Rotec RTC.50-T User manual

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USERMANUAL
TOREDUCETHERISKOFINJURYUSERMUSTREADANDUNDERSTANDINSTRUCTIONMANUAL
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RTC.50‐T
MagneticDrillingMachine
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SERIALNO._______________DATEOFPURCHASE_____________
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2
1‐TableofContents
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1TableofContents…………………………………………………………………………………………………… page1
2Safety…………………………………………………………………………………………………………………….. page2
BeforeUse……………………………………………………………………………………………………………… page3
3ItemsIncludedinDelivery………………………………………………………………………………………. page4
4TheHoleCutter
HoleCutterSelection................................................................................................. page5
Cooling/Lubrication................................................................................................... page6
4ToolAssembly
MorseTaperAssembly………………….........………………………………………………………………… page6
HoleCutterAssembly………………….........………………………………………………………………… page6
DrillChuckAssembly……………………………….........……………………………………………………. page7
 Installationof13mmChuckbyusingAdaptor545.1021............................................. page7
Installationof13mmChuckdirectlyonthemotorunit............................................page7
4TheMagneticDrillingMachine
TheMagneticBase....................................................................................................page7
TheControlPanel...................................................................................................... page8
All‐timeelectronicprotections................................................................................... page8
Drilling........................................................................................................................ page9
5Maintenance................................………………………………………………………………………….. page10
6Spareparts&ExplodedView.........……………………………………………………………………....... page11
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Readthesedirectionsandsafetyinstructions
completelyandattentivelyandcarefullyfollowthese
recommendations.Allsafetymeasuresmustbe
observedatalltimeswhenusingmagneticdrilling
machines.Improperuseandcarelessnessincreasethe
riskofaccidents.Thisisforyourownsafety.
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Shouldyouhaveanydoubtsabouttheuseofthismachine,pleasecontactyoursupplier
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3
2‐Safety
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1. Duringanyworkonnon‐horizontalcomponents,themachinemustalwaysbesecuredwiththe
suppliedsafetychain.
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2. Themagneticdrillingmachinemayonlybeusedonaflatandcleansurface.
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3. Ifthemachineortheleadshowssignsofdamage,themagneticdrillingmachinemustbeswitched
offimmediately.
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4. Wearingsafetyglasses,hearingprotectionandprotectiveclothingisnecessary.
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5. Donotwearanylooseclothingorjewelrythatmaygetentangledinthemovingpartsofthe
magneticdrillingmachine.
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6. UseonlyaccessoriesorpartsthatarerecommendedbyRotec.
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7. Duringdrilloperations,theholecuttermustbecooledandlubricatedwithgoodqualitycuttingor
lubricationoil.
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8. Themotormustbeswitchedoffwhentighteningthemachinewiththesafetychain.
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9. Whenchangingaholecutter,themagneticdrillingmachinemustbedisconnectedfrompower
supply.
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10. Cleantheareaaroundthemachineregularly.Keepthebottomofthemagnetcleananddry.
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11. Regularlyinspectwhetherallscrews,nutsandboltsaretight.
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12. Removetheburrorslugfromtheholecutteraftereachhole.Caution,thedrillmightstillbehot!
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13. Beforeusingthemachinemakesureitisconnectedtothecorrectvoltageandthatallgripsand
partsaretightlyattached.
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14. Whenusingthedrillonnon‐horizontalsurfaces,youmustuseadrillingcompoundorcuttingpaste.
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15. Donotuseoilbecausetheoilcandripintothemotorunit.
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Whenusingthismachine,youMUSTwearearandeyeprotection.
Rotechasincludedthesearticlesasstandardaccessoriesforyourown
safety.DoNOTtouchthedrillwhenitisrunning.Alwaysfollowthe
recommendationsforpersonalprotectionwhenusingthistool.
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Beforeuse

