Rivet King RK-55SPS Installation manual
OPERATIONSMANUAL
FORTHEPNEUMATIC‐HYDRAULICRIVETINGTOOL
RK‐55SPS
N‐8340000001124
- 2 -
TABLEOFCONTENT:
1.GENERALSAFETYINSTRUCTIONSANDPRINCIPLES .......................................................3
2.DESCRIPTIONOFTHETOOL....................................................................................................4
2.1.Basiccharacteristics ................................................................................................................. 4
2.2.Technicaldata .......................................................................................................................... 4
2.3.Rangeofusage ......................................................................................................................... 5
2.4.Tooloperation .......................................................................................................................... 5
3.TOOLMAINTENANCE...............................................................................................................7
3.1.Dailymaintenance ................................................................................................................... 7
3.2.Weeklymaintenance ............................................................................................................... 8
3.3.Generalmaintenance ............................................................................................................... 8
4.SPAREPARTS...........................................................................................................................8
4.1.Ordering .................................................................................................................................... 8
4.2.Listofquicklyexpendableparts .............................................................................................. 8
5.STORAGE.................................................................................................................................8
6.COMPLETETOOLEQUIPMENT.................................................................................................8
7.OPERATIONSANDWARRANTYCONDITIONS...........................................................................9
7.1.Operationconditions ................................................................................................................ 9
7.2.Warrantyconditions ................................................................................................................. 9
- 3 -
1.GENERALSAFETYINSTRUCTIONSANDPRINCIPLES
ATTENTION!Read all instructions and principles carefully. Every person installing, operating or maintaining the tool
must be first thoroughly acquainted with this operations manual and is obliged to adhere to the following safety
instructionsandprinciples:
Thetoolmustnotbeusedforotherpurposesthanthoseforwhichitwasdesigned.
Thetoolmustnotbeusedinadifferentmannerthanthatrecommendedbythemanufacturer
Any alterations of the tool, its accessories or spare parts remain in sole responsibility of the customer. After
agreementthemanufacturerprovidetechnicalsupportindesigningandmakingadditionalalterations.
Thetoolmustbekeptintopconditionandregularlytestedfor damage and proper operation. The tool must be
repairedonlybyanauthorizedtechnicianorbyapersontrainedbythemanufacturerorsupplier.Shouldyouhave
anydemandfortraining,pleasecontactyoursalesagent.
Thetoolmustalwaysbeoperatedinaccordancewithrespectivesanitaryandsafetyregulations.
Allqueriesregardingproperandsafeoperationofthetoolshouldbeaddressedtoyoursalesagent.
Safetyprinciplesthatmustbeadheredtoinconnectionwithoperationofthistoolmustbeknowntoallworkerswho
operatethetool.
Whenhandlingthetooltakeextracaretoavoidunwantedactivationandpossibleinjury.
Thetoolmustbeduringanykindofmaintenanceorrepair(doesnotapplytoreplacingnose‐piecesandemptyingthe
mandrelcontainer)disconnectedfromthesourceofcompressedair.
Beforeoperatingthetoolalwaystakeupfirmpostureandsteadyposition.
Itisnecessarytopreventbreak‐awayshanksendangeringsafeoperationofthetool.
Neveraimwiththetoolatanotherperson.
Alwayscheckthattheventholesarenotblockedorcoveredandthatthesupplyhoseareingoodcondition.
Workingpressuremustnotexceed0,7MPa.
Oxygenorotherflammablegassesfrompressurecylindersmustnotserveasadrivingagent.
Whenoperatingthetoolitisrecommendedtousesafetyglassesandutilitygloves.
Ifthecontinuouscycleofrivetingexceeds8hoursperday,itisrecommendedthattheoperatorsuseearprotectors.
Whenworkingwiththetooltheoperatormustnothaveloosepartsofwearase.g.atie,longhair,jewelleryetc.to
avoidgettingcaughtbythetool.
Samesafetyinstructionsapplyforpersonsstandingclosetothetool.
Avoidunnecessarycontactwiththehydraulicfluidtopreventpossibleallergyreactionoftheskin.
