Ronan X11CB Series User manual

X11CB INSTALLATION AND OPERATION
Installation
Operation
Manual
Series X11CB
Event Recording
Annunciator
X11CB-3031-IOM 1
Ronan Engineering Corporation
28209 Avenue Stanford
Valencia, California 91355
www.ronan.com
[phone]
[phone] X11CB-3031-IOM Rev 0.1

X11CB INSTALLATION AND OPERATION
Revision 0.1
Document Number X11CB-3031-IOM
*Originator / Editor Jim Bates Jun 10, 2014
*Approved by Mike Corwin Jun 10, 2014
*Quality Assurance Tony Gasca Jun 10, 2014
.* - initial for document control
REVISION LOG
0.0 Series X11CB Event Recording Annunciator
Operators Manual 4/4/2013 JLB MC WW
0.1 ECO 16250 - Consistent branding with company
marketing standards 06/10/14 JLB MC TG
Copyright 2013-2014 Ronan Engineering Company. All rights reserved. This document
may not be reproduced or transmitted in any form, electronic or mechanical, including
photocopying, recording, storing in an information retrieval system, or translating, in
whole or in part, without the prior written permission of Ronan Engineering Company.
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X11CB INSTALLATION AND OPERATION
Table of Contents
1. Overview ......................................................................................................................................6
1.1. Glossary of Terms and Abbreviations....................................................................................8
1.2. SAFETY .................................................................................................................................9
1.3. References.............................................................................................................................9
1.4. Specifications and Power Requirements ............................................................................10
1.4.1. System Voltage .............................................................................................................10
1.4.2. Power Source (System External) .................................................................................10
1.4.3. Temperature / Humidity Range ....................................................................................10
1.4.4. Field Contact Inputs ......................................................................................................10
1.4.5. Response Time .............................................................................................................10
1.4.6. EMI/RFI Compatibility ...................................................................................................10
1.4.7. Relay Contacts..............................................................................................................11
1.4.8. Open Collector Transistor Output ................................................................................11
1.4.9. Outputs .........................................................................................................................11
1.4.10. Controls / Switches......................................................................................................11
1.4.11. Diagnostic ...................................................................................................................11
1.4.12. Event Logging .............................................................................................................11
1.4.13. Network Protocols .......................................................................................................11
1.4.14. Ethernet Interface........................................................................................................11
1.4.15. Special Features..........................................................................................................12
1.4.16. System Size ................................................................................................................12
1.4.17. System Weight ............................................................................................................12
1.4.18. Warranty .....................................................................................................................12
1.4.19. Approvals In Process...................................................................................................12
1.4.20. Installed Environment .................................................................................................12
2. X11CB Hardware........................................................................................................................13
2.1. Module Configurations.........................................................................................................15
2.2. Annunciator Windows ..........................................................................................................15
2.3. HARDWARE CONFIGURATION.........................................................................................16
2.3.1. Field Contact Type and Voltage (FCV) .........................................................................16
2.3.2. Alarm Module Address..................................................................................................16
2.3.3. Alarm Module Configuration .........................................................................................16
2.4. X11CB Annunciator Display Modules .................................................................................16
2.4.1. Microcontroller (U1) ......................................................................................................16
2.4.2. Display and Name Plates .............................................................................................17
2.4.3. Color Coded Bezels ......................................................................................................18
2.4.4. Lens / LED Colors..........................................................................................................18
2.4.5. Monalarm Module: ........................................................................................................19
2.4.6. Binalarm Module: ..........................................................................................................19
2.4.7. Trialarm Module:............................................................................................................20
2.4.8. Quadalarm Module:.......................................................................................................20
2.4.9. Redundant Monalarm Module: ...................................................................................21
2.4.10. Redundant Binalarm Module: .....................................................................................21
2.4.11. Alarm Module Jumper Locations.................................................................................22
2.4.12. Power Sources ............................................................................................................23
2.4.13. Field Contact Inputs ....................................................................................................24
2.4.14. Field Contact Wiring Diagrams ...................................................................................25
2.5. Outputs ................................................................................................................................27
