Ruck RLI 700 FC User instructions

www.ruck.eu
Assembly and Operating Manual
English
AbldO
ROTOLINE
RLI 700 FC
RLI 900 FC
RLI 1200 FC
RLI 1600 FC
RLI 2000 FC
RLI 700 EC
RLI 1200 EC
RLI 1600 EC
RLI 2000 EC

English
Tel. [phone] Fax [phone]
2
mwr_rli_pb_22_en print 06.02.2014
ruck Ventilatoren GmbH Max-Planck-Str. 5 D-97944 Boxberg-Windischbuch Tel. [phone] Fax [phone] [email protected]
Information updated: print 06.02.2014
We reserve the right to make changes
The data specified above only serve to describe the product.
No statements concerning a certain condition or suitability for
a certain application can be derived from our information. The
information given does not release the user from the obligati-
on of own judgment and verification.
It must be remembered that our products are subject to a
natural process of wear and aging.
This document, as well as the data, specifications and other
information set forth in it, are the exclusive property of ruck
Ventilatoren GmbH.
It may not be reproduced or given to third parties without its
consent.
The picture on the cover shows an example configuration.
The product supplied may therefore differ from the illustration.
The original manual has been produced
in the German language.

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A. EC Declaration of Conformity ............................................................................... 4
B. CE Declaration of Incorporation ........................................................................... 4
1. Important information ............................................................................................ 5
1.1. Rules and regulations................................................................................... 5
1.2. Guarantee and liability.................................................................................. 5
2. General safety instructions ................................................................................... 5
2.1. Intended use................................................................................................. 5
2.2. Improper use ................................................................................................ 6
2.3. Personnel qualifications................................................................................ 6
2.4. Safety instructions in this manual ................................................................. 6
2.5. Adhere to the following instructions.............................................................. 7
2.5.1. General instructions...................................................................................... 7
2.5.2. During installation ......................................................................................... 7
2.5.3. During commissioning .................................................................................. 7
2.5.4. During operation ........................................................................................... 7
2.5.5. During cleaning............................................................................................. 7
2.5.6. During maintenance and repair .................................................................... 7
2.5.7. Disposal........................................................................................................ 7
2.6. Safety labels on the product ......................................................................... 8
3. Delivery contents.................................................................................................... 9
4. Product and Performance description ................................................................. 9
4.1. Device description ........................................................................................ 9
5. Transport and storage.......................................................................................... 12
6. Assembly............................................................................................................... 12
6.1. Duct connections ........................................................................................ 13
6.2. Medium connections / Heating Coil ............................................................ 13
6.3. Condensate drainage ................................................................................. 13
7. Electrical connection ........................................................................................... 14
7.1. Overcurrent protection................................................................................ 15
8. Commissioning..................................................................................................... 15
9. Operation............................................................................................................... 16
9.1. Control unit ................................................................................................. 16
9.1.1. Adjustment of the control unit parameter.................................................... 16
9.2. Menu management..................................................................................... 17
9.3. Menu functions ........................................................................................... 18
9.3.1. Time / Time switch...................................................................................... 18
9.3.2. Operating variables Menu .......................................................................... 19
9.3.3. Supply and extract air parameter Menu ..................................................... 20
9.3.4. Parameter settings Menu ........................................................................... 21
9.4 Functions .................................................................................................... 22
10. Maintenance and repair ....................................................................................... 23
10.1. Important notes........................................................................................... 23
10.2. Cleaning and care ...................................................................................... 23
10.3. Maintenance ............................................................................................... 24
10.3.1. Rotating wheel heat exchanger .................................................................. 24
10.3.2. Belt drive for rotating wheel ........................................................................ 24
10.3.3. Air filter........................................................................................................ 25
10.3.4. Changing the battery .................................................................................. 25
11. Expansion and reconfiguration........................................................................... 26
12. Dismantling and disposal .................................................................................... 26
12.1. Disassembling the product ......................................................................... 26
12.2. Disposal...................................................................................................... 26
13. Troubleshooting ................................................................................................... 26
13.1. Low-current fuses ....................................................................................... 26
13.2. Fault diagnosis chart .................................................................................. 27
14. Technical data....................................................................................................... 28
15. Appendix ............................................................................................................... 30
15.1. List of parameters
....................................................................................... 30
15.2. Wiring diagrams.......................................................................................... 31
Assembly and Operating Manual
Contents

