Rite-hite Flashfold flsfld User manual

Manual Part #: 39500147

Publication: AMEN00395 2020-07-06

This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units Prior to 3-13-2008.

PRINTED IN U.S.A. Publication No. FLSFLDG

email: print[email protected] September 2015

FLASHFOLDTM

Bottom-Up Curtain

This manual to remain with the unit:

Date Installed:____________________

This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units Prior to 3-13-2008.

PRINTED IN U.S.A. Publication No. FLSFLDG

email: print[email protected] September 2015

FLASHFOLDTM

Bottom-Up Curtain

This manual to remain with the unit:

Date Installed:____________________

2Publication: AMEN00395 2020-07-06

CHAPTER 1

SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .4

CHAPTER 2

GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

CHAPTER 3

CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .10

COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

CHAPTER 4

LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .12

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .13

CHAPTER 5

ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . .14

CHAPTER 6

EXPLODED VIEWS & PARTS LIST . . . . . . . . . . . . . . . . . . .16

CHAPTER 7

ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .19

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back page

NOTICE TO END USER

Our mission is to “Improve Industrial Safety, Security

and Productivity Worldwide Through Quality and

Innovation.”

Thank you for purchasing the FLASHFOLD™ barrier unit

by RITE-HITE®MACHINE GUARDING. The

FLASHFOLD is intended to provide isolation to

employees from flying debris and flash protection in

welding areas or machine guarding areas. This curtain is

intended to open from the bottom and close or separate

going up to provide safety and access to work areas.

The FLASHFOLD, which is supplied with a motor

assembly, frame, curtain and offers an optional interlock

switch, curtain guides and a control box. The information

contained in this manual will allow you to operate and

maintain the door in a manner which will insure maximum

life and trouble free operation.

When ordering parts through Aftermarket or Warranty

department, always include your model serial or SO# to

be sure that you receive the correct parts. The SO# and

serial # for your product is located on a label on the side

of the control box. The actual parts used on your door

may be different than shown in this manual due to special

engineering or product improvement.

Your local representative provides a Planned

Maintenance Program (P.M.P.) which can be fitted to your

specific operation. Call your local representative or RITE-

HITE MACHINE GUARDING at 1-563-587-4401 or toll

free at 1-800-553-5560. If any procedures for the

installation, operation or maintenance of the FLASHFOLD

system have been left out of this manual or are not

complete, contact Technical Support at 1-563-589-2722.

2 PUB. NO. FLSFLDG SEPTEMBER 2015

FLASHFOLD™MODEL FLSFLD

PRODUCT INTRODUCTION

Fork and scissors lift

Hydro level

10’ [3048] Step ladder

Cordless Drill (3/8” or 1/2”) [10 or 13]

25’ [7620] Tape measure

Wire strippers and Side cutters

6’ [1829] Carpenters level

Utility knife

Allen Wrench Set

Retaining Ring Pliers

(2) 15/16” [24] open end wrenches

Hammer

Multi-Meter

Phillips Screwdriver

Hammer Drill and Cordless Drill (3/8” [10] or 1/2” [13])

#2 Square Driver, and Phillips Bit For Drill

Plumb Bob and Chalkline

13mm Socket

Extension Cord

18” [457] Clamps (2)

Straps For Lifting Header (optional)

3/8” [10], 1/2” [13], 5/8” [16] masonry and drill bit for thru bolting

7/16” & 9/16” [11 & 14] open end and/or socket wrench

11/16” x 12” [17 x 305] drill bit for thru bolting

5/16” [8] Hex Driver Bit For Drill

Straight screwdriver (small 1/8” [3] spade)

Hardware for mounting, shimming and anchoring to the floor are

not provided.

INSTALLATION TOOLS REQUIRED

Minimal space requirements

Smooth, fast opening operation.

Automatic, ergonomically correct, allows hands free

operation.

Heavy-Duty, U.V. protected curtain fabric protects operator

from intense light and flying debris.

SPECIAL FEATURES

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PUB. NO. FLSFLDG SEPTEMBER 2015 3

FLASHFOLD™MODEL FLSFLD

CHAPTER 1 - SAFETY WARNINGS

LOCKOUT/TAGOUT PROCEDURES

The Occupational Safety and Health Administration

requires that, in addition to posting safety warnings and

barricading the work area, the power supply has been

locked in the OFF position or disconnected. It is manda-

tory that an approved lockout device is utilized. An exam-

ple of a lockout device is illustrated. The proper lockout

procedure requires that the person responsible for the

repairs is the only person who has the ability to remove

the lockout device.

In addition to the lockout device, it is also a requirement

to tag the power control in a manner that will clearly note

that repairs are under way and state who is responsible

for the lockout condition. Tagout devices have to be con-

structed and printed so that exposure to weather condi-

tions or wet and damp locations will not cause the tag to

deteriorate or become unreadable.