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4
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Rotecmagnetdrillingmachinesarespecificallydesignedfordrillingholesinsteel,expandedbythe
possibilityoftapping/reaming/countersinking(RTC.50‐T).Rotecmagneticdrillingmachinesarenotsuitable
forapplicationsotherthanthosetheyweredesignedfor,includingdrivingothermachines.
Makesurethatyoucanoverseetheentireworkareafromwhereyouareoperatingthismachine.Use
barrierstokeepothersaway.Donotusethemachineinplacessubjecttohazardofexplosion‐electrical
toolsproducesparkswhichmayigniteflammablematerialsorgasses.Topreventelectricalshocks,donot
usethemachineinamoistorwetenvironment.Alwaysoperatethistoolusingbothhands.Makesurethe
workpieceisalwaysclampeddownsafety.
Thismagneticdrillingmachineisequippedwithaleadandplugapprovedforthecountryorregionitisto
beusedin.Theyellow‐greenwireintheleadistheearthwire.Neverconnectthistoapoleundervoltage.
AllRotecmagneticdrillingmachinesaremanufacturedtousewithACcurrentandnotsuitabletoworkon
DCcurrent.Makesurethemagneticdrillingmachineisconnectedtoastablepowersupply.Rotecdoesnot
recommendtheuseofageneratororothermobilepowersupplyforpowersupply.Rotecdoesnot
recommendtheuseofextensioncables.Ifthereisnootherway,usegoodqualitycablesandkeep
extensioncablesasshortaspossible.Beawarethatlongpowerleadscauselesscurrent.
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3‐ItemsIncludedinDelivery
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MagneticDrillingMachine YES PilotPin NO
CarryingCase YES MorseTaper YES
DrillChuck13mm NO MorseTaperEjectorPin YES
TapColletsM10‐M12‐M14‐M16 NO Manual YES
AllenKey2.5 YES SafetyChain YES
AllenKey3 NO DrillingOil NO
AllenKey4 YES SafetyEarProtection YES
AllenKey5 YES SafetyGlasses YES
Wrench8YES SafetyGloves YES
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5
4‐TheHoleCutter
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HoleCutterselection
Therearemanydifferenttypesofsteel.Itisnotpossibletodrillallthesetypesofsteelwith1typeof
cutter.Rotecrecommendedthefollowing:
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RotecSilverLine536 Fordrillingholesingeneral37/52steelandaluminum
536.xxx012mm‐60mm  Holecutterswithcuttingdepth25mm increasingby1mm
536.xxx112mm‐60mm  Holecutterswithcuttingdepth50mm increasingby1mm   
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RotecGold‐Line537Forprocessingsteel,stainlesssteelandotherhigh‐qualitysteelalloytypes
537.xxxx 12mm‐60mm  Holecutterswithcuttingdepth30mm increasingby1mm
538.xxx012mm‐60mm  Holecutterswithcuttingdepth55mm increasingby1mm
538.xxx118mm‐50mm  Holecutterswithcuttingdepth80mm increasingby1mm
538.xxx218mm‐50mm Holecutterswithcuttingdepth110mm increasingby1mm
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RotecHard‐Line546/547 TungstenCarbideTipped.Cutterswithhardmetalteeth
546.xxxx 12mm‐65mm Holecutterswithcuttingdepth40mm increasingby1mm
547.xxx012mm‐150mm Holecutterswithcuttingdepth55mm increasingby1mm
547.xxx218mm‐100mm Holecutterswithcuttingdepth110mm increasingby1mm
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RotecRail‐Line548   Withhardmetalteeth,Fordrillingholesinrails
548.xxxx 18mm‐36mm Holecutterswithcuttingdepth40mm increasingby1mm
548.xxxx 18mm‐36mm Holecutterswithcuttingdepth55mm increasingby1mm
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NOTE:  Holecutters 12mm‐60mmhavea19,05mmWeldonshank
Holecutters 61mm‐130mmhavea31,75mmWeldonshank
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6
Cooling/Lubrication
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1Holesforcoolingandlubricationoil
2FixingscrewsofMorseTaper
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Rotecrecommendstheuseofcoolingandlubricationagents.Notonlydotheseassist
indrillingbuttheywillalsolengthenthelifespanofyourtools.Oneoftheadvantages
oftheuseofholecuttersisthatcoolingandlubricationagentscanbesuppliedfrom
theinside,sothattheagentsendupintherightplace.
AllmagneticdrillingmachinesfromRoteccanbeequippedwithanautomaticcooling
systemwhichprovidesaguaranteedsupplyofthecoolingandlubricationagentsfrom
theinside.Ifyourmachineisnotequippedwithanautomaticcoolantsystemitisstill
possibletocoolfromtheinsidebyusingtheholesintheMorseTaper(number1in
picture)bysquirtingthecoolingandlubricationagentthroughthemandfillingthe
MorseTaper.
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NOTE:   Forverticalorupside‐downprocessing,Rotecrecommendstheuseofadrilling  
 compoundorpastelike901.4045or901.4046.
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4‐ToolAssembly
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MorseTaperAssembly
MounttheMorseTaperintoyourmachinebypushingitfirmlyintotheshaftextendingfromthemotor
unit.BewarethatthetipontopoftheMorseTaperisinlinewiththeshaft.TotaketheMorseTaperout
usetheEjectorPintoforceitout.
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HoleCutterAssembly
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1:PilotPin
2:CenterholeinshankofHoleCutter
3:ShankofHoleCutter
4:Grooveorflattedsurfaceforoilpass
5:FlatsurfaceforfixingHoleCutter
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CleantheinnerwallandtheshaftoftheHoleCuttertoensureproperoilsupply.
FirstinsertthePilotPinintothecenterholeoftheShank.Afterthatyoucanslide
theHoleCutterassemblyintothespindleorMorseTaperofyourMagneticDrilling
Machine.AfterslidingtheHoleCutterAssemblyintotheMorseTaper,makesure
thetwoflatsurfaces(number5inpicture)arelocatedexactlyinfrontofthetwo
fixingscrewsofyourspindle(seenumber2inpictureofcooling/lubrication.Tighten
thembothsubsequentlywiththeincluded5mmAllenKey.