Thetoolisequippedwithpermanentmagnet,themagneticpolemayinfluenceelectronicandevensomemechanic
machines.Soitisnecessarytowarnaboutthepossibilityoftheinfluenceontheoperationofelectronicimplants
(e.g.pacemakers,insulinpumpsetc.)withpotentialfataleffectfortheusersoftheseimplants.Themagneticpole
mayalsodamageinformationonmagneticappliances(audioandvideocassettes,diskettes,creditcardsetc.)and
itcandestroytheforever.Whileusing(andstoring)thetool,please,keepdistancewiththesesensitiveappliances,
inthiscase0,5misconsideredasthesavedistance.
Thetoolisnotdesignedforoutdoorandexplosiveenvironment.
Aftertheservicelife,discardthetoolaccordingtotheDisposalActno.185/01Coll.
- 4 -
2.DESCRIPTIONOFTHETOOL
2.1.Basiccharacteristics
2.2.Technicaldata
Weight............................................1,65kg
Workingpressure...........................95–95PSI
Strokeforceat0,6MPa.................18,5Kn(4,158lb)
Airconsumption.............................1,5l/stroke
Stroke............................................7mm
Height............................................270mm
Length............................................285mm
Width(overtheaircoupling)……....99mm
- 5 -
2.3.Rangeofusage
Thepneumatic‐hydraulictoolisdesignedforrivetingwith:
- rivetnutsM3–M12(steel)
- rivetbolts6‐32–½‐13(steel)
2.4.Tooloperation
ThemanufacturerequippedthetoolwithaanvilandmandrelforrivetnutsM8.Forrivetingofrivetswitha
differentdimensionitisnecessarytoexchangetheanvilandmandrelandchangebasicsetupandregulation
ofthetoolasfollowing:
RK‐55‐SPhasavalveforswitchingtheairsupplyonandofftosaveairwhenthetoolisnotinuse.
1)Loosenthecounternutoftheanvil
2)Screwouttheanvilfromthefrontnozzle
3)Screwoutthemandrelfromthesleeve
4)Chooseappropriateanvilandmandrel,seethefollowingchart:
Rivetnuts Anvilsandmandrels SparepartNr.
M3 MandrelforrivetnutsM3 RK55SPS‐1‐M3
AnvilformandrelM3 RK55SPS‐2‐M3
M4 MandrelforrivetnutsM4 RK55SPS‐1‐M4
AnvilformandrelM4 RK55SPS‐2‐M4
M5 MandrelforrivetnutsM5 RK55SPS‐1‐M5
AnvilformandrelM5 RK55SPS‐2‐M5
M6 MandrelforrivetnutsM6 RK55SPS‐1‐M6
AnvilformandrelM6 RK55SPS‐2‐M6
M8
MandrelforrivetnutsM8 RK55SPS‐1‐M8
AnvilformandrelM8 RK55SPS‐2‐M8
M10 MandrelforrivetnutsM10 RK55SPS‐1‐M10
AnvilformandrelM10 RK55SPS‐2‐M10
M12 MandrelforrivetnutsM12 RK55SPS‐1‐M12
AnvilformandrelM12 RK55SPS‐2‐M12
- 6 -
5) Screw the mandrel on to the sleeve (to the backstop) and then turnitback,sothattheflatsofthe
hexagonsofthescrew‐pluggaugeandsleevearematching.
6) Slideontheanviltothehexagonsofthemandrelandsleeve.
7) Screwontheanviltothefrontnozzle.
8) Set‐uptheanvil:
- Forrivetnuts‐therivetnutisscrewedonthewholelengthofthethreadonthemandrelandthefront
oftherivetnutleansontheanvil.Fastenthepositionoftheanvilwithacounternut.
- forrivetbolts‐set‐uptheanvilsothatthereisacca1mmspacebetweentheoutersideoftherivet
boltandinnersideoftheanvil.Doitasfollowing:screwontheanviltothebackstoptothemandreland
thenscrewitbackoneortwoturns.Fastenthepositionoftheanvilwithacounternut.