RITE-HITE Corporation does not recommend any particu-

lar lockout device, but recommends the utilization of an

OSHA approved device (refer to

OSHA regulation 1910.147).

RITE-HITE Corporation also

recommends the review and

implementation of an entire

safety program for the Control

of Hazardous Energy

(Lockout/Tagout). These regula-

tions are available through

OSHA publication 3120.

SAFETY IDENTIFICATION

NOTE:

A Note is used to inform you of important

installation, operation or maintenance information.

Danger indicates the presence of a hazard that will

cause severe personal injury, death.

DANGER

Warning indicates the presence of a hazard that can

cause severe personal injury, death.

WARNING

Caution indicates the presence of a hazard that will or

can cause minor personal injury, death.

CAUTION

Notice communicates installation, operation, or

maintenance information that is safety related but not

hazard related and may cause equipment or property

damage.

NOTICE

GENERAL SAFETY NOTICES

When working with electrical or electronic controls, make sure

that the power source has been locked out and tagged according

to OSHA regulations and approved local electrical codes.

DANGER

Damage or debris may fall into electrical components causing

failure or severe equipment damage, when drilling holes in the

box.

DO NOT turn control box upside down or go too deeply into the

box.

NOTICE

Make sure to barricade the door opening on both sides to prevent

unauthorized use until the door has been completely installed.

WARNING

In freezer and cooler applications where a conduit passes from a

warm to cold temperature zone, the conduit must be plugged with

epoxy. This will help prevent condensation from forming in the

conduit. For more information, see Section 300-7a of the National

Electric Code.

NOTICE

Do not drill holes on top of control box to run conduit, as dust

particles and moisture may cause damage to electrical

components. The safest location is at the bottom. Failure to do so

will void warranty.

NOTICE

A qualified electrician should install the wiring in accordance with

local and national electrical codes.

Use lockout and tagout procedures to avoid injury.

DANGER

To reduce risk of injury or death, an earth ground connection

MUST BE made to the green/yellow control box ground

terminal. If metal conduit is used as the ground connector, an

N.E.C. approved ground bushing and green/yellow wire MUST

BE properly attached to the conduit for connection to the

ground terminal.

DANGER

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4 PUB. NO. FLSFLDG SEPTEMBER 2015

NOTE: The FLASHFOLD can be installed as a free standing

unit or mounted to a wall or a machine structure in a

machining, welding type of environment:

1. Which workstation will I be working at and which side of

the workstation is the unit to be located?

2. Check that floor is in sound condition, does not have

cracks or flaws and is there anything buried in the floor

where the anchors go?

3. Does the installation allow for clearance for robotic,

machining, welding or other types of operation?

4. Does the installation meet all applicable robotic,

machining, welding or other workstation safety

requirements such as is contained in the following:

a. OSHA Instruction CPL 2-1.24 (Mechanical Power Presses)

b. UL Standard for Safety UL 325 (Door, Drapery, Gate,

Louver and Window Operators and Systems)

c. ANSI RIA R 15.06-1986 (Industrial Robots and Robot

Systems-Safety Requirements)

5. Are any special work permits required?

6. Are there any overhead obstructions?

7. Is a qualified electrician ready to bring in the power and

wire up the controls?

8. Can electrical power to the workstation be shut off without

interfering with other plant operations?

9. Can material handling equipment (forklifts) be detoured

during installation.

10. How will the work area be barricaded?

11. Does the customer wish to be present to observe?

12. Check floor across the width using a long level.

NOTE: The floor must be level so that the header and

curtain container will be level and the header

guides will be plumb.

13. Based on the floor or wall mounting brackets provided,

anchor as follows.

Concrete Floor: Anchors, minimum 3/8” x 2 3/4” [10x70] long.

2”x4” [51x102] Wood Wall Minimum : 3/8” x 1 1/2” [10x38]

Lag screws.

Steel Wall 7ga Minimum:

Weld, 3/8” [10] Tap/Drill, 1/2” [13] Thru Bolt or 1/4”-14 [6]

Self Tap/Drill

FLASHFOLD™MODEL FLSFLD

CHAPTER 2 - INSTALLATION INSTRUCTIONS

Crate Containing the following

1 Header

2/4 Container Covers

1 Curtain Container

a/r Curtain Container Floor

2 Header Guides

1 Curtain

1 Motor/Brake/Gearbox Assembly w/13’ of cable

1 Motor Mount

1 Drive Shaft Assembly

1 Drive Shroud

1 Control Box w/ Owner’s Manual (optional)

4 Curtain Guides (optional)

1 Reversing Edge (optional)

1 Reversing Edge Chain (optional)

1 Reversing Edge Cable (optional)

1 Interrupt Switch Assembly (optional)

1 Photoeye Assembly (optional)

2/4 Long Side Mounting Brackets (optional)

