RPS Falcon 200 User manual

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OWNER’S MANUAL
Falcon Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike. Parents should consider child’s age, size,
maturity and ability before allowing to ride.
Minimum Age Requirement: 16
Always wear a helmet; It could save your Life!
Do not remove this operator’s manual from this vehicle.
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to
owning and operating an off-road vehicle.

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Congratulations on your purchase of Ricky Power Sports,LLC Falcon200 Mini Bike.
Your Mini bike is warranted to be free of manufacturing defects in material and workmanship for a period
of 90 days from the date of purchase. During the warranty period Ricky Power Sports, LLC will at its
option, repair, provide replacement parts or replace your Ricky Power Sports, LLC Falcon200 Mini Bike at
no charge. This warranty does not cover normal wear items or damage caused by neglect or misuse of the
product.
Engine Warranty –90 days
Frame Warranty –90 days
Warranty is void if:
Frame is bent or broken due to abuse
Wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
Ricky Power sports, LLC. is not liable for any damage claim or liability claim person or otherwise resulting
from the operation of this product in any way.
Should you experience a problem with your vehicle, please contact Ricky Power sports, LLC customer
service line toll free 1- 844-250-2199. You will be instructed how to proceed.

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Table of Contents
SAFE OPERATION...............................................................................................3
SAFETY GEAR.....................................................................................................4
MODIFICATION OF VEHICLE..............................................................................4
MAIN DATA...........................................................................................................5
PARTS & SUBASSEMBLIES...............................................................................6
OPERATION.........................................................................................................8
FUEL VALVE.................................................................................................8
ENGINE STARTING AND STOPPING..........................................................9
SWITCHES ON THE RIGHT HANDLEBAR.................................................10
CHECK-UPS, ADJUSTMENT AND MAINTENANCE..........................................11
CHANGING THE OIL....................................................................................12
CHECK-UP OF SPARK PLUG.....................................................................12
CHECKING & CLEANING THE AIR FILTER...............................................13
ADJUSTING THE THROTTLE CABLE........................................................14
ADJUSTING THE CARBURETOR...............................................................14
ADJUSTMENT OF REAR BRAKE...............................................................15
ADJUSTMENT OF CHAIN............................................................................16
GREASING PROCEDURES TO THE DRIVING CHAIN...............................16
VEHICLE WASHING.....................................................................................17
INSTRUCTIONS FOR STORAGE................................................................18
RESUMPTION OF SERVICE AFTER STORAGE........................................19
TABLE AND TORQUE OF FASTENERS.....................................................19
MAINTENANCE ROUTINE DIAGRAM.........................................................20
TROUBLE SHOOTING.................................................................................21
ELECTRIC DIAGRAM..........................................................................................22
EMISSION CONTROL SYSTEM WARRANTY.....................................................23

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Please read this manual and follow all instructions carefully. To emphasize the special information, the
symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the
messages.
NOTE: Indicating special information which is to make maintenance easier or instructions clearer.
WARNING and CAUTION are arranged like this:
This user’s manual contains important safety and maintenance information. Read it carefully before riding.
Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to another user or owner.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there will be some discrepancies in this manual. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar changes to the
vehicle previously built or sold.

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SAFE OPERATION
Rules for Safe Operation
· A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps,
and damage to components.
· It is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the
vehicle.
· Full attention is required during driving; paying close attention to the following points to avoid any injury
to you by other motorized vehicles:
· Do not drive too close to other vehicles.
· Never carry a passenger. This mini bike is for one operator only
· Never operate this mini bike at night. Night is defined as the period of time 30 minutes before sunset to
30 minutes after sunrise.
· Driving at high speeds is the cause of many accidents; do not drive at a speed that the actual situation
does not permit.
· This user’s manual contains important safety and maintenance information. Read it carefully before
riding. Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
· It is important that this manual remain with the vehicle when you transfer it to another user or owner.
· All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there will be some discrepancies in this manual. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar changes to the
vehicle previously built or sold
·Always avoid operating this mini bike on paved surfaces, including; sidewalks, paths, parking lots,
driveways, streets, roads, and highways. Never operated this or any Off-Road Vehicle on a public street,
road or highway where motor vehicles are in operation.

