RFpower HVLA700AY Instruction manual

MANUALE INGLESE AMPLIFICATORE HVLA700AY REV.0
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MANUAL
SOLID STATE HF/VHF
LINEAR AMPLIFIER 1.5-55 MHz
RFpower model HVLA700AY
-Automatic for YAESU and ELECRAFT transceiver –
- Manual for any other brand -

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SUMMARY
Summary…………………………………………………………………………………………………………………………… page 2
Introduction – General Description……………………………………………………………………………… page 3
Technical Data………………………………………………………………………………………………………………….. page 4
Packing – Dislocation – Electrical Connections………………………………………………………… page 5
Operation…………………………………………………………………………………………………………………………… page 6 – 7
Warranty – Declaration of Conformity……………………………………………………………………….. page 8
Appendix…………………………………………………………………………………………………………………………….. page 9

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INTRODUCTION
Thanks for the preference granted us in the purchase of our solid state HF/VHF linear amplifier
model HVLA700AY (in succession called amplifier). The professional construction, the use of selected and
oversized components and the technical solutions adopted make it a high quality product, accurate and reliable
during the time. We recommend a suitable use of this amplifier and only for high distance links.
Finally, we advise to read this manual before operating this equipment.
GENERAL DESCRIPTION
The amplifier covers all amatorial bands from 1.5MHz to 55MHz and all operative modes. Its peculiarities can be
summed up in: immediate operativity, no tuning operations, low consumption, quitness and reduced weight. It
can be automatically controlled by any type of YAESU and ELECRAFT transceiver equipped with “BCD DATA”
output. The absence of a software does not reduce the quality of the amplifier, on the contrary, it protects it
from all the problems due to the software time response, however short they are, are sometimes source of
serious damage.
It is composed by these circuits:
-Activ input match/attenuator able to match perfectly the output impedance of the transceiver with the
input impedance of the amplifier and to protect, in a very effective way, the amps in case you exceed the drive
power.
-Power amplifier stage push-pull AB class type composed by 4 X VRF151 RF Power Vertical Mosfet chosen
for their robustness, resistant to high impedance mismatches and low Intermodulation Distortion (IMD).
-Output filters it is the only amplifier, built with high quality components planned for having an high
suppression of the unwanted emissions (harmonics and spurios).
-ALC circuit essential for reduce the drive power level in the case the output power of the amplifier get to
values that produce distortion. It works also when we are in the presence of an excessive level of antenna
SWR.
-Protections that, thanks to the high quality of the “directional couplers” used, protect the amplifier in case of
wrong change of the filter band, excessive VSWR, open antenna and short circuit antenna. The temperature
sensors preserve the RF power Mosfet from excessive thermic stress and “shift” in the working class of the
amplifier.
-Power supply of switching type, oversized, no “noise” and equipped with “Power Factor Corrector” circuit
according to the new European Rules on energetic efficiency.

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TECHNICAL DATA
-Frequency Coverage: 1.5 to 55 MHz (all amateur frequencies)
-Operation Mode: All modes
-Filter Bandswitch: Automatic for YAESU and ELECRAFT transceiver – Manual for any other brand
-Nominal Drive Power: 50 watts
-AMP Input VSWR: 1.2:1 max.
-Output VSWR: 2:1 (typical)
-Output Power (@ +/- 1dB): 700 watts (PEP) SSB over 600 watts KEY DOWN
- SSB-CW : do not exceed the output power level of 600-650 watts;
- RTTY : do not exceed the output power level of 350-400 watts;
- AM : do not exceed the output power level of 125-150 watts.
-Output Filter: Low pass type
-Output Filter Band: 160 – 80 – 40 – 30/20 – 17/15 – 12/10 – 6 meter
-Harmonics: Better than –55dB
-Third Order IMD: Better than –32dB
-IN/OUT Impedance: 50 ohms unbalanced SO-239 connectors
-ALC: Adjustable negative going level –5VDC (10Kohms)
-PA Transistor: VRF151 MICROSEMI RF Power Vertical Mosfet
-Amplifier Circuitry: Push pull AB class
-Cooling: Quiet variable speed forced air cooling by built-in dual ball bearing fan
-RX/TX Switching Time: Lower than 10ms
-Switching Power Supply Protections: Short circuit, overload, over voltage, over temperature, bias stability
-RF Protections: High antenna VSWR (over 2:1), wrong band, input overdrive, over temperature,
bias stability
-AC Power Supply Range: 90 VAC to 260 VAC 50/60Hz
-Power Rating (max.): 1500 VA
-Power Line Fuse: 2 x 10 A (5x20 fast type)
-Color: Black / Silver-grey
-Dimensions (approx.): 37 x 32 x 17cm - 14,6 x 12,6 x 6,7 in. (L x D x H)
-Weight (approx.): 11 Kg (24,25 lb.)