Parts Box Containing the Following

1 Owners Manual

1 Non-Drive Guide Cap

4 Short Side Mounting Brackets (only if long are

not chosen)

1 Belt Idle (long)

1 Drive Belt (short w/2 loops)

2 Idle Belt Attachment Brackets

2 Idle Belt Attachment Plates

1 Limit Switch Sprocket Large w/Set Screws (2)

1 Chain (#35) Limit Switch (15 3/4”)

1 Limit Switch Chain Link (#35)

1 3/16” x 1/4” x 4 1/2” Key

1 Retaining Ring

4 M8 x 1.25 x 25mm Bolts

4 3/8-16 X 3/4” Bolts

4 3/8” Lock Washers

8 1/4” Lock Washers

20 1/4-20 x 3/4” Hex Head Bolts

20 1/4” “T” Nuts

30 #12-14 x 3/4” Self Tap/Drill Screws

QUANTITY DESCRIPTION

PARTS PACKAGES

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FLASHFOLD™MODEL FLSFLD

NOTE: Curtain guides are rough placed at this point,

and will need to be set in proper position

later.

1. Floor space the size of the unit is required for

installation

2. Remove the curtain container (A) from the crate and

position in front of the machine (B) with the bottom

braces toward the weld unit, Figure 3.1.

3. Remove curtain container cover toward weld unit

facing up.

4. Remove header guides and position them next to

the curtain container. Groove w/o tabs (C) toward

the top on right side. Groove with tabs (D) toward

the bottom on left side. Non-drive side w/Interrupt

switch will be 4” [102] longer.

5. Loosen the 1/4” [6] bolts and nuts (E) on the

container, Figure 4.1.

6. Slide the “T” nuts (F) into the groove on the header

guides and place flush (G) with the bottom of the

curtain container and tighten all bolts. In special

ordered situations the curtain container may need to

be mounted some pre-determined distance of the

floor, Figures 4.2 & 4.3.

8. Locate the mounting brackets supplied in the parts

box, and assemble brackets to the header guides

with the required 1/4-20 [6] bolts and “T” nuts,

Figure 4.4. Brackets may be turned 90° for

mounting to wall or weld unit.

Floor mount bracket for both sides of header guides

(H).

Single outside floor mount bracket (I).

9. Attach the belting pressure plate (J) to the idle belt

attachment bracket with the (2) 1/4-20 x 3/4” [6x19]

bolts and lock washers provided, Figure 4.5.

Repeat on non-drive side.

10. Install idle belt attachment bracket on the inside of

the drive header guide flush with the bottom, using

two 1/4-20 x 3/4” [6x19] bolts and “T” nuts, Figure

4.5.

11. Tip both header guides to stand unit up.

PUB. NO. FLSFLDG SEPTEMBER 2015 5

CHAPTER 2 - GUIDE INSTALLATION

Figure 3.1

Figure 4.3

Figure 4.1

Figure 4.2

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6 PUB. NO. FLSFLDG SEPTEMBER 2015

FLASHFOLD™MODEL FLSFLD

CHAPTER 2 - GUIDE INSTALLATION

Figure 4.5

Figure 4.4

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HEADER GUIDE INSTALLATION

1. Locate the header and position in front of the

machine. Determine drive and non-drive side,

Figure 5.1.

2. Locate the drive (shorter w/2 loops) belt and fasten

to the drive side of the header by removing the

center pin on the bolt, looping belt through and

tightening nut.

3. Locate the idle (longer) belt (K) and route through

the header so 2’ [610] hangs out the drive side and

the rest out the non-drive side under the idle pulley

(L).

NOTE: To ease belting installation, elevate one end

of the header so the belt slides downhill.

4. Set blocks (N) onto the curtain container frame so

the header can rest on them, Figure 5.2.

5. Install idle belt attachment bracket to the inside at

the top of the non-drive header guide and fasten the

idle belting to the bracket. Make sure belting is tight

and not twisted, Figure 6.4.

6. Optional Reversing Edge (M).

OPTIONAL INTERRUPT SWITCH

PLACEMENT

NOTE: The interrupt switch is a cam style switch. It

is at the top of the non-drive curtain guide.

1. Place the curtain in the up position.

2. Adjust position of switch in curtain guide until switch

is aligned with the curtain, Figure 5.4.

