RPS Falcon 200 User manual

1
OWNER’S MANUAL
Falcon Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike. Parents should consider child’s age, size,
maturity and ability before allowing to ride.
Minimum Age Requirement: 16
Always wear a helmet; It could save your Life!
Do not remove this operator’s manual from this vehicle.
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to
owning and operating an off-road vehicle.

2
Congratulations on your purchase of Ricky Power Sports,LLC Falcon200 Mini Bike.
Your Mini bike is warranted to be free of manufacturing defects in material and workmanship for a period
of 90 days from the date of purchase. During the warranty period Ricky Power Sports, LLC will at its
option, repair, provide replacement parts or replace your Ricky Power Sports, LLC Falcon200 Mini Bike at
no charge. This warranty does not cover normal wear items or damage caused by neglect or misuse of the
product.
Engine Warranty –90 days
Frame Warranty –90 days
Warranty is void if:
Frame is bent or broken due to abuse
Wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
Ricky Power sports, LLC. is not liable for any damage claim or liability claim person or otherwise resulting
from the operation of this product in any way.
Should you experience a problem with your vehicle, please contact Ricky Power sports, LLC customer
service line toll free 1- 844-250-2199. You will be instructed how to proceed.

1
Table of Contents
SAFE OPERATION...............................................................................................3
SAFETY GEAR.....................................................................................................4
MODIFICATION OF VEHICLE..............................................................................4
MAIN DATA...........................................................................................................5
PARTS & SUBASSEMBLIES...............................................................................6
OPERATION.........................................................................................................8
FUEL VALVE.................................................................................................8
ENGINE STARTING AND STOPPING..........................................................9
SWITCHES ON THE RIGHT HANDLEBAR.................................................10
CHECK-UPS, ADJUSTMENT AND MAINTENANCE..........................................11
CHANGING THE OIL....................................................................................12
CHECK-UP OF SPARK PLUG.....................................................................12
CHECKING & CLEANING THE AIR FILTER...............................................13
ADJUSTING THE THROTTLE CABLE........................................................14
ADJUSTING THE CARBURETOR...............................................................14
ADJUSTMENT OF REAR BRAKE...............................................................15
ADJUSTMENT OF CHAIN............................................................................16
GREASING PROCEDURES TO THE DRIVING CHAIN...............................16
VEHICLE WASHING.....................................................................................17
INSTRUCTIONS FOR STORAGE................................................................18
RESUMPTION OF SERVICE AFTER STORAGE........................................19
TABLE AND TORQUE OF FASTENERS.....................................................19
MAINTENANCE ROUTINE DIAGRAM.........................................................20
TROUBLE SHOOTING.................................................................................21
ELECTRIC DIAGRAM..........................................................................................22
EMISSION CONTROL SYSTEM WARRANTY.....................................................23

2
Please read this manual and follow all instructions carefully. To emphasize the special information, the
symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the
messages.
NOTE: Indicating special information which is to make maintenance easier or instructions clearer.
WARNING and CAUTION are arranged like this:
This user’s manual contains important safety and maintenance information. Read it carefully before riding.
Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to another user or owner.
All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there will be some discrepancies in this manual. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar changes to the
vehicle previously built or sold.

3
SAFE OPERATION
Rules for Safe Operation
· A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps,
and damage to components.
· It is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the
vehicle.
· Full attention is required during driving; paying close attention to the following points to avoid any injury
to you by other motorized vehicles:
· Do not drive too close to other vehicles.
· Never carry a passenger. This mini bike is for one operator only
· Never operate this mini bike at night. Night is defined as the period of time 30 minutes before sunset to
30 minutes after sunrise.
· Driving at high speeds is the cause of many accidents; do not drive at a speed that the actual situation
does not permit.
· This user’s manual contains important safety and maintenance information. Read it carefully before
riding. Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
· It is important that this manual remain with the vehicle when you transfer it to another user or owner.
· All information, illustrations, photographs and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements or other changes,
there will be some discrepancies in this manual. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar changes to the
vehicle previously built or sold
·Always avoid operating this mini bike on paved surfaces, including; sidewalks, paths, parking lots,
driveways, streets, roads, and highways. Never operated this or any Off-Road Vehicle on a public street,
road or highway where motor vehicles are in operation.

4
SAFETY GEAR
1. Never operate this mini bike without wearing a DOT approved motorcycle helmet which fits properly.
Operators should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt
or jacket, and long pants.
2. Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or
wheel, resulting in danger.
MODIFICATION OF THE VEHICLE
CAUTION
Never perform any unauthorized modifications to this vehicle. Only use original replacement part which
can be obtained through Ricky Powers ports, LLC. 1- 844-250-2199

5
MAIN DATA
Description
Data
Description
Data
Overall length
1730mm
Cylinder bore x stroke
6.8cm X 5.4cm
Overall width
750mm
PTO shaft rotation
Counter clockwise
Overall height
990mm
Output, Rated
3.8Kw/3600 rpm
Wheelbase
1150mm
Torque, Rated
10N.m/2500 rpm
Curb Mass
73kg
Idling speed
1500 +/-150 rpm
Payload
75kg
Displacement of cylinder
196cc
Front wheel
19 X 7 - 8
Spark plug
Torch F7RTC
Rear wheel
19 X 7 - 8
Spark plug gap
0.6mm -0.8mm
Brake Type
Drum
Gap of air valve IN
0.10+- 0.15 mm (cold)
Capacity of gasoline tank
3.6L
Gap of air valve EX
0.15+- 0.20mm (cold)
Capacity of oil tank
0.6L
Ground clearance
139 mm
Drive
Centrifugal clutch
Ignition means
T.C.I

6
PARTS & SUBASSEMBLIES

7

8
OPERATION
FUEL VALVE
Fuel filling
The capacity of the fuel tank is 3.6L Unscrew the gas cap by turning it counter clockwise and carefully fill
the tank with unleaded gasoline through the opening. DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-
STROKE ENGINE. Replace the gas cap by carefully aligning the threads on the cap and the tank and
turning the cap clock wise. Wipe any spilled fuel from the bike using a cloth and dispose of the cloth
properly. DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS.
ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE POSSIBLE OF THE BUILD UP OF
GASOLINE FUMES.
/
Operation of the fuel valve (the valve under the fuel tank)
ON: With the handle of the fuel valve to “ON”position, the fuel supply will flow to the carburetor.
OFF: With the handle of the fuel valve to “OFF”position, the fuel supply is cut off to the carburetor.