2.5.1. Auxiliary Output Signals.................................................................................................27
2.5.2. Transistor Outputs.........................................................................................................28
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X11CB INSTALLATION AND OPERATION
2.5.3. LED Lamp Output..........................................................................................................29
2.6. Communication.....................................................................................................................30
2.6.1. CAN Bus Network..........................................................................................................30
2.6.2. Redundant Configurations.............................................................................................32
2.6.3. Input Response Time ....................................................................................................32
2.6.4. Summary of Jumper Settings........................................................................................33
2.7. Optional Auxiliary Contact Module:
Part NO. X11-2049 ...................................................................................................................34
2.8. Cables ..................................................................................................................................35
2.8.1. X11CB to Remote Host- Cat5 Cable.............................................................................35
3. Installation...................................................................................................................................37
3.1. Mounting of X11CB System.................................................................................................37
3.1.1. Mounting the Modules in the Alarm Cabinet ................................................................37
3.1.2. Mounting the Alarm Cabinet to the Panel .....................................................................37
3.2. Alarm Module Terminal Backs.............................................................................................40
3.2.1. Common Alarm Module Terminal Block........................................................................40
3.2.2. CAN Bus Extender.........................................................................................................41
3.2.3. Power Supply Distribution Terminal Block:...................................................................42
3.2.4. Interface Module Terminal Block:..................................................................................43
3.2.5. Interface Module I/O Callout Terminal Block.................................................................44
3.2.6. Customer Supplied Transistor Field Contact.................................................................45
3.3. Wiring Instructions ...............................................................................................................46
3.3.1. X11CB-1000 Rear Terminal Arrangement and Wiring for Dry Field Contacts .............46
3.3.2. X11CB-2000 Rear Terminal Arrangement and Wiring for Dry Field Contacts .............47
3.3.3. X11CB-3000 Rear Terminal Arrangement and Wiring for Dry Field Contacts .............48
3.3.4. X11CB-4000 Rear Terminal Arrangement and Wiring for Dry Field Contacts .............50
3.3.5. X11CB-1000 Rear Terminal Arrangement and Wiring for Live Contacts .....................51
3.3.6. X11CB-2000 Rear Terminal Arrangement and Wiring for Live Contacts .....................52
3.3.7. X11CB-3000 Rear Terminal Arrangement and Wiring for Live Contacts .....................53
3.3.8. X11CB-4000 Rear Terminal Arrangement and Wiring for Live Contacts .....................54
3.4. Power Up .............................................................................................................................58
3.5. Troubleshooting ...................................................................................................................58
3.5.1. General .........................................................................................................................58
3.5.2. Non-operating Alarm System ........................................................................................58
3.6. Dimensions ..........................................................................................................................59
3.6.1. Models X11CB-RelayRack Mounted Series .................................................................59
4. Basic Alarm Sequence letter designations.................................................................................61
4.1. Option number designations................................................................................................61
4.2. First out designations...........................................................................................................62
5. Data Conversion (Bin to Dec) Table...........................................................................................64
List of Figures
Illustration Index
Illustration 1: X11CB Basic LAN System..........................................................................................8
Illustration 2: Caution Labels.............................................................................................................9
Illustration 3: X11CB system front view..........................................................................................13
Illustration 4: Membrane Switches with LEDs.................................................................................14
Illustration 5: Membrane Switches without LEDs............................................................................14
Illustration 6: Board positions within the chassis............................................................................15
Illustration 7: Sandwich Nameplates...............................................................................................17
Illustration 8: Monalarm Plug-In Module.........................................................................................19
Illustration 9: Binalarm Plug-In Module...........................................................................................19
Illustration 10: Trialarm Plug-In Module..........................................................................................20
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X11CB INSTALLATION AND OPERATION
Illustration 11: Quadalarm Plug-In Module.....................................................................................20
Illustration 12: Redundant Monalarm Plug-In Module.....................................................................21
Illustration 13: Redundant Binalarm Plug-In Module......................................................................21
Illustration 14: X11CB-Alarm Module Jumpers...............................................................................22
Illustration 15: J6 and J7 Redundant / Non Redundant Jumpers...................................................22
Illustration 16: X11-2039PL Power Filter........................................................................................23
Illustration 17: Field Contact Power Selection Adapter Board........................................................24