3. Secure switch assembly.

4. Wire switch directly into the control circuit, Page 12.

PUB. NO. FLSFLDG SEPTEMBER 2015 7

FLASHFOLD™MODEL FLSFLD

CHAPTER 2 - HEADER INSTALLATION

Frame and Header Installation

Figure 5.3

Figure 5.2

Figure 5.1

Figure 5.4

8Publication: AMEN00395 2020-07-06

DRIVE SYSTEM INSTALLATION

1. Remove the drive shroud from the mounting plate.

2. Slide the drive mount plate onto the guides with the

(4) 1/4-20 x 3/4” [6x19] allen head, “T” nuts. (DO

NOT tighten yet)

3. Fasten the drive mount plate to the top of the

header guides using the (2) 3/8-16 x 3/4” [10x19]

hex head bolts and lock washers (A). Tighten the

3/8” [10] bolts and then the previous 1/4” [6] bolts.

4. Install motor assembly onto the drive bracket using

(4) M8-1.25 x 25mm bolts, lock washers (B) and a

13mm socket, Figure 8.1. Tighten to 230 in-lb [26N-

m] torque.

5. Locate pulley shaft assembly and install into

gearbox with the 3/16” x 1/4” x 3 1/2” [8x6x89] key

and snap ring provided (C), Figure 8.1. Wiring,

Figure 8.5.

6. Route the drive belting from the header attachment

point up to the idler pulley onto the backside (D) of

the idler pulley (E), to the front side (F) of the drive

pulley and over the top, Figure 8.2. Fasten with the

1/4” x 1 3/4” [6x44] clevis pin (G) provided with 1

1/2 pre-wraps in place, Figure 8.3.

7. Non-drive header guide idler pulley / belting and

pressure plate w/ 1/4-20 x 1/2” [6x13] bolts, Figure

8.4.

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FLASHFOLD™MODEL FLSFLD

CHAPTER 2 - DRIVE INSTALLATION

Figure 8.2

Figure 8.3

Figure 8.1

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FLASHFOLD™MODEL FLSFLD

PUB. NO. FLSFLDG SEPTEMBER 2015 9

CHAPTER 2 - DRIVE INSTALLATION

Drive and Curtain Installation

Figure 8.5

Figure 8.4

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10 PUB. NO. FLSFLDG SEPTEMBER 2015

1. Locate the 4” [102] wide black painted steel strip(s)

(A) and place them on the bottom of the curtain

container so the seams fall onto a brace, Figure

10.1.

2. Raise the header approximately 3’-4’ [914-1219] off

the floor.

3. Locate and unroll the curtain with windbars pre-

installed in front of the unit with the hook/loop

fasteners toward the unit and the ABS pressure

strips away from the unit.

4. If the unit is equipped without a reversing edge,

wrap (B) the curtain around the header and fasten

with the hook/loop fastener, Figure 10.2.

5. If the unit is equipped with a reversing edge, hook &

loop fasten the curtain to each side of the header,

Figure 10.5.

6. Place the bottom of the curtain into the bottom of

the curtain container and tek screw the ABS strip,

and the steel strip at the bottom braces on the

frame of the curtain container with the #12-14 x 3/4”

[19] self tap/drill screws provided, Figure 10.3.

7. If optional curtain guides are equipped, they are

fastened with 1/4-20 x 3/4” [6x19] bolts and “T” nuts

They are installed by lifting to the top of the

sideframe and slid into the groove. Leave a 1/8” [3]

gap between the end of the curtain guide and the

top of the curtain container to allow for the front and

rear cover installation. If overhead clearance is not

available, the unit may need to be tipped down to

gain access, Figure 10.4.

FLASHFOLD™MODEL FLSFLD

CHAPTER 3 - CURTAIN INSTALLATION

Figure 10.2

Figure 10.3

Figure 10.4

Figure 10.1

Publication: AMEN00395 2020-07-06 11

8. Place reversing edge housing (D) on top of curtain

bar and fasten evenly spaced every 12” -18” [305 -

457].

Route reversing edge cable/chain (E) in the groove

on the header guides and fasten with bolt (F) on

motor plate. Chain will curl to the inside of the guide

on right hand motor and opposite on left hand

motor, Figure 10.5.

9. Position so the FlashFold stickers are in the upper

outside corners and the pinch point sticker is in the

middle at the top, Figure 10.6.

10. Install non-drive header guide top cap with (2) 3/8”-

16 [10] hex head bolts, Figure 10.8.

FLASHFOLD™MODEL FLSFLD

PUB. NO. FLSFLDG SEPTEMBER 2015 11

CHAPTER 3 - COVER INSTALLATION

Cover and Limit Switch Installation

Figure 10.8

Figure 10.7

Figure 10.6

Figure 10.5

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1. The limit switch is pre-mounted to the top of the motor

mount bracket with the small sprocket attached.

2. Locate the large sprocket, chain and connector in the

parts box.

3. Slide the large sprocket onto the belt pulley shaft and

using a straight edge align with the small sprocket on the

limit switch shaft.