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PACKING
After removing the amplifier from its packing, that you have to keep conserved, verify carefully that it hasn’t
suffered damage in consequence of transport; in that case contact us immediately.
DISLOCATION
Place the amplifier in a way that all the controls are easily accessible and put it in a place far from souces of
heat. Is very important that the air circulates plentifully on every side of the amplifier setting it therefore far
from other objects.
GROUNDING
To avoid electrical shocks, RF and/or TVI interferencies, we advise you to connect the amplifier to a good
electrical safety ground with the proper terminal labeled “GROUND” placed on the back. The connection has to
be as much short as possible and with the suitable section. Do not connect with gas and water mains, radiators
and/or metallic structures. You must always connect the “GROUND” of the amplifier to the “GROUND” of the
transceiver.
ELECTRICAL CONNECTION
IMPORTANT: verify that the AC socket and the relative power line are according to law and that
they have the minimum characteristics to deliver the maximum power required by the amplifier.
CONNECTIONS
a) Connect, with a quality 50 ohms coaxial cable headed with PL259 connectors, the antenna SO-239 connector
of the transceiver to the SO-239 connector labeled “RF IN”, placed on the back of the amplifier.
b) Connect the antenna, with a quality 50 ohms coaxial cable headed with PL259 plug to the output SO-239
connector labeled “RF OUT” placed on the back of the amplifier.
NOTE: In order to verify constantly the efficiency of the amplifier and of the antenna system, we recommend
to use a good “VSWR-Wattmeter” instrument connected to the antenna and to verify that, coaxial cable and
antenna, are able to bear the maximum power delivered by the amplifier.
c) Connect, with a shielded audio cable, the ALC input of the transceiver with the female RCA plug labeled “ALC
OUT” placed on the back of the amplifier.
NOTE: refer to what is reported in the “APPENDIX” at the end of the manual.
d) Connect, with a shielded audio cable, the output of the transceiver dedicated to the drive of the linear
amplifier with the female RCA plug labeled “RELAY” placed on the back of the amplifier.
NOTE: refer to what is reported in the “APPENDIX” at the end of the manual.
NOTE: the switching occurs closing to ground the input and it can be done by a electromechanical contact
(relay) or by a signal with to ground going level; refer also to the user manual of the transceiver.
e) Connect the power cable to the AC socket verifying that the voltage value corresponds to the one of the
amplifier.