9) Basicstrokeset‐upasfollowing(doesnotapplyforalltypesofrivetnuts):
- toset‐upthestroketurnthecoveringsleeveofthefrontnozzle,valueofthestrokeareindicatedbe‐
tweenthescaleonthebodyofthefrontnozzleandtheedgeofthecoveringsleeveofthefrontnozzle,
digitsindicatethestrokeintomillimeters,seethefollowingpicture:
Rivetnuts Anvilsandmandrels SparepartNr.
6‐32
Mandrelforrivetnuts6‐32 RK55SPS‐1‐632
Anvilformandrel6‐32 RK55SPS‐2‐632
8‐32 Mandrelforrivetnuts8‐32 RK55SPS‐1‐832
Anvilformandrel8‐32 RK55SPS‐2‐832
10‐32 Mandrelforrivetnuts10‐32 RK55SPS‐1‐1032
Anvilformandrel10‐32 RK55SPS‐2‐1032
¼‐20 Mandrelforrivetnuts¼‐20 RK55SPS‐1‐1420
Anvilformandrel¼‐20 RK55SPS‐2‐1420
5/16‐18 Mandrelforrivetnuts5/16‐18 RK55SPS‐1‐51618
Anvilformandrel5/16‐18 RK55SPS‐2‐51618
3/8‐16
Mandrelforrivetnuts3/8‐16 RK55SPS‐1‐3816
Anvilformandrel3/18‐16 RK55SPS‐2‐3816
½‐13 Mandrelforrivetnuts½‐13 RK55SPS‐1‐1213
Anvilformandrel½‐13 RK55SPS‐2‐1213
Rivetnut M3(6‐32) M4(8‐32) M5(10‐32) M6(1/4‐20) M8(5/16‐18) M10(3/8‐16) M12(1/2‐
Basicstroke
()
1,5 2 2,5 3 4 5 6
- 7 -
10) Adjust revolvable air supply into any required position and connect the tool to the source of the
compressedair.
11) Puttherivetonthemandrelandpushtowardstheanvil,thiswillscrewontherivet.
12) Putthescrewedrivetintothepreparedhole.
13) Pressthetriggerandtherivetwillberivetedin.
14) Relieve the trigger, the mandrel will screw out from the rivet(ifitisnotfullyscrewedout,usethe
unscrewingbutton).
15) Checkthefastenedrivet
- iftherivetisnotfullyfasteneditisnecessarytoincreasethestroke.
- if the rivet is too fastened, which results in deformation of the rivet and the mandrel ishard to
unscrewoutfromtherivet,itisnecessarytodecreasethestroke.
16) Checkthesetting‐upoftheanvilaccordingtothestep8).
Thetool,whichissetupapreparedthiswayisreadyforriveting.
3.TOOLMAINTENANCE
Duringmaintenancethetoolmustbedisconnectedfromthesourceofcompressedair!!!
3.1.Dailymaintenance
Before starting work, apply severaldropsoflubricatingoil(werecommendhydraulicoilHYSPINAWHM32
CASTROL) into the air inlet of the tool, on condition there is no lubricating device connected in the air
distribution.
Checkthetoolforairleakage,ifnecessaryreplacedamagedhosesandclasps.
Ifthepressureregulatorisnotequippedwithafilter,blowthroughtheairhosebeforeitsconnectiontothe
toolinordertogetridofimpuritiesandwater.Ifthepressureregulatorhasafilter,dryitout.
Checkwhetherthefixednose‐piececorrespondstotheBRdiameterandthatallscrewthreadsandjointsare
tightenedproperly.
Checkwhethertheairoutletsarereallyempty.
- 8 -
3.2.Weeklymaintenance
Cleaningofthetoolandreplacementofwornornon‐functionalparts.
Unscrewtheanvilandmandrelaccordingtothechapter2.4.,point1)to3)andcleanthemthoroughly.Visually
check‐especiallythemandrel,anvilandfrontnozzle‐ifwornordamaged,replacethem.Dismountedparts
shouldbereinstalledaccordingtothechapter2.4.,points5)to7)includingsettingupaccordingtothepoint
8).