4. For ease of installing chain onto the sprockets allow the

connector link to fall onto the large sprocket, Figure 8.2.

5. Move unit to the near open position.

6. Loosen the two phillips screws and remove cover.

7. Adjust open limit switch cam (A) by loosening the center

screw and turn the cam locking screw labeled #2 (B) until

you hear the contact click, Figure 12.1.

8. To adjust the closed limit switch cam (C), move unit to the

near closed position. Pay attention to rotation of the cam

so when limit is adjusted, it will be on the proper side of

the large cam. Turn the cam locking screw labeled #1 (D)

until you hear the contact click, Figure 12.1.

9. The limit switches are normally closed.

10. For a Right Hand Drive unit, turn the #2 open limit switch

screw clockwise to raise the door and counter-clockwise

to lower the curtain.

11. For a Right Hand Drive unit, turn the #1 close/photoeye

limit switch screw counter-clockwise to raise the curtain

and clockwise to lower the curtain.

12. For a Left Hand Drive unit, turn the #2 open limit switch

screw counter-clockwise to raise the curtain and clockwise

to lower the curtain.

13. For a Left Hand Drive unit, turn the #1 close/photoeye

limit switch screw clockwise to raise the curtain and

counter-clockwise to lower the curtain.

14. Be sure to tighten the center locking screw (E) when

complete.

15. Contact block and wiring layout (F).

PULLEY GUARD INSTALLATION

1. Install pulley guard over the pulley using (2) 1/4-20 x 3/4”

[6x19] bolts, flat washers and (2) “T” nuts, Figure 12.2.

2. Slide “T” nuts into grooves of Header Guides.

POWER UP/START UP

1. Assemble components necessary to control 3 phase

power at either 230 or 460 volts.

2. If the curtain goes in the wrong direction, the phase is

reversed. Immediately stop the unit, disconnect power,

lock out and tag power source, and reverse motor leads.

Reconnect power and check operation.

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FLASHFOLD™MODEL FLSFLD

CHAPTER 4 - LIMIT SWITCH INSTALLATION

Figure 12.2

Figure 12.1

Do not connect or install any activation device until

power up/start up process is completed.

NOTICE

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PUB. NO. FLSFLDG SEPTEMBER 2015 13

CHAPTER 4 - TROUBLESHOOTING / MAINTENANCE

FLASHFOLD™MODEL FLSFLD

ITEM DESCRIPTION

Brake Check the following concerning the brake:

a) Brake does not release, check connection in junction box.

b) Curtain travels past limit switches, check brake air gap.

Curtain

The curtain provides a barrier against sparks, harmful light emissions and physical contact with the

machine by the operator. The curtain is manufactured of hypalon fire retardant material. Barrier

bars are sewn in to add rigidity. Full width vision or weld screen is available. c

heck the following:

a) Curtain runs in the opposite direction of the button pushed. Check the motor phasing, switch two of

the three lead wires with the power removed.

b) Curtain remains open and does not close, check for activation device failure or activity.

c) Tracks off to the side, check for plumb header guides and a level curtain container.

d) Make sure unit is secured to the floor, wall or structure.

Curtain container The curtain container is the base of the unit and stores the curtain in the open position.

Curtain Guides (optional) The curtain guides, manufactured from an aluminum angle and help guide the curtain in the event

of wind or negative pressure.

Header guides The header guides made of extruded aluminum and are bolted to the curtain container to make up

the units frame.

Interrupt Switch (Optional) The interrupt switch keeps the machine from functioning unless the curtain is in position. The

switch mounts in the bottom of the curtain guide and is activated by the curtain when it comes into

the closed position.

Limit Switch Check the following concerning the limit switches:

a) Curtain does not stop at limit switch, check for loose connections and is limit switch hold down bolt

tight.

b) Check for continuity when the limit is activated.

Motor

The motor assembly includes the motor, gearbox, and brake. The motor assembly lowers the

curtain before the machine cycle begins and raises the curtain back up when the machine cycle is

complete.

Check the following concerning the motor:

Motor will not run, check for loose connections at motor junction box.

Photoeyes

Check the following concerning the optional photoeyes:

a) Make sure nothing is blocking the path of the photoeyes.

b) Check photoeye alignment

Standard Operating Conditions Operate the curtain under normal conditions. Observe the curtain opening to make sure that it

opens fully and does not open so far that it comes out of the curtain guides. Observe the closing

action to make sure that the curtain operates smoothly, and fully closes without excessive curtain

ripple near the bottom.

RITE-HITE MACHINE GUARDING PLANNED MAINTENANCE

Model FLSFLD - FLASHFOLD™

CUSTOMER:

RHC# SERIAL# DATE:

Periodic Cycle Check:

Planned Maintenance

Activation Devices

Chain

Curtain

Electrical Connections

Frame and Hardware

Interrupt Switch (optional)

Labels and Instructions

Limit Switch

Belting

Curtain Basket

Reversing Edge (optional)

Recommended P.M. Intervals

(Time Shown In Months)

•

Inspect and Perform the Following (See Manual)

Check for proper operation.

