Ruck RLI 700 FC User instructions

www.ruck.eu
Assembly and Operating Manual
English
AbldO
ROTOLINE
RLI 700 FC
RLI 900 FC
RLI 1200 FC
RLI 1600 FC
RLI 2000 FC
RLI 700 EC
RLI 1200 EC
RLI 1600 EC
RLI 2000 EC

English
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mwr_rli_pb_22_en print 06.02.2014
ruck Ventilatoren GmbH Max-Planck-Str. 5 D-97944 Boxberg-Windischbuch Tel. [phone] Fax [phone] [email protected]
Information updated: print 06.02.2014
We reserve the right to make changes
The data specified above only serve to describe the product.
No statements concerning a certain condition or suitability for
a certain application can be derived from our information. The
information given does not release the user from the obligati-
on of own judgment and verification.
It must be remembered that our products are subject to a
natural process of wear and aging.
This document, as well as the data, specifications and other
information set forth in it, are the exclusive property of ruck
Ventilatoren GmbH.
It may not be reproduced or given to third parties without its
consent.
The picture on the cover shows an example configuration.
The product supplied may therefore differ from the illustration.
The original manual has been produced
in the German language.

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A. EC Declaration of Conformity ............................................................................... 4
B. CE Declaration of Incorporation ........................................................................... 4
1. Important information ............................................................................................ 5
1.1. Rules and regulations................................................................................... 5
1.2. Guarantee and liability.................................................................................. 5
2. General safety instructions ................................................................................... 5
2.1. Intended use................................................................................................. 5
2.2. Improper use ................................................................................................ 6
2.3. Personnel qualifications................................................................................ 6
2.4. Safety instructions in this manual ................................................................. 6
2.5. Adhere to the following instructions.............................................................. 7
2.5.1. General instructions...................................................................................... 7
2.5.2. During installation ......................................................................................... 7
2.5.3. During commissioning .................................................................................. 7
2.5.4. During operation ........................................................................................... 7
2.5.5. During cleaning............................................................................................. 7
2.5.6. During maintenance and repair .................................................................... 7
2.5.7. Disposal........................................................................................................ 7
2.6. Safety labels on the product ......................................................................... 8
3. Delivery contents.................................................................................................... 9
4. Product and Performance description ................................................................. 9
4.1. Device description ........................................................................................ 9
5. Transport and storage.......................................................................................... 12
6. Assembly............................................................................................................... 12
6.1. Duct connections ........................................................................................ 13
6.2. Medium connections / Heating Coil ............................................................ 13
6.3. Condensate drainage ................................................................................. 13
7. Electrical connection ........................................................................................... 14
7.1. Overcurrent protection................................................................................ 15
8. Commissioning..................................................................................................... 15
9. Operation............................................................................................................... 16
9.1. Control unit ................................................................................................. 16
9.1.1. Adjustment of the control unit parameter.................................................... 16
9.2. Menu management..................................................................................... 17
9.3. Menu functions ........................................................................................... 18
9.3.1. Time / Time switch...................................................................................... 18
9.3.2. Operating variables Menu .......................................................................... 19
9.3.3. Supply and extract air parameter Menu ..................................................... 20
9.3.4. Parameter settings Menu ........................................................................... 21
9.4 Functions .................................................................................................... 22
10. Maintenance and repair ....................................................................................... 23
10.1. Important notes........................................................................................... 23
10.2. Cleaning and care ...................................................................................... 23
10.3. Maintenance ............................................................................................... 24
10.3.1. Rotating wheel heat exchanger .................................................................. 24
10.3.2. Belt drive for rotating wheel ........................................................................ 24
10.3.3. Air filter........................................................................................................ 25
10.3.4. Changing the battery .................................................................................. 25
11. Expansion and reconfiguration........................................................................... 26
12. Dismantling and disposal .................................................................................... 26
12.1. Disassembling the product ......................................................................... 26
12.2. Disposal...................................................................................................... 26
13. Troubleshooting ................................................................................................... 26
13.1. Low-current fuses ....................................................................................... 26
13.2. Fault diagnosis chart .................................................................................. 27
14. Technical data....................................................................................................... 28
15. Appendix ............................................................................................................... 30
15.1. List of parameters
....................................................................................... 30
15.2. Wiring diagrams.......................................................................................... 31
Assembly and Operating Manual
Contents