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4
CE Declaration of Incorporation
in accordance with the Machinery Directive (2006/42/EC)
The manufacturer ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Tel.: [phone]
herewith declares that the following product:
Product designation: ROTOLINE
Type designation: RLI 700 FC; RLI 900 FC; RLI 1200 FC;
RLI 1600 FC; RLI 2000 FC; RLI 700 EC;
RLI 1200 EC; RLI 1600 EC; RLI 2000 EC
complies with the basic requirements of the Machinery Directive
(2006/42/EC), Annex I, Sections 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.3.1,
1.3.2, 1.3.4. and 1.5.1.
The partly completed machine also complies with all requirements
of the Low Voltage Directive (2006/95/EC) and the Electromagnetic
Compatibility Directive (2004/108/EC).
The partly completed machine shall only be taken into service when
it has been established that the machine in which the partly comple-
ted machine is to be installed complies with the requirements of the
Machinery Directive (2006/42/EC).
The following harmonised standards were used:
DIN EN 12100-1 Safety of machinery. Basic concepts, general
principles for design.
Part 1: Basic terminology, methodology.
DIN EN 12100-2 Safety of machinery. Basic concepts, general
principles for design.
Part 2: Technical principles.
DIN EN 60204-1 Safety of Machinery - Electrical Equipment of
Machines, Part 1: General requirements.
The manufacturer undertakes to send the special documentation for
the partly completed machine electronically to the relevant authority
in an individual state on request. The special technical documenta-
tion to Annex VII Part B, which belongs to the machine, has been
prepared.
EC Declaration of Conformity
As required by EC Directive
Electromagnetic Compatibility (EMC) Di-
rective 2004/108/EC
The manufacturer ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Tel.: [phone]
declares herewith that the following partly completed machines in
their conception and design, and in the versions marketed by us
comply with the requirements of the named EC directives. In the
event of any changes to the partly completed machine not approved
by us, this declaration loses its validity.
Product designation: ROTOLINE
Type designation: RLI 700 FC; RLI 900 FC; RLI 1200 FC;
RLI 1600 FC; RLI 2000 FC; RLI 700 EC;
RLI 1200 EC; RLI 1600 EC; RLI 2000 EC
The following harmonised standards were used:
DIN EN 61000-6-2: 2005 Electromagnetic Compatibility (EMC) -
Part 6-2: Generic standards: Immunity for
industrial environments.
DIN EN 61000-6-3: 2007 Electromagnetic Compatibility (EMC) -
Part 6-3: Generic standards: Emission standard
for residential, commercial and light-industrial
environments.
Responsibility for this declaration rests with:
ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Boxberg, 04.02.2014 Helmut Ortmeier
(Head of Design and Engineering)

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The ruck fan is a component in terms of the machine directive 2006/42/EC (partly completed ma-
chinery).
The product is a not ready-for-use machine in terms of the machine directive. It is intended
exclusively for installation in a machine or in ventilation equipment and installations or for combina-
tion with other components to form a machinery or installation. The product may be commissioned
only if its integrated in the machinery/system for which it is designed and the machinery/system fully
complies with the EC machinery directive.
Observe the operating conditions and performance limits specified in the technical data.
ruck ventilation products can be used to provide:
• Clean, dry air (no condensation) and non-aggressive gases with a maximum density of 1.2 kg/m³.
• Outside air and supply air
• The medium and room temperatures and the humidity range given in the technical data and on
the rating plate.
Intended use includes having read and understood these instructions, especially chapter 2
“General safety instructions”.
1. Important information
This manual contains important information on the safe and appropriate assembly, transport, commissio-
ning, operation, maintenance, disassembly and simple troubleshooting of the product.
The product has been manufactured according to the accepted rules of current technology.
There is, however, still a danger of personal injury or damage to equipment if the following general safety
instructions and the warnings before the steps contained in these instructions are not complied with.
• Read these instructions completely and thoroughly before working with the product.
• Keep these instructions in a location where they are accessible to all users at all times.
• Always include the operating instructions when you pass the product on to third parties.
1.1. Rules and regulations
1.2. Guarantee and liability
Also observe the generally applicable, legal or otherwise binding regulations of the European or
national legislation and the rules for the prevention of accidents and for environmental protection
applicable in your country.
ruck products are made to the highest technical standards in accordance with the generally re-
cognized rules of the profession. They are subject to constant quality control and meet the relevant
requirements when delivered. Because the products are being constantly developed, we reserve
the right to make changes to the products at any time and without prior announcement. We do not
accept any liability for the correctness or completeness of this installation and operating manual.
The warranty only applies to the delivered configuration. The warranty will not apply if the
product is incorrectly assembled or handled or not used as intended.
2. General safety instructions
2.1. Intended use
• Exclusively use ruck Ventilatoren in good technical order and condition.
• Check the product for visible defects, for example cracks in the housing or missing rivet, screws and
covers.
• Only use the product within the performance range provided in the technical data.
• Protection against contact and being sucked in and safety distances should be provided in ac-
cordance with DIN EN 294 and DIN 24167-1.
• Generally prescribed electrical and mechanical protection devices are to be provided by the client.
• Safety components must not be bypassed or put out of operation.
• The product may be operated by personnel with limited physical, sensory or mental capacities only if
they are supervised or have been instructed by responsible personnel.
• Children must be kept away from the product.
Planners, plant engineers and operators are responsible for ensuring that the product is installed and
operated correctly.