3.3.Generalmaintenance
General maintenance should be performedafterabout500000 strokes or once every three years. The tool
mustbecompletellydisassembledandallsealsandwornpartsmustbereplaced.Thisrepairmaybecarried
outbyanauthorizedtechnicianonlyorapersontrainedbythemanufacturerorsupplier.
4.SPAREPARTS
4.1.Ordering
Orderthesparepartsexclusivelyfromthemanufacturerorfromyoursalesagents.
Theordermustcontain:
a) toolserialnumber
b) numberoforderedpart
c) numberofpieces
d) nameofyourcompanyandpreciseaddress
e) yourtaxidentificationnumberandidentificationnumber
4.2.Listofquicklyexpendableparts
Alltypesanddimensionsofmandrelsandanvils............seechartinparagraph2.4.
Frontnozzlecomplete......................................................RK55SPSS‐600
Jointsleeve………….........................................................…RK55SPSS‐400
5.STORAGE
Thepneumatic‐hydraulictoolembeddedinashippingcontainermustbestoredinenvironmentwithrelative
humidityto70%andtemperaturerangingfrom+5oCto+40oC,withoutaggressiveevaporationofsalts,acids
andcaustics.
6.COMPLETETOOLEQUIPMENT
Replaceableanvilsandmandrelslocatedinaplasticbag,Operationsmanual,Certificateofwarranty.
- 9 -
7.OPERATIONSANDWARRANTYCONDITIONS
7.1.Operationconditions
Forreliablefunctionofthetoolwerecommendtousetreatedcompressedair.Treatedcompressedairmeans
compressed atmospheric air bare of solid particles and water, reduced to required pressure and lubricated
withanti‐corrosiveoil.Immediatelybeforethetooltheremustbearegulationvalvesettomaximum outlet
pressureof0,7MPa,airfilterandlubricationinthecircuitofcompressedair.
Sound‐pressure level of impulse noise LpAIdoesnotexceed85dB(A),stillitisrecommendedtouseear
protectorsduringcontinuousandlong‐termoperation.Averageoverallvibrationtotaleffectivevalue
ahv,8h=1,5m.s‐2.
Thetriggerenablessafecontrol ofthetoolwith aforce max. 10 N<50Nwithoutreleasingthegrip‐handle
accordingtothehealthregulation.
7.2.Warrantyconditions
Forreliableandsafefunctionofthetoolitisnecessarytoadheretoinstructionsandprinciplesstatedabove.
For the warranty periodthecustomermustnotperformanyalterationsotherthan thosepermitted bythe
manufacturer, see paragraph 2.1, 3.1, 3.2. Other non‐detachablepartsaresecuredwithpaint.Incaseof
neglecting this protection the manufacturer shall not admit possible warranty repairs. To admit warranty
repair the customer must submit confirmed warranty certificate ofthetool,Certificateofqualityand
completenessorproofofpurchase.Thewarrantyperiodis24monthsfromthedayofpurchaseconfirmedin
theWarrantycertificateifthepurchasecontractdoesnotstateotherwise.
Warrantyisvalidprovidedthatthefollowing:
Generalsafetyinstructionandprinciples(paragraph1)
Tooloperation(paragraph2.4)
Dailyandweeklymaintenance(paragraph3.1and3.2)
Storage(paragraph5)
Operationsandwarantyconditions(paragraph7)
Warrantydoesnotapplytoquicklyexpendableparts(seeparagraph4.2.)
Table of contents
Popular Other manuals by other brands
Feig Electronic
Feig Electronic ID RW02.ABC-A:ID RW02.ABC-B installation instructions
Spectracom
Spectracom NetClock 9400 Series User reference guide
Politec
Politec MANA MW 25 installation manual
HID
HID FlexSmart 607 Series installation guide
Zamel
Zamel PCM-04 instruction manual
SPA elf
SPA elf SE-ST34 user manual