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CE Declaration of Incorporation
in accordance with the Machinery Directive (2006/42/EC)
The manufacturer ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Tel.: [phone]
herewith declares that the following product:
Product designation: ROTOLINE
Type designation: RLI 700 FC; RLI 900 FC; RLI 1200 FC;
RLI 1600 FC; RLI 2000 FC; RLI 700 EC;
RLI 1200 EC; RLI 1600 EC; RLI 2000 EC
complies with the basic requirements of the Machinery Directive
(2006/42/EC), Annex I, Sections 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.3.1,
1.3.2, 1.3.4. and 1.5.1.
The partly completed machine also complies with all requirements
of the Low Voltage Directive (2006/95/EC) and the Electromagnetic
Compatibility Directive (2004/108/EC).
The partly completed machine shall only be taken into service when
it has been established that the machine in which the partly comple-
ted machine is to be installed complies with the requirements of the
Machinery Directive (2006/42/EC).
The following harmonised standards were used:
DIN EN 12100-1 Safety of machinery. Basic concepts, general
principles for design.
Part 1: Basic terminology, methodology.
DIN EN 12100-2 Safety of machinery. Basic concepts, general
principles for design.
Part 2: Technical principles.
DIN EN 60204-1 Safety of Machinery - Electrical Equipment of
Machines, Part 1: General requirements.
The manufacturer undertakes to send the special documentation for
the partly completed machine electronically to the relevant authority
in an individual state on request. The special technical documenta-
tion to Annex VII Part B, which belongs to the machine, has been
prepared.
EC Declaration of Conformity
As required by EC Directive
Electromagnetic Compatibility (EMC) Di-
rective 2004/108/EC
The manufacturer ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Tel.: [phone]
declares herewith that the following partly completed machines in
their conception and design, and in the versions marketed by us
comply with the requirements of the named EC directives. In the
event of any changes to the partly completed machine not approved
by us, this declaration loses its validity.
Product designation: ROTOLINE
Type designation: RLI 700 FC; RLI 900 FC; RLI 1200 FC;
RLI 1600 FC; RLI 2000 FC; RLI 700 EC;
RLI 1200 EC; RLI 1600 EC; RLI 2000 EC
The following harmonised standards were used:
DIN EN 61000-6-2: 2005 Electromagnetic Compatibility (EMC) -
Part 6-2: Generic standards: Immunity for
industrial environments.
DIN EN 61000-6-3: 2007 Electromagnetic Compatibility (EMC) -
Part 6-3: Generic standards: Emission standard
for residential, commercial and light-industrial
environments.
Responsibility for this declaration rests with:
ruck Ventilatoren GmbH
Max-Planck-Strasse 5
D-97944 Boxberg
Boxberg, 04.02.2014 Helmut Ortmeier
(Head of Design and Engineering)

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The ruck fan is a component in terms of the machine directive 2006/42/EC (partly completed ma-
chinery).
The product is a not ready-for-use machine in terms of the machine directive. It is intended
exclusively for installation in a machine or in ventilation equipment and installations or for combina-
tion with other components to form a machinery or installation. The product may be commissioned
only if its integrated in the machinery/system for which it is designed and the machinery/system fully
complies with the EC machinery directive.
Observe the operating conditions and performance limits specified in the technical data.
ruck ventilation products can be used to provide:
• Clean, dry air (no condensation) and non-aggressive gases with a maximum density of 1.2 kg/m³.
• Outside air and supply air
• The medium and room temperatures and the humidity range given in the technical data and on
the rating plate.
Intended use includes having read and understood these instructions, especially chapter 2
“General safety instructions”.
1. Important information
This manual contains important information on the safe and appropriate assembly, transport, commissio-
ning, operation, maintenance, disassembly and simple troubleshooting of the product.
The product has been manufactured according to the accepted rules of current technology.
There is, however, still a danger of personal injury or damage to equipment if the following general safety
instructions and the warnings before the steps contained in these instructions are not complied with.
• Read these instructions completely and thoroughly before working with the product.
• Keep these instructions in a location where they are accessible to all users at all times.
• Always include the operating instructions when you pass the product on to third parties.
1.1. Rules and regulations
1.2. Guarantee and liability
Also observe the generally applicable, legal or otherwise binding regulations of the European or
national legislation and the rules for the prevention of accidents and for environmental protection
applicable in your country.
ruck products are made to the highest technical standards in accordance with the generally re-
cognized rules of the profession. They are subject to constant quality control and meet the relevant
requirements when delivered. Because the products are being constantly developed, we reserve
the right to make changes to the products at any time and without prior announcement. We do not
accept any liability for the correctness or completeness of this installation and operating manual.
The warranty only applies to the delivered configuration. The warranty will not apply if the
product is incorrectly assembled or handled or not used as intended.
2. General safety instructions
2.1. Intended use
• Exclusively use ruck Ventilatoren in good technical order and condition.
• Check the product for visible defects, for example cracks in the housing or missing rivet, screws and
covers.
• Only use the product within the performance range provided in the technical data.
• Protection against contact and being sucked in and safety distances should be provided in ac-
cordance with DIN EN 294 and DIN 24167-1.
• Generally prescribed electrical and mechanical protection devices are to be provided by the client.
• Safety components must not be bypassed or put out of operation.
• The product may be operated by personnel with limited physical, sensory or mental capacities only if
they are supervised or have been instructed by responsible personnel.
• Children must be kept away from the product.
Planners, plant engineers and operators are responsible for ensuring that the product is installed and
operated correctly.