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OPERATION
a) Turn ON the amplifier operating on the switch placed on the back of the amplifier; the green LED labeled
“POWER ON” placed on the frontal indicating the “stand-by” position of the amplifier will light.
b) Rotate the frontal switch labeled “FILTER BAND” so that the work band of the filter coincides with the band
in which you intend to operate; each band is marked with the lighting of the respective green LED placed on
the frontal.
c) Rotate the frontal switch labeled “STBY/OPERATE” from the “stand-by” position of the amplifier to the
working position marked by the lighting of the green LED labeled “OPERATE” placed on the frontal.
d) At this point, the amplifier is ready for the use and, every time that you will go in transmission with the HF
apparatus, the green LED labeled “ON AIR” placed on the frontal will light.
To turn OFF the amplifier is sufficient to operate again on the switch.
ON THE DRIVE POWER
Premise that is possible to operate with minimum drive power levels, it is recommended to adjust the drive
power in such a way as not to exceed the output power level, by emission mode, as indicated on page nr. 4 of
this manual.
ON THE FILTER BAND SWITCH “FILTER BAND”
In the case in which you select a wrong band, two situations can happen:
1) if the selected filter cut-off frequency (or correspondent band) is lower than the one of the transceiver, the
protection will immediately intervene;
2) if the selected filter cut-off frequency (or correspondent band) is higher than the one of the transceiver, the
protection will not intervene and there will not be any damage to the amplifier, but you will have an
emission full of unwanted harmonics contents.
NOTE: WHEN YOU ARE IN TRANSMISSION, DO NOT ABSOLUTELY OPERATE ON THE SWITCH.
ABOUT THE “AUX” POSITION OF THE FILTER BAND SWITCH
When the switch is in the “AUX” position, the filter band switching happens automatically according to the band
planned on the transceiver; for this end, execute the necessary connections between the connector labeled
“REMOTE” placed on the back of the amplifier and the proper plugs present on the transceiver.
NOTE: refer to what is reported in the “APPENDIX” at the end of the manual.
NOTE: when the amplifier is used in manual mode (no YAESU or ELECRAFT transceiver) to verify that, on the
“REMOTE” socket, there is nothing connected.

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ON THE ALC REGULATION “ALC LEVEL ADJ”
On the back of the amplifier you find a knob labeled “ALC LEVEL ADJ” (in succession called knob) which serve
for dosing the negative ALC voltage that has to be sent to the HF transceiver; seen that a specific voltage does
not exist, we recommend to operate in the following way:
NOTE: transceiver initial settings = BAND: 20m - MODE: RTTY - PWR OUT: 50 watts
1) Rotate completely the knob counter-clockwise (as by factory).
2) Insert a good “Wattmeter” instrument at the output of the amplifier, make operative the amplifier with a
drive power of 50 watts and take note of the output power.
NOTE: we recommend to use a 50 ohms dummy load at the output of the amplifier; in alternative, the antenna
must present a VSWR value as lower as possible (ideal 1.1:1).
3) Set in “stand-by” the amplifier.
4) Set the output power of the transceiver at 60 watts.
5) Make operative the amplifier and regulate the knob clockwise until you read on the Wattmeter a output
power corresponding this one to a drive power of 50 watts ; now adjust still the knob counter-clockwise
(+/- 20 degrees) and stop here.
6) Set in “stand-by” the amplifier.
7) Set the drive power of the amplifier, by emission mode, to the desired value.
The regulation is done and now you can remove the Wattmeter.
NOTE: The yellow LED labeled “ALC” placed on the front show the ALC working.
ON THE PROTECTION “ALARM”
When:
a) the frontal switch labeled “FILTER” is placed in a wrong working band;
b) the antenna system shows a high VSWR value (more than 2:1), open antenna or short circuit antenna;
c) the input drive power is more.
the protection will immediately intervene signaling, with the lighting of the red LED labeled “ALARM” placed on
the frontal, the happened anomaly.
After having verified and solved the cause, operate on the frontal switch labeled “STBY/OP”, to restore the
normal operation of the amplifier.
NOTE: in case of alert due to an excess of drive power you have to switch OFF the amplifier with the switch
placed on the back, wait a few seconds and then switch ON the amplifier.
ON THE PROTECTION “OVER TEMP”
When:
a) the duty cycle and/or the operative mode of the amplifier is particularly intense and/or heavy;
b) the drive power is excessive;
c) you do not use the ALC circuit;
d) the antenna system has a high VSWR but no able to make intervene the protection;
e) the enviromental temperature, in which the amplifier works, is particularly high;
f) the air apertures are, in some ways, obstructed;
g) the amplifier has not abundant air circulation in all the sides;
h) there is a damage in forced air cooling system;
the protection will immediately intervene signaling, with the lighting of the red LED labeled “OVER TEMP”
placed on the frontal and the contemporary switch OFF of the green LED labeled “OP” placed on the frontal, the
happened anomaly putting the amplifier in the “stand-by” position.
When the temperature reaches its normal values, the amplifier will automatically return in operation.