The break-in period is 30 days or 50,000 cycles.

Tension must be maintained.

Operate to verify proper operation. Clean with warm

non abrasive soapy water. Check for damage or

wear and repair any tears.

Perform visual inspection and tighten.

Perform visual inspection and tighten. Blow dust

and dirt from the frame assembly.

Verify switch shuts off the proper machine

components when activated.

Replace if missing.

Make sure barrier curtain stops at the proper open

and closed positions. Inspect chain and sprockets

for wear, and lubricate.

Check for wear, proper operation and tension.

Vacuum curtain basket as needed.

Check reversing edge function.

•

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14 PUB. NO. FLSFLDG SEPTEMBER 2015

CHAPTER 5 - FIELD WIRING DIAGRAM

FLASHFOLD™MODEL FLSFLD

OPEN L.S.

OPTIONAL INPUTS FOR EXTERNAL

OPEN/CLOSE/STOP INPUTS FROM

CUSTOMER SUPPLIED PUSH

BUTTONS OR PLC OUTPUTS.

EXTERNAL

CLOSE INPUT

EXTERNAL

STOP INPUT

STP

PB2

LS2

EXTERNAL

OPEN INPUT

SET TO LIGHT OPERATE

PB1

COM

PE1

LS1

WHT

RED

CLOSE L.S.

LOW VOLTAGE TERMINALS

(LESS THAN 30 VOLTS)

LS2

ORG

GRN

SHOWN WITH GUARD OPEN

OPTIONAL INTERLOCK

SWITCH WIRING

END

USER'S

SAFETY

STOP

CIRCUIT

RED

CLEAR

GREEN

ORANGE

BLUE

13 FEET OF 22 A.W.G.

6 CONDUCTOR CABLE

BLACK

REVERSING PHOTO EYE #1

** NOTE: END USER MUST

PROVIDE DISCONNECT AND

BRANCH CIRCUIT PROTECTION.

NOTE: REVERSE WIRES IN

TERMINALS U & V TO CHANGE

MOTOR ROTATION

BRK1

MTR1

(GREATER THAN 100 VOLTS)

HIGH VOLTAGE TERMINALS

BK#5

BK#3

BK#4

BK#1

BK#2

INCOMING POWER

3

SET TO LIGHT OPERATE

PE1

PE2

BR REVERSING PHOTO EYE #2

OPEN L.S.

BLK

BLU

CLOSE L.S.

BRN

YEL

COM

ADDITIONAL TERMINALS

PROVIDED FOR LIMIT

SWITCH FEEDBACK

NOTE: REMOVE FACTORY

INSTALLED JUMPER BETWEEN

PE1 AND PE2 TO INSTALL

SECOND PHOTOEYE

NOTE: REMOVE FACTORY

INSTALLED JUMPER BETWEEN

STP AND AC TO ENABLE

EXTERNAL STOP

GN/YE

CU2

SN4

CU1

SN3

REVERSING EDGE

CU2

SN4

CU1

SN3

DRAIN/BRAID

BK#6

TRIM FOIL SHEATH

NOT USED ON MODEL 1390

SEE 5241M453 FOR DETAILS

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PUB. NO. FLSFLDG SEPTEMBER 2015 15

CHAPTER 5 - ELECTRICAL WIRING DIAGRAM

FLASHFOLD™MODEL FLSFLD

PART #

MODEL NUMBER

APPROVED BY

REV

SHEET

DWG NO

DESCRIPTIONQTY PART NO.

ITEM

PARTS LIST / MATERIAL

NEXT ASSEMBLY

REV

REVISION HISTORY

DESCRIPTION ECN DATE APPROVED

DATE

DWG NO

0.0050.1250

0.030

0.020

0.010

0.125

0.100

0.060

0.040

+/- 1 DEG

ANGLES

FINISH

1.25

0.25

0.125

1.25

0.25

INITIAL ECN

REF

DRAWN BY

CHECKED BY

SCALE

SIZE

MM-DD-YY

DATE

TITLE

DO NOT SCALE DRAWING

+ / -

INCH TOLERANCES

OVER UP TO

SHEET

REV

DATE ISSUED

RITE-HITE DOORS INC.

5210E030

RITE-HITE

DOORS INC.

9"=1'

MACHINE GUARDING

WIRING DIAGRAM

1340/50/60

1746....