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7
DrillChuckAssembly
Theoptionofmakingourmachinessuitablefortheuseofstandardspiraldrillsandothertoolsbyusinga
cylindricalshaftisanimportantcharacteristicofRotecmagneticdrillingmachines.Pleaseseethetechnical
dataformaximumcapacity.

Installationof13mmChuckbyusingadapterIBK.14
The545.1021isaadaptorfrom1/2"x20UNFto19mmWeldon.
AttachaDrillChuckwithinternal1/2"x20UNFonthe545.1021adaptor.
ToattachtheassemblyintoyourSpindle,followtheinstructions(withexceptionofthePilotPin)for
installationofaHoleCutter.AdaptorIBK.14canbeusedonmostmachinesinourprogram.

Installationof13mmChuckdirectlyonthemotorunit
FortheRTC.50magneticdrillingmachineitispossibletoinstalladrillChuckdirectlytotheshaftextending
fromthemotorunit.Attachtothedrillchuckwitharticlenumber181.1005aadaptorwitharticlenumber
180.2016.ThiswaythedrillchuckcanbemountedasaMorseTaperinyourmachine.



4‐TheMagneticDrillingMachine

TheMagneticbase
Materialofminimum10mmthicknessisrequiredforthemagnettoworkthebest.

Theattachmentforcegeneratedbythemagnetdependsonvariousfactors.
‐Thicknessofthematerialthemagnetisplacedon
‐Paintorcoatingofthematerialthemagnetisplacedon.
‐Metalchips,oilorotherdirtunderthemagnet.

IftheLEDindicatorlightsupGREEN,themagnetisgeneratingsufficientattachmentforce.IftheLED
indicatorlightsupRED,themagnetmaynotgeneratingsufficientattachmentforce.