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SAFETY GEAR
1. Never operate this mini bike without wearing a DOT approved motorcycle helmet which fits properly.
Operators should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt
or jacket, and long pants.
2. Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or
wheel, resulting in danger.
MODIFICATION OF THE VEHICLE
CAUTION
Never perform any unauthorized modifications to this vehicle. Only use original replacement part which
can be obtained through Ricky Powers ports, LLC. 1- 844-250-2199

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MAIN DATA
Description
Data
Description
Data
Overall length
1730mm
Cylinder bore x stroke
6.8cm X 5.4cm
Overall width
750mm
PTO shaft rotation
Counter clockwise
Overall height
990mm
Output, Rated
3.8Kw/3600 rpm
Wheelbase
1150mm
Torque, Rated
10N.m/2500 rpm
Curb Mass
73kg
Idling speed
1500 +/-150 rpm
Payload
75kg
Displacement of cylinder
196cc
Front wheel
19 X 7 - 8
Spark plug
Torch F7RTC
Rear wheel
19 X 7 - 8
Spark plug gap
0.6mm -0.8mm
Brake Type
Drum
Gap of air valve IN
0.10+- 0.15 mm (cold)
Capacity of gasoline tank
3.6L
Gap of air valve EX
0.15+- 0.20mm (cold)
Capacity of oil tank
0.6L
Ground clearance
139 mm
Drive
Centrifugal clutch
Ignition means
T.C.I

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PARTS & SUBASSEMBLIES

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OPERATION
FUEL VALVE
Fuel filling
The capacity of the fuel tank is 3.6L Unscrew the gas cap by turning it counter clockwise and carefully fill
the tank with unleaded gasoline through the opening. DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-
STROKE ENGINE. Replace the gas cap by carefully aligning the threads on the cap and the tank and
turning the cap clock wise. Wipe any spilled fuel from the bike using a cloth and dispose of the cloth
properly. DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS.
ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE POSSIBLE OF THE BUILD UP OF
GASOLINE FUMES.
/
Operation of the fuel valve (the valve under the fuel tank)
ON: With the handle of the fuel valve to “ON”position, the fuel supply will flow to the carburetor.
OFF: With the handle of the fuel valve to “OFF”position, the fuel supply is cut off to the carburetor.

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Starting Engine:
1. Place fuel valve lever to “ON”Position.
2. Place Choke lever to “ON”Position.
3. Set the ignition switch to “ “Position.
4. Pull the Start Recoil cord until engine starts.
5. After engine has sufficiently warmed up, place
Choke lever in “OFF”Position.
Procedures for stopping engine:
1. Release throttle twist grip to slow down engine.
2. Set the ignition switch to “ ” position.
3. Set the fuel valve lever (the fuel tank valve) handle to “OFF”position.

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SWITCHES ON RIGHT HANDLEBAR
Ignition switch
The ignition switch is provided on the right handlebar.
When the switch is turned to “ ” (off) position, the engine will not start or stops the engine.
When the switch is turned to “ ” (on) position, the engine can start and the vehicle can be driven.

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CHECK-UPS, ADJUSTMENT AND MAINTENANCE
Checking the Oil
Check the engine oil each time prior to operating the mini bike.
The oil level should be between the upper and lower lines of the oil gauge.
1. Set the Mini Bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and then
insert the gage plug into the crankcase again to check the oil level. There is no need to screw the oil
gage plug into its hole in the crankcase.
Lubricating Oil Recommended
The lubricating oil is an important factor affecting the performance and service life of the engine. Please
refer to the chart for the correct grade of engine oil based on the environmental conditions in your area.
Do not use any other type of oil other than what is recommended in the chart. DO NOT MIX OIL WITH THE
GASOLINE.
Lubricating oils of different viscosity shall be employed in different regions and at
different temperatures.

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CHANGING THE OIL
1. Remove the “Screw Plug”located at the bottom of the engine and let the oil drain into an approved
collection container. DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT. SERIOUS
BURNS COULD RESULT FROM CONTACT WITH HOT OIL.
2. Dispose of the used oil properly. For proper disposal procedures, contact your local oil recycling center.
3. Clean and replace the “Screw Plug”tightly. Torque to 18 ft.lb.
4. Refill the engine with 0.6L of recommended oil and recheck the amount of oil in the engine by using the
oil gauge plug.
CHECK-UP OF SPARK PLUG
1. Remove the cap of spark plug and screw off the spark plug using the plug wrench.
2. Clean the spark plug all around or replace it if it is corroded or there is too much deposit on it.
3. Regulate the gap（2）of the spark plug to 0.6mm - 0.8mm.
3. The spark plug of the designated type should be used. The applicable type of spark plug:
TORCH - F7RTC

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CHECKING & CLEANING THE AIR FILTER
1. Remove seat to access air filter. Seat is removed by removing nut located under seat (see photo).
2. Locate Air Filter Box under seat and remove cover.
3. Remove air filter.
4. Remove foam cover from Air filter element.
5. Tap the Air filter element gently to remove most of the dust and dirt. Blow out remaining dust with
compressed air. If the element is damaged, replace it.
6. Wash the foam element cover per instructions below then allow to dry thoroughly.
7. Re-install foam cover to the air filter element.
8. Re-install air filter and close cover.

