance ...............................................................7
Basic Connections.........................................................10
Identication and Order Code .............................................11
2.1. Identication of the unit .........................................................11
2.2. Order code ......................................................................12
Technical Specications ...................................................13
3.1 General features .................................................................13
3.2 Input features ...................................................................13
3.3 Output features (power device) ..................................................13
3.4 Fan Specication (60-90A) .......................................................13
3.5 Fan Specication (120-210A) .....................................................13
3.6 Environmental installation conditions............................................14
3.7 Derating curve...................................................................14
Installation ................................................................15
4.1 Dimensions and weight ..........................................................15
4.2 Fixing holes......................................................................16
Wiring instructions ........................................................17
5.1 Terminals Positions 2Ph 60-90A Size .............................................17
5.2 Terminals Positions 2Ph 120-210A Size ...........................................18
5.3 Thermal Switch (OPTION) .......................................................19
5.4 Power Terminals .................................................................20
5.5 Command Terminals.............................................................20
5.6 Connection Diagram for 3 phases (control on 2 phases) from 60 to 90A ..........22
5.7 Connection Diagram for 3 phases (control on 2 phases) from 120 to 210A.........23
Led status and alarms .....................................................24
1
2
3
4
5
6
Summary

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Heater Break alarm and SCR short circuit..................................24
7.1 Heater break Calibration procedure..............................................24
7.2 HB Alarm contact ................................................................25
Input setting...............................................................26
8.1 Input calibration procedure......................................................27
Firing type.................................................................28
9.1 Zero Crossing (ZC) with SSR input ................................................28
9.2 Burst Firing (BF) with Analog Input...............................................28
9.3 Burst Firing settings .............................................................29
Internal Fuse ..............................................................30
10.1 Fuses Replacement.............................................................31
Trouble shooting ..........................................................32
7
8
9
10
11

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REVO S 2PH from 60A to 210A User’s manual
Basic Connections
Star wiring with resistive load (control on two phases)
V = Nominal voltage of the load
I = Nominal current of the load
P = Nominal power of the load
Delta wiring with resistive load (control on two phases)
V = Nominal voltage of the load
I = Nominal current of the load
P = Nominal power of the load
1
I= P
1,73V
I= P
1,73V
V
V

REVO S 2PH from 60A to 210A User’s manual
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Identification and Order Code
2.1. Identication of the unit
Caution: Before to install, make sure that the Thyristor unit have not damages. If the product
has a fault, please contact the dealer from which you purchased the product.
The identication’s label give all the information regarding the factory settings of the Thyristor unit, this label is
on the unit, like represented in gure.
Verify that the product is the same thing as ordered.
2

12
REVO S 2PH from 60A to 210A User’s manual
CURRENT 4 5 6
description code
60A 0 6 0
75A 0 7 5
90A 0 9 0
120A 1 2 0
150A 1 5 0
180A 1 8 0
210A 2 1 0
MA X VOLTAGE 7
description code
480V 4
600V 6
690V 7
AUX VOLTAGE SUPPLY 8
description code
No Aux Voltage without HB and/or Analog Input up to 210A
included 0
With HB and/or Analog Input on all unit ≤ 210A Aux Volt
12:24V ac-dc 4
INPUT 9
description code
SSR S
0:10V dc V
4:20mA A
FIRING 10
description code
Zero Crossing ZC Z
Burst Firing 4 Cycles On at 50% Power Demand 4
Burst Firing 8 Cycles On at 50% Power Demand 8
Burst Firing 16 Cycles On at 50% Power Demand 6
CONTROL MODE 11
description code
Open Loop 0
FUSES & OPTION 12
description code
Fixed fuse Std for all Units >40A F
Fixed fuse Std + CT + HB H
FAN VOLTAGE 13
description code
Fan 115Vac 1
Fan 230Vac Std Version 2
Fan 24Vdc 3
APPROVALS 14
description code
CE EMC For European Market 0
CE EMC + cUL® listed and cULus 508® listed L
MANUAL 15
description code
None 0
Italian 1
English 2
German 3
French 4
VERSION 16
description code
Std Version 1
2.2. Order code
123456 78910 11 12 13 14 15 16
REVO S 2PH RS2___-__________

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Technical Specifications
3.1 General features
Cover and Socket material: PolymericV2
Utilization Category AC-51 AC-55b
IP Code 20
Method of Connecting Load in Delta, Load in Star
Auxiliary voltage: 12÷24V dc/ac (max 70mA) If requested
Relay output for Heater Break Alarm
(only with HB option): 0.5A a 125VAC
3.2 Input features
Logic input SSR: 5 ÷ 30Vdc 18mA Max (ON >5Vdc OFF <4Vdc)
Logic input SSR with HB option: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc)
Analog Input V: 0 ÷ 10Vdc (15KW)
Analog Input A: 0 ÷ 20mA / 4 ÷ 20mA (100W)
Digital Input calib. (only with HB option): 12 ÷ 24V dc/ac (max 37mA)
3.3 Output features (power device)
Current Nominal
Voltage
range
(Ue)
Repetitive peak
reverse voltage
(Uimp)
Latching
current
Max peak
one cycle
Leakage
current
FUSE I2T
value
Suggested
A2s
(at500V)
Frequency
range
Power loss
Thyristor
+
Fuse
Isolation
Voltage
(Ui)
(A) (V) (480V) (600V) (mAe) (10msec.)
(A)
(mAe) tp=10msec (Hz) I=Inom (W) Vac
60 24÷600 1200 1600 600 1900 15 8680 47÷70 205 3000
90 24÷600 1200 1600 600 1900 15 8680 47÷70 290 3000
120 24÷600 1200 1600 600 1900 15 14280 47÷70 398 3000
150 24÷600 1200 1600 300 5000 15 17500 47÷70 409 3000
180 24÷600 1200 1600 300 5000 15 30800 47÷70 469 3000
210 24÷600 1200 1600 300 5000 15 53900 47÷70 598 3000
75A for UL
3.4 Fan Specication (60-90A)
Supply: 230Vac Standard Power 16W (1 Fan)
Supply: 115Vac Option Power 14W (1 Fan)
Supply: 24Vdc Option Power 7W (1 Fan)
3.5 Fan Specication (120-210A)
Supply: 230Vac Standard Power 32W (16W for 2 Fans)
Supply: 115Vac Option Power 28W (14W for 2 Fans)
Supply: 24Vdc Option Power 14W (7W for 2 Fans)
3