Wewouldliketopointoutthatthisisonlyanindicationandnotacertainlythatthemagnetwillnot
releasefromthematerial.Rotecacceptsnoliabilityensuringfromthemagnetindicatornotfunctioning
orfunctioningpoorly.

Makesurethatthemagnetattachestightlytotheworkpiecebeforeturningonthemotorunitofthe
magneticdrillingmachine.Rotecmagnetshave2coils;makesurethatbothcoilsareincontactwiththe
material.Donotconnectanyothermachinestotheelectricaloutletthemagneticdrillingmachineis
pluggedinto,asitmayresultinthelossofmagneticforce.Alwaysusethesafetychainincluded.Drilling
aboveyourheadisextremelydangerousandisnotrecommended.Fortheuseofmagneticdrilling
machinesonpipes,not‐flatornon‐magneticmaterials,werefertoourbrochureorourwebsite
www.Rotec.comwhereseveralvacuumtighteningsystemsandpipeclampingsystemsarementioned.


8
TheControlPanel
Thecontrolpanelonyourmagneticdrillingmachineisdesignedformaximumoperatingfacilityandsafety.

1‐TheMagnetSwitch:
Thisswitchisusedtoswitchthemainpowerandalsothe
magnetOnandOff.ThisswitchisincludedoneveryRotec
magneticdrillingmachine

2‐TheOn/OffSwitch:
ThisswitchisusedtoswitchthemotorunitOnandOffandis
includedoneveryRotecMagneticDrillingMachine

3‐TheFuseholderwithFuse:
ThisFuseholderisincludedoneveryRotecMagneticDrilling
Machineandholdsthefusetype:5x20,F2A.

4‐TheMagnetLEDIndicator:
ThisLEDindicatorshowsthegeneratedmagneticforce.

5‐TheL/RSwitch:
Thisswitchcontrolsthedirectionofthemotorunit.

6‐ThePotentiometer:
Thiscontrolstherunningspeedofthemotorunit.Notethatalowerpositionwilldecreasethepowerof
themotorunit.

ContinuouselectronicTorqueprotection:
TheRTC.50Tisequippedwithaall‐timeelectronictorqueprotection.Itwillstopthemotorunitwhenitgets
overloadedinanyrpm.InthatcasejustpushtheOFFswitchtoresetandONswitchtostartdrillingagain.
ContinuouselectronicTemperatureprotection:
TheRTC.50Tisequippedwithaall‐timeelectronictemperatureprotection.Ifthetemperatureofthemotorunitruns
upto70DegreeCelsiusthemotorunitwillstop.Afterafewminutesitcanbestartedagainandwerecommendto
letthemotorrununloadedwiththeelectronicspeedadjustmentseton100%toletthemotorunitcooldown.

!!!IMPORTANT!!!
Whenusingyourmagneticdrillingmachinenon‐horizontalorupside‐downbeaware
thatnooil,drillingcompoundormetalchipscanfallintothemotorunit.
Rotecacceptsnoresponsibilityfordamagedonetoyourmachine
bysuchactionundercoverageofthewarranty.


Drilling
Nowthatyouhavereadtheexplanatoryinformationandsafetyrecommendationsabove,youarereadyto
actuallystartdrilling.Followthese10stepsforbestdrillingresult:


9

1Usethetipofthepilotpintodeterminethecenteroftheholetobedrilled.
2Turnthemagnetonandverifythatthedrillisintherightpositionandthatthemachineis  
pushedtightagainsttheworkpiece.`
3Ifyourmachineisequippedwithaautocoolantsystem,putopenthevalvetoreleasetheoil.
Ifyourmachinedoesnothaveaautocoolantsystem,filltheholesofthespindlewithoil.
4Turnthemotoronatthehighestsettingandallowittorunatfullspeed.
5Turnthearmstostartdrilling.Applyonlyaslightpressurewhentheholecuttertouchthe  
metal.Donotpushtheholecutterwithforceintothemetal.
6Applyaregularpressurewhiledrilling.Thedrillingperformancedoesnotimprovebyputting 
morepressureonthetool.Toomuchpressurewilloverloadthemotorandyourholecutter  
willbewornsooner.Letthecutterdothejobandgiveittimetocutthemetal!!!
7Adjusttheoilsupplywhennecessary,ifyourdrilldoesnothaveaautocoolantsystem,stop  
drillingregularly,refilltheholesofthespindleandcontinuedrilling.
8Applylesspressurewhenthedrillcutsthroughthematerial.
9Turnthearmstoputthemotorinhighestpositionandturnoffthemotorunit.
10Removetheburr,metalchipsandcleanthecutterandsurfacewithoutgettinginjuries.   
Caution:Themetalpiecedrilledoutcanbesharpandveryhot!!

TheRTC.50‐Thavea2‐speedgearboxandaelectronicspeedadjustment.Topreventheatbuild‐upalwaystryto
keeptheelectronicspeedadjustmentashighaspossible.Usetheuppergear(high)forholecuttersupto20mm
andthelowergearforholecuttersabove20mm.TheRTC.50‐Thaveafullyelectronicmotorunitwhichmeasuresits
speedcontinuouslytohavethemaximumpoweravailable.WhenyoustartdrillingtheRPMcangodownfora
momentuntilthemachineitselfwillincreasetheRPM.Thisiscompletelynormal.

Toselectanothergear,turnoffthemotorunitandthemainpower.Pushtheblackswitchonthesideofthegearbox
andslideittotheotherposition.Aslightturnoftheoutputshaftbyhandwhileslidingtheblackswitchtotheother
position,canbenecessarytolineupthegearsinside.Proofthatthegearislockediftheblackswitchcomesbackto
front.

Tapping50T
Drilltheholeontherecommendedsizeofthetap.Donotturnthemagnetofftokeepthemachineonitsposition.
Takethecutteroutanduseatapcollettofixthetaptothemachine.TheseadaptersexistinseveralDINandISO
normsandarebasedontheshaftdiameterofthetapthatisused.Usethelowgearandlowrpmfortapping.Stop
themachinemanuallybeforethetapiscompletelythroughthehole.SelecttheReverse(Left)andletthetaprun
backslowlybutalsosupporttherunbackbyturningbackthehandles.Donotletyourtappushbackthemotorunit
byitself!Ifyourtaphavetomakethewholewaythroughthematerial,thenremovethetapoutofthecolletwhen
theholeiscompletelytapped.
!!!IMPORTANT!!!
Whenusingyourmagneticdrillingmachinenon‐horizontalorupside‐downbeaware
thatnooil,drillingcompoundormetalchipscanfallintothemotorunit.
Rotecacceptsnoresponsibilityfordamagedonetoyourmachine
bysuchactionundercoverageofthewarranty.
5‐Maintenance



10
Justaseverymagneticdrillingmachinewithmovingparts,yourRotecmagneticdrillingmachinealsoneeds
regularmaintenanceservice.Afewrecommendationsfollow:

‐ Cleanalldirt,dust,metalchipsandburrsofyourmagneticdrillingmachine

‐ Regularlycheckthecarbonbrushesforwear

‐ Replaceanydefectivepartsimmediately.Thispreventsproperlyfunctionpartsfrombeingdamaged.

‐ Adjustyourguideregularlyandmakesureitiscleanandgreased.Thispreventsanymovementfrom
beingcreatedandthespindle,triangularguide(steady)andguidepartsfromexcessivewearor
damage.Theguidecanbeadjustedbylooseningthesettingnut(#7onsparepartdrawing)with
includedwrench8,tighteningthesettingscrews(#5onsparepartdrawing)withincludedAllenkey
2.5andtighteningthesettingnut(#7)againwithincludedwrench8.Theadjustmentisdonewell
whenthemotorunitcanbeturnedtoeverypossiblepositionwithoutfallingdownbyitsownweight.