Illustration 18: Power Selection Adapter Mounted on Alarm Module.............................................24
Illustration 19: Dry Field Contact Schematic...................................................................................25
Illustration 20: Live Field Contact Schematic (Isolated)..................................................................25
Illustration 21: Live Field Contact Schematic (non isolated)...........................................................26
Illustration 22: X11-2049 Relay Board............................................................................................27
Illustration 23: Single CAN Bus no Redundant IM..........................................................................30
Illustration 24: CAN Address Switches ..........................................................................................31
Illustration 25: CAN Address Switch Close Up...............................................................................31
Illustration 26: Dual CAN Bus with Redundant IM..........................................................................32
Illustration 27: X11-2049 Relay Board............................................................................................34
Illustration 28: CAT-5 Cable............................................................................................................35
Illustration 29: CAT-5 Crossover Cable..........................................................................................35
Illustration 30: Ethernet Crossover Cable.......................................................................................36
Illustration 31: Ethernet Patch Cable..............................................................................................36
Illustration 32: RJ-45 Connector.....................................................................................................36
Illustration 33: Cutout Area of the Panel.........................................................................................37
Illustration 34: Front View of the Cabinet after Positioning In the Panel........................................37
Illustration 35: Assembling the Clamp Parts...................................................................................38
Illustration 36: Inserting the Clamp into the Top Center of Cabinet Groove...................................38
Illustration 37: Detail A....................................................................................................................39
Illustration 38: X11-2039PL Power Filter........................................................................................42
Illustration 39: X11CB Interface Terminal (X11C921).....................................................................43
Illustration 40: X11CB-RR Series -1000 -2000 -3000 –4000 .........................................................59
Index of Tables
Table 1: Power Requirements........................................................................................................10
Table 2: Bezel Colors......................................................................................................................18
Table 3: Standard LED Colors........................................................................................................18
Table 4: Field contact Voltage and connection type selection table...............................................24
Table 5: Auxilliary Output Contact Ratings.....................................................................................27
Table 6: Auxilliary Relay Options....................................................................................................27
Table 7: Transistor Driver / LED ....................................................................................................29
Table 8: Summary of the X11-2047 Jumper Settings.....................................................................33
Table 9: X11CB-RR Dimensions....................................................................................................59
X11CB-3031-IOM 5

X11CB INSTALLATION AND OPERATION
1. Overview
The Ronan Series X11CB Computer Annunciator system is a state of the art annunciator system
with event recording capabilities. The X11CB system supports a variety of communications
protocols used in process automation systems. It is designed to provide the most advanced data
acquisition and monitoring system that meets or exceeds the requirements of the process and
power industries in the most economical way.
The system is comprised of a group of alarm modules within one or more interconnected chassis.
A single alarm module monitors its respective field contact input(s) and provides visual and
audible status of those inputs. The quantity of alarm modules and chassis within the X11CB
system is defined by the requirements of that system. The system also contains an integral
interface module that provides Ethernet communication interface to the external host computer,
local network or plant network. Common Trouble Alarm (CTA) and Horns 1 and 2 are generated
by participating local field contacts and remote field contacts sources and configured by the
operator. Optional programmable auxiliary relay outputs are available for each individual field
contact.
The followings are some of the X11CB Annunciators key features:
The system is offered in both the X11CB Window Annunciator model and the X16CB
Remote model with no alarm window display.
Both the X11CB and X16CB are available in a panel mount, rack mount or surface mount
style Chassis. General purpose, NEMA4, NEMA12 and NEMA4X chassis are available
for all chassis types.
The Window Annunciator model features Monalarm, Binalarm, Trialarm and
Quadalarm within Ronan’s standard 3.5 inch (89mm) by 3.5-inch (89mm)
mechanical cabinet modules.
Optional redundancy processor for Monalarm and Binalarm windows systems.
A redundant Monalarm or Binalarm system can be created by adding a daughterboard
alarm module to an existing alarm module.
The Remote field contact multiplexers (X16CB or X501MUX) can be used to provide
remote field contact input monitoring via an Ethernet interface. Individual light indicators
at the multiplexers provide normal or abnormal status output for each field contact.
Each single plug-in module is internally expandable from one to four input
channels to create Monalarm, Binalarm, Trialarm and Quadalarm display units.
Both interface module and alarm module utilize the ARM Cortex M3 Microcontroller. This
is a state of the art high speed compact ARM embedded processor.
Each alarm module contains up to four optically isolated input alarm circuits of high-
speed conventional CMOS integrated circuit design with maximum noise immunity and
reliability.
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X11CB INSTALLATION AND OPERATION
Field contact inputs can be configured as dry or live inputs with a variety of voltages
available.
The polarity of each field contact is field selectable as normally open or closed using a
jumper selector for each channel.
The most popular industry-wide sequences of ISA, such as A, M, F1A, F2A, F3A, FM,
F2M and F3M are available. For Ringback sequences there are R-1, R-12, and RFAH.
The system is powered by an external regulated 24VDC power supply. Input power to
supply is 90-260 AC or 120-370 VDC input.