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ADJUSTING THE THROTTLE CABLE
Make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at
the hand throttle.
Check if the throttle twist grip has the required free operating movement.
The required free operating movement: 2-6mm (.078 -.24in) . If the grip cannot be moved freely, turn the
adjusting nut to ensure proper operating movement.
After adjustment, start the engine and check for the operating movement again. Repeat the adjustment if
necessary until the desired operating movement is obtained.
ADJUSTING THE CARBURETOR
Adjusting procedures of idling speed:
1. Support the vehicle by a stand.
2. Adjust the idle speed by the throttle stop screw to 1500 +/-150 RPM

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ADJUSTMENT OF REAR BRAKE
1. The front brake hand grip should have free operating movement of
5-7mm (.2-.3in) .
2. To make adjustment, turn rear adjusting nut clockwise to reduce and counterclockwise to increase the
free operating movement of the hand brake.
3. Brake shoes should be replaced by a qualified service technician once brake shoes are
worm.

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ADJUSTMENT OF CHAIN
1. When chain adjustment is needed, loosen rear axle bolt.
2. Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align
the marking of the chain adjuster with the engraved lines in the similar position on both sides.
3. Tighten rear axle bolt by a torque of 50-60Nm (37-44 ft.lb.).
4. Repetitively check the tension of the chain.
GREASING PROCEDURES TO THE DRIVING CHAIN
1. Shut off the engine
2. Add light amounts of machine oil or chain grease to the driving chain. (Too much machine oil or chain
grease may cause splattering to occur.)
Attention:
The chain should be replaced when the adjusting limit has reached it’s maximum.

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VEHICLE WASHING
Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if
there is any damage and any oil leakage.
CAUTION
Washing the Mini Bike with over-pressurized water may cause damage to some of its components.
Therefore, do use a pressure washer to clean the vehicle. The following parts should be cleaned using low
pressure water:
—Wheel hub
—Exhaust pipe
—Fuel tank and lower portion of cushion
—Carburetor
—Head lock and ignition switch
—Meters
1. After pre-wiping, the vehicle should be washed with clean water to remove dirty residues so as to
prevent corrosion. Plastic subassemblies should be cleaned by wiping with a cloth or foam soaked in
neutral detergent solution, followed by washing with clean water.
2. After the cleaned vehicle is air dried, grease the chain and run the engine at idling speed for a few
minutes.
3. Prior to driving, carefully check the braking system repeatedly and repair or adjust it if necessary.

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INSTRUCTIONS FOR STORAGE
If the vehicle is not going to be used for a long period of time, for example, in winter time, some steps
should be taken to prevent malfunction of and damage to its components which might be caused by long
storage. Before storing the vehicle for a long period, proper maintenance has to be carried in case
maintenance is not completed when the vehicle is put back into use after storage.
1. Change engine oil.
Drain off fuel from the fuel tank and carburetor, spray atomized anti-rust oil onto the inside wall of the tank
and then close the tank. Dispose of any drained fuel properly so as not to adversely affect the
environment.
Attention:
If the storage will last for more than one month, fuel in the carburetor must be fully drained. This will help
ensure that the carburetor maintains its normal performance after the storage.
3. Take out the spark plug, pour about 15-20ml (.5 - .68 oz.) of clean engine oil into the cylinder, step down
on the kick lever repetitively several times so as to have machine oil distributed all over the engine
and finally fit the spark plug back on.
4. Wash the vehicle clean, wipe it dry and apply an even coat of wax to the painted surface and a coat of
anti-rust oil on the chrome-plated surfaces.
5. Inflate the tires as required and put the vehicle up on wooden blocks with the two wheels clearing the
ground.
6. Put the vehicle in a shady and cool place free from humidity and direct sunlight and cover it properly
(not with plastic or other painted materials). If there is a garage, store it within.