‐ Checkthegreaseinthegearboxregularlyandreplaceitifnecessary.Werecommendyoutostore
yourmachineonitssideregularlysothatthegearboxgreasecanrunbacktowherethegearsare.
Thisisveryimportantwhenyouhaveusedyourmachinenon‐horizontalorupsidedown.
Repair,modificationandinspectionofRotecMagneticdrillingmachinesmustbedonebya Rotec
authorizeddealer.ThepartslistwillbehelpfulifpresentedwiththemachinetotheRotecdealerfor
servicewhenrequestingrepairorothermaintenance.
Rotecmachinesareconstantlybeingimprovedandmodifiedtoincorporatethelatest technological
advancements.Accordingly,someparts(iepartnumbersand/ordesign)maybe changedwithoutprior
notice.Also,duetoRotec'scontinuingprogramofresearchand development,thespecificationsof
machinesaresubjecttochangewithoutpriornotice.
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
11
6‐Spareparts&ExplodedviewofRTC50

1 Frame
2 Screw SSM6x16
3 Washer M6
4 Settin
g
Nut
5 Settin
g
Screw
6 Ma
g
net Hi/Lo
7 Sensor
8 Slide
9 Rack
10 Screw SSM6x20
11 Motorholder
12 Screw SSM6x25
13 Top fixin
g
plate 110mm
14 Brass rail set
(
stick
)
15 Pressin
g
Strip 4 holes
16 Capstan hub assembl
y
17 End plate
18 End screw
19
A
rm for Capstan
20 Motorcable
21 Couplin
g
nut for motorcable
22 Couplin
g
nut for maincable
23 Main Cable
24 Screw+washer+nu
t
25 Rear plate
26 Panel screw M4x8
(
rearplate
)
Panel screw lon
g
M4x20
(
frontplate
)
27 Front plate
28 Sensor LED+cable
29 On/Off switch
30 Fuse holder
31 Fuse F2
A
32 Ma
g
net switch
34 Potentiometer
35 L/R switch
36 Control Unit Hi/Lo 220v
Control Unit Hi/Lo 110v
37 Cable clamp
38 Motorunit 220v
Motorunit 110v
39 Cable housin
g
40 Screw PKVZ4,8x35
51 Screw 3,9x60
52
A
daptor rin
g
22x0,2
53 Needle bearin
g
54 Bearin
g
8x22x7
55 Bearin
g
12x28x8
56 First
g
ear
57
A
xle
58 Gear shaf
t
59 Spindle drive shaf
t
60 Carbon brush holder
61 Carbon brush set
62 Rin
g
ma
g
net
63 Screw 4,8x45
64 Screw 4,8x50
65 Screw 2,8x12
66
A
daptor rin
g
rubber 22x2,5
67 Bearin
g
20x37x9
68 Bearin
g
17x40x12
69 Spindle
g
ear
70 Gear 34/40
71 Baffle
72 End cover
73 Housin
g
74 Circlip 471/10
75 Circlip 471/15
76 Circlip 472/28
77 Inner
g
ear plate
77.1 Gasket for
g
earcasin
g
78
A
rmature 220v
A
rmature 110v
79 Field 220v
Field 110v
80 Gear casin
g
81 Ke
y
for spindle
82 Ke
y
83 Casin
g
pin
84 Clutch shaft
85 Gear switch
86 Speed Control Unit 220v
Speed Control Unit 110v
87 Plate for
g
ear casin
g
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Importantnotice:
Becauseofminorchangestoourmachinesitisrecommendedtoprovidetheframenumberofyour
machinewhenorderingspareparts.Thisnumbercanbefoundonfrontofmachineatmagneticbaseand
frame.Whenyouhaveanydoubtwhenorderingspareparts,pleasecontactyoursupplierbeforeordering.