IRIG-B input provided for accurate time reference for event time stamping. All events are
recorded to +/- 1mS.
In the event of a lost or failing IRIG-B input the system will time stamp events with an
internal timing system.
User friendly applications such as system configuration, data base server, event viewer
and report generator are utilized to configure and monitor the system.
Software configurable filters provide noise rejection and switch de-bounce functions for
each field contact input.
Hot swappable Alarm Modules allow removal and installation of any alarm module
without effecting the normal operation of the system.
Alarm module addressing resides within the alarm chassis allowing the interface module
to interrogate each alarm module for correct configuration on a periodic basis. Modules
found to be configured improperly will be re-configured to the current locations
configuration. Failing alarm modules can be replaced with spare modules without
removing power and will be re-configured to the locations configuration.
A maximum of 100 modules are allowed per single IM CAN bus monitoring up to 4
channels each for a total of 400 channels of monitoring.
Ethernet interface
Comprehensive user configuration with standard windows software
Note:
Do not rely on any part numbers in this manual for the purpose of ordering
or re-ordering parts for an X11CB unit. As the product matures and parts
are updated, the part numbers may change.
X11CB-3031-IOM 7

X11CB INSTALLATION AND OPERATION
1.1. Glossary of Terms and Abbreviations
AM Alarm Module
AUX Auxiliary Relay
CTA/CA Common Trouble Alarm/Common Alarm
DWG NO Drawing Number
FC Field Contact
GF Global Function / General Function
H1 Horn 1
H2 Horn 2
IM Interface Module
IP Internet Protocol
MEIN First Out / Multiple Engaged First In
NC Not Connected / Normally Closed
NO Normally Open
TCP Transport Control Protocol.
TO Transistor Output
REC-UCM Ronan Engineering Co. Universal Communication Module
8 X11CB-3031-IOM
LAN OR PLANT NETWORK
X11CB CONFIGURATION
X11CB ALARMVIEW
X11CB DATABASE
X11CB
ANNUNCIATOR
Illustration 1: X11CB Basic LAN System

X11CB INSTALLATION AND OPERATION
Relay Definitions
Form A contacts are also called N.O. (Normally Open) contacts or make contacts.
Form B contacts are also called N.C. (Normally Closed) contacts or break contacts.
Form C contacts are also called changeover contacts or transfer contacts.
Also called double-throw typically (SPDT or DPDT, etc.)
1.2. SAFETY
The following safety symbols are used on the SERIES X11CB
Any symbol similar to the ones illustrated above will be found on equipment where the voltage
exceeds 48VAC or 48VDC. These symbols may or may not be in the colors illustrated, and could
be printed in Black and White only.
1.3. References
QA400 : Design Control
QA4000 : Design Development Quality Assurance Plan
QA4500 : Project Archive
X11CB-3001-IOM : X11CB Configuration Software User’s Manual
X11CB-3031-IOM 9
Illustration 2: Caution Labels

X11CB INSTALLATION AND OPERATION
1.4. Specifications and Power Requirements
1.4.1.System Voltage
 LED lamp, Logic: 24 VDC +20%
 Field contacts: 24 VDC, 48 VDC, 125 VDC, or 115 VAC.
1.4.2.Power Source (System External)
System Power Supply: 90-260 VAC 50/60 Hz; 120-370VDC
Converter: 24 VDC
To specify the correct power supply, count the number of alarm modules you
need to power from the supply. Calculate the total requirements as follows:
Total Watts = Number of Modules x Wattage for each Module or Card
Model Power (Watts)
X11CB (Interface Module) 5.0 W
X11CB (Alarm Module) 7.0 W
X11CB (Aux Relay Card) 4.0 W
Table 1: Power Requirements
1.4.3.Temperature / Humidity Range
Operating: 0° to 60° C (32° to 140° F)
Storage: -40° to +80° C (-40° to + 176° F)
 Operating Humidity: 5% to 95% RH non-condensing.
 Storage Humidity: 5% to 95% RH non-condensing.
1.4.4.Field Contact Inputs
Contact : Dry or Live
Field Selectable : Normally Open / Normally Closed
Interrogation Voltage : 24 VDC, 48 VDC, 125 VDC, or 115 VAC
Digital time delay filters
1.4.5.Response Time
20 Milliseconds by default. It can be modified using the X11CB Configuration
software.
1.4.6.EMI/RFI Compatibility
CE Compliant
10 X11CB-3031-IOM