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WARRANTY
All our products are guaranteed 5 years beginning from the date of documentation proving the purchase.
RADIOCONTROLLI S.N.C. guarantees that the sold products are free from vices in the material and building.
RADIOCONTROLLI S.N.C. will repair or replace, at one’s expense, the products that it considers affected with
vices and that are included in the end of guarantee specified above. On the contrary, the replacement or repair
will have to be paid if the product has a period higher than 5 years or if the causes of damage are due to
neglicence, wrong installation, improper repairs and maintenance or alterations carried out by not authorized
personal, not allowed modifications, improper use not in conformity with the warnings and indications reported
in the manual enclosed with the product, damage caused by accidents or events owing to a cause beyond
control included fire, water, lighting or other atmospheric agents, damage provoked by overvoltage or
extracurrents, insufficient or irregular supply, any other not mentioned cause that is not connected with a
defect of material or building. This guarantee does not cover damage suffered during the transport, loss
covered by the customer’s assurance, accidents and other not mentioned indirect damage. The warranty don’t
cover the Power Mosfets and any aesthetic damage. The IN (customer to RADIOCONTROLLI S.N.C.) and OUT
(RADIOCONTROLLI S.N.C. to customer) shipment costs for repair are to be paid entirely by the customer.
RADIOCONTROLLI S.N.C. declines all responsability for eventual damage that can, direcly or indirectly, come to
people, things or animals according to the non-observation of the foreseen indications.
The customer, at the purchase of the product, accept all the terms and conditions of the present warranty.
In the event of legal actions, it will be agreed in the law-court of Vicenza (Italy).
DECLARATION OF CONFORMITY
THE UNDERSIGNED: RADIOCONTROLLI S.N.C.
VIA DELL’ARTIGIANATO 10
NOVENTA VICENTINA (VI) ITALY
DECLARE, THAT THE FOLLOWING EQUIPMENT:
- SOLID STATE HF/VHF LINEAR AMPLIFIER RFpower model HVLA700AY -
RESULTS IN CONFORMITY TO WHAT IS FORESEEN BY THE REFERRING EUROPEAN DIRECTIVE:
99/05/CE
AND AT IT ARE APPLIED THE HARMONIZED RULES INDICATED IN SUCCESSION:
ETSI EN 301 489-1 v1.4.1
ETSI EN 301 489-15 v1.2.1
CEI EN 50371
CEI EN 60950-1
AND IT IS IN COMPLIANCE WITH THE SERIES OF ESSENTIAL AND SPECIFIC RADIO TESTS OF THE
CATEGORY OF RADIO EQUIPMENT SPECIFIED BY THE APPLIED HARMONIZED RULES.

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APPENDIX
Here are described the “pin” of the connector labeled “REMOTE” placed on the back of the amplifier.
NOTE: the view is the one that appears from the back.
Pin n°: Description: Connect to the plug of the transceiver named:
-1 ALC OUT EXTERNAL ALC IN
-2 BAND DATA D BAND DATA D
-3 BAND DATA C BAND DATA C
-4 BAND DATA B BAND DATA B
-5 BAND DATA A BAND DATA A
-6 RELAY TX GND
-7 N.C. N.C.
-8 N.C. N.C.
-9 GND GND
NOTE: - the RCA plug labeled “ALC OUT” is connected also to the pin number 1;
- the RCA plug labeled “RELAY” is connected also to the pin number 6.
- use quality audio shielded cable.

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