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REVO S 2PH from 60A to 210A User’s manual
Derating
For higher cabinet
temperature
contact the producer
of the unit
l max = l nominal x K
1
15 20 25 30 35 40 45 50 55
1,2
1
0,8
0,6
0,4
0,2
0
1 1 1 1
0,9
0,8
CABINET TEMPERATURE °C
K
3.6 Environmental installation conditions
Ambient temperature 0-40°C (32-104°F) at nominal current.
Over 40°C -104°F use the derating curve.
Storage temperature -25°C to 70°C
-13°F to 158°F
Installation place Don’t install at direct sun light, where there are
conductive dust, corrosive gas, vibration
or water and also in salty environmental.
Altitude Up to 1000 meter over sea level.
For higher altitude reduce the nominal current
of 2% for each 100m over 1000m
Humidity From 5 to 95% without condense and ice
Pollution Level Up to 2nd Level ref. IEC 60947-1 6.1.3.2
3.7 Derating curve

REVO S 2PH from 60A to 210A User’s manual
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Installation
Before to install, make sure that the Thyristor unit have not
damages.
If the product has a fault, please contact the dealer from
which you purchased the product. Verify that the product is
the same thing as ordered.
The Thyristor unit must be always mounted in vertical
position to improve air cooling on heat-sink.
Maintain the minimum distances in vertical and in horizontal
as represented.
When more unit has mounted inside the cabinet maintain
the air circulation like represented in gure.
Sometimes is necessary installing a fan to have better air
circulation.
4
≥5 cm
≥15 cm
≥2 cm
AIR
AIR
4.1 Dimensions and weight
Size W (mm) D (mm) H (mm) Weight (kg)
SR15 (60-90A) 93 170 273 3,6
SR16 (120-210A) 186 170 273 7
REVO S 2PH 60-90A (Size SR15) REVO S 2PH 120-210A (Size SR16)
WD
H
W
D
H

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REVO S 2PH from 60A to 210A User’s manual
71
260
165
260
5
5
5
5
5
5
5 5
4.2 Fixing holes
REVO S 2PH 60-90A (Size SR15) REVO S 2PH 120-210A (Size SR16)

REVO S 2PH from 60A to 210A User’s manual
17
Wiring instructions
The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for
this reason in accord to the fundamental practices rules is opportune take some precautions:
• The coil contactor, the relays and other inductive loads must be equipped with opportune RC lter.
• Use shielded bipolar cables for all the input and output signals.
• The signal cables must not be near and parallel to the power cables.
• Local regulations regarding electrical installation should be rigidly observed.
Use copper cables and wires rated for use at 90°C only.
Power cable torque (suggested)
Type Connector
Type
Torque Lb-in
(N-m)
Wire Range
mm²(AWG )
MAX Current
Terminals
Wire Terminals
UL Listed (ZMVV)
060
090
120
Screw M6 70.8 (8.0)
16(5)
25(3)
35(2)
150 Fork/Spade Terminal
Copper Tube Crimp.Lug
150
180
210
Screw M8 141,6 (16.0)
50(0)
70(00)
90(000)
250 Fork/Spade Terminal
Copper Tube Crimp.Lug
75A for UL
Cable dimensions of the Command Terminals
0.5 mm² (AWG 18)
Cable dimensions of the Earth (suggested)
16 mm² (AWG 6) up to 120A
25 mm² (AWG 4) up to 210A
5.1 Terminals Positions 2Ph 60-90A Size
5
Top view Down view

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REVO S 2PH from 60A to 210A User’s manual
5.2 Terminals Positions 2Ph 120-210A Size
Top view
Down view

REVO S 2PH from 60A to 210A User’s manual
19
5.3 Thermal Switch (OPTION)
N.C. switch open when the heatsink temperature is 90°C +/- 5%
Terminal Description
TS Thermal Switch 1
TS Thermal Switch 2

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REVO S 2PH from 60A to 210A User’s manual
5.4 Power Terminals
Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
Terminal Description
L1 Line Input Phase 1
T1 Load Output Phase 1
L3 Line Input Phase 3
T3 Load Output Phase 3
5.5 Command Terminals
Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
Terminal block M1 for SSR Input
Terminal M1 Description
1 Not connected
2 Not connected
3 Not connected
4 Not connected
5 Not connected
6 Not connected
7 - Input SSR
8 + Input SSR
9 Not connected
10 Not connected
11 Fan supply (230V standard – 115V option)
12 Fan supply (230V standard – 115V option)