LIP

9/20/2007

5537

11/2/2007

2007

A ADD POWER SUPPLY FOR PILZ OPTION 6168 9/1/2010 LIP

BIR RELAY FOR 1390 6967 12/11/2014 TAH

Electrical Drawings

16 Publication: AMEN00395 2020-07-06

16 PUB. NO. FLSFLDG SEPTEMBER 2015

CHAPTER 6 - CONTROL BOX LAYOUT

FLASHFOLD™MODEL FLSFLD

5210E031 Rev. C

10/04/2011

Control Box Layout

ITEM QTY DESCRIPTION PART NUMBER

1 1 Control Box Assembly 1746....

2 1 Circuit Breaker, Overload, 1.6-5A 16660008

3 1 Contactor, Interlock, MCS 17000010

4 2 Contactor 24VAC, 16 AMP, 50/60Hz, 1NO 17000020

5 2 Contactor Auxiliary, 2NO 17000021

6 2 Contact, 3 Across N.O. 17200012

7 1 Contact, 3 Across N.C. 17200013

8 1 Controller, Vital 1, Jokab 17500011

9 1 Controller, Pnoz, Pilz 17500012

10 2 Fuse, .5AMP, 60)V, Time Delay(>= 380V) 51000001

11 1/2 Fuse 1AMP, 250V, Time Delay 51000002

12 1 Fuse Holder, 2 Pole, 600V, 30A 51000003

13 1/2 Fuse Holder, 1 Pole,300V,12A 51000004

14 2 Fuse, 1AMP, 600V, CC, Time Delay (< =240V) 51000023

15 1 Power Supply, Din, 24VDC,18W 65700006

16 1 Relay SPDT 12VAC 10A (Rev Edge only) 66450002

17 1/2 Relay DPDT 24VAC 5A (Stand, Rev Edge or Photoeye option) 66450003

18 1 Relay SPDT 24VAC 10A (photoeye option) 66450004

19 1 Resistor, 200 Ohm, 10 Watt (Rev Edge only) 66550017

20 2/3 Relay Socket 2 Pole (Standard, Rev Edge or Photoeye option) 70350001

21 1 Relay Socket 1 Pole (Photoeye or Rev Edge option) 70350002

22 1 Switch, Push button, Red 22.5MM 72700006

23 1 Switch, Push button, Green 22.5MM 72700085

24 1 Switch, Push button, Yellow 22.5MM 72700086

25 4 Terminal, End, Stop, Screwless 73100024

26 23/25/29 Terminal, PH, Cage, 20A, 3 Hole (2 - Photoeye option or 4-Rev Edge) 73100085

27 3 Terminal, PH, Cage, 20A, 3 Hole, Bar 73100086

28 4 Terminal, PH, Cage, 20A, Jump, 2P 73100081

29 2 Terminal, PH, Cage, 20A, 3 Hole, Gnd 73100087

30 1 Transformer 100VA 208/230/460V 24/115V 73550029

31 1 Transformer 100VA 380/415/575V 24/115V 73550030

2519

12 14 29

26 981311 17 20 16 18 21

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PUB. NO. FLSFLDG SEPTEMBER 2015 17

FLASHFOLD™MODEL FLSFLD

CHAPTER 6 - SERVICE PARTS

Service Parts

47 19

53 63 46

34 35 36

910

32 11

18 Publication: AMEN00395 2020-07-06

18 PUB. NO. FLSFLDG SEPTEMBER 2015

CHAPTER 6 - SERVICE PARTS LIST

FLASHFOLD™MODEL FLSFLD

ITEM QTY DESCRIPTION PART #

1 1 Belt, Curtain 1261....

2 1 Belt, Drive 1262....

3 4 Curtain Guide 1465....

4 1 Container, Curtain Ass’y 1721....

(Includes Covers, Floor & HDW)

5 1 Container, Curtain Weldment 1722....

6 a/r Cover,Side,Curtain Container,FLSFLD 1873....

7 1 Curtain Assembly 2853....

8 2 Guide, Header, FLSFLD 5145....

9 1 Header Ass’y (w/wo rev edge) 5218....

10 1 Header Weldment 5219....

11 1 Drive Assembly 5543....

12 a/r Curtain Barrier Bar 6450....

13 a/r Strip, Curtain Container, FLSFLD 7172....

14 1 Reversing Edge 7273....

15 1 Reversing Edge Cable Carrier 14500371

Chain Female Bracket

16 4 Mounting Bracket Short Side 14500728

17 0/2/4 Mounting Bracket Long Side 14500729

18 2 Bracket, Idle Belt Attachment 14500734

19 1 Bracket Ass’y Drive Mount, FLSFLD 14501000

20 1 Cable, Ass’y, Motor, FLSFLD 15650320

21 1.427’ Chain Drive #35 16600019

22 1 Reversing Edge Cable Carrier Chain 16600022

23 1 Cover, Rotary Limit Switch, Defender 17900181

(=> 7/23/2015)

24 1 Flange, GRBX, Nord, SZ50 45750007

(=> 7/23/2015)

25 1 Gearbox, Worm, Sz 50 51250014

26 1 Reversing Edge Housing 52930005

27 1 Kit, FLSFLD, Interrupt Switch 53700362

28 1 Kit, FLSFLD, Drive Pulley 53700365

29 a/r Kit, Photoeye 53700366

30 1 Kit, FLSFLD, SW, Rot, 2 Pos, 50:1 53700945

31 1 Kit, FLSFLD, Drive Mount 53700947

32 1 Kit, FLSFLD, Drv Pulley, SZ50 53700948

(=> 7/23/2015)

33 1 Chain Connector Link #35 54400008

34 1 Motor 208/230/460V 55250169

35 1 Motor 575V 55250170

36 1 Motor 400V 55250171

37 1 Nut, Hex, #10-24, znc 55600006

38 a/r Nut, T, 1/4-20 55610017

39 4 Nut, Hex, Nylock, 5/16-18, Z5 55620010

40 1 Nut, Hex, Nylock, 3/8-16, Z5 55630005

41 2 Plate Belt Attachment 65000367

42 1 Header Guide, Non-Drive Top Cap 65000368

43 1 Plate, Flange, Gearbox, FLSFLD 65000860

44 3 Idle Pulley Assembly 65750040

45 1 Rectifier, Bridge, 230/460V 66270009

46 1 Rectifier, Bridge, 575V 66270012

47 1 Retaining Ring 67020016

48 10 Screw, Self Tap/Drill, #12-14 x 3/4” 67850004

49 1 Screw, RHMS, Phillips, #10-24 x 2, znc 67850031

50 4 Screw, 1/4-20 x 1/2” 67860002

51 16 Screw, 1/4-20 x 3/4” 67860003

52 4 Screw, FHMS, Allen, 1/4-20 x 1, GR5 67860031

53 2 Screw, Set, 1/4-20 x 1/4“ 67860038

54 4 Screw, HHMS, 5/16-18 x 1 3/4, GR5, znc 67870008

55 2 Screw, HHMS, 3/8-16 x 1, GR5, znc 67880002

56 2 Screw, 3/8-16 x 3/4” 67880008

57 1 Screw, FHMS, Allen, 3/8-16 x 3.25, blk 67880123

58 2 Screw, BHMS, SCKT, M5-.8x6,B10.9 67930019

(Shroud) (=> 7/23/2015)

59 a/r Seal, Rubber, Bottom 68350001

60 1 Shroud Drive Pulley Guard (< 7/23/2015) 69200090

61 1 Shroud, FLSFLD, Guide, Drive 69200159

(=> 7/23/2015)

62 1 Sprocket Driven (on limit shaft) 70800012

63 1 Sprocket Drive (on drive shaft) 70800013

64 4 Washer, Flat, 1/4”, znc 74110001

65 8 Washer, Lock, 1/4”, znc 74110004

66 2 Washer, Lock, 3/8”, znc 74130002

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PUB. NO. FLSFLDG SEPTEMBER 2015 19

CHAPTER 6 - ARCHITECTURAL DRAWING

FLASHFOLD™MODEL FLSFLD

Architectural Drawings

20 Publication: AMEN00395 2020-07-06

LIMITED WARRANTY

RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FlashFold unit sold to the Owner will be free

of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited

Warranty”).

One (1) Year on all mechanical and electrical parts.

One (1) Year labor, based on approved travel and labor repair times.

REMEDIES

Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part

which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-

HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty.

Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge

will apply to any repair or replacement under this Limited Warranty.

CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of

the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was

purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be

defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of

repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory.

NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs,

vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized

modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or

normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product

within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the

Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or

collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts

of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage,

abuse, or neglect of the Product by Owner or by any third party.

DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND

WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER

OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING

NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR

SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.

LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL,

INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN

ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury,

damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business,

or other similar indirect financial loss. Rite-Hite 2.1.14

RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or

issued:5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826,

6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490,

6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089,

7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265.

RITE-HITE®, RITE-HITE®DOORS, RITE-HITE® MACHINE GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™,

SLIDEAIR™, ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®.

RITE-HITE MACHINE GUARDING

4343 Chavenelle Drive

P.O. Box 1200

Dubuque, Iowa 52002-2654

Toll Free Sales: 800-553-5560

Sales: 563-589-4401

Sales Fax: 563-589-2776

Service: 563-589-2722

Service Fax: 563-589-2737

Representatives in All Major Cities

www.ritehite.com/machineguard

www.ritehite.com

20 PUB. NO. FLSFLDG SEPTEMBER 2015

RITE-HITE MACHINE GUARDING WARRANTY