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Any use of the product other than described in chapter “Intended use” is considered as improper.
The following points are improper and dangerous:
• Delivery of explosive and flammable media or operation in potentially explosive atmospheres.
• Delivery of aggressive and abrasive media.
• Delivery of media containing dust or grease.
• Installation outside without any protection against the weather.
• Installation in wet areas.
• Operation without the duct system.
• Operation with closed air connections.
2.2. Improper use
Assembly, commissioning,operation, disassembly and service (including maintenance and repair)
require basic mechanical and electrical knowledge, as well as knowledge of the appropriate techni-
cal terms. In order to ensure operating safety, these activities may therefore only be carried out by
qualified technical personnel or a person under the direction and supervision of qualified personnel.
Qualified personnel are those who can recognize possible hazards and institute the appropriate
safety measures due to their professional training, knowledge, and experience, as well as their un-
derstanding of the relevant conditions pertaining to the work to be done. Qualified personnel must
observe the rules relevant to the subject area.
2.3. Personnel qualifications
In this manual, there are safety instructions before the steps whenever there is a danger of perso-
nal injury or damage to the equipment. The measures described to avoid these hazards must be
observed.
2.4. Safety instructions in this manual
Safety instructions are set out as follows:
Safety sign (warning triangle) - Draws attention to the risk.
• Type of risk! - Identifies the type or source of the hazard.
» Consequences - D escribes what occurs when the safety instructions are not
complied with.
→Precautions - States how the hazard can be avoided.
General warning!
Indicates possible hazardous situations. Failure to observe the warnings
may result in personal injury and / or damage to property.
Electricity warning (hazardous voltage)!
Indicates possible hazards due to electricity. Failure to observe the
warnings may result in death, injury and/or damage to property.
Hot surface warning!
Indicates possible hazards due to high surface temperatures. Failure
to observe the warnings may result in personal injury and/or damage to
property.
Crushing of fingers warning!
Indicates possible hazards due to moving and rotating parts. Failure to
observe the warnings may result in personal injury.
Overhead load warning!
Indicates possible hazards due to overhead loads. Failure to observe the
warnings may result in death, injury and/or damage to property.
Important instructions follow!
Instructions for safe, optimum use of the product.
Safety sign
(warning triangle)
Consequence

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2.5. Adhere to the following instructions
• Observe the provisions for accident prevention and environmental protection for the country
where the product is used and at the workplace.
• Persons who assemble, operate, disassemble or maintain ruckproducts must not consume
any alcohol, drugs or pharmaceuticals that may affect their ability to respond.
• Responsibilities for the operation, maintenance and regulation of the product should be
clearly determined and observed so that there can be no unclear areas of responsibility
with regard to safety.
• Never overload the product. Never use it as a handle or step. Do not place anything on it.
• The warranty only applies to the delivered configuration.
• The warranty will not apply if the product is incorrectly assembled or handled or not used
as intended.
2.5.1. General instructions
2.5.2. During installation
• Disconnect all of the product‘s poles from the mains before installing the product or connecting
or removing plugs. Make sure that the product cannot be switched back on again.
• Lay cables and lines so that they cannot be damaged and no one can trip over them.
• Before commissioning, make sure that all gaskets and seals in the plug-in connections are
correctly fitted and undamaged in order to prevent fluids and foreign matter getting into the
product.
• Information signs must not be changed or removed.
• Make sure that all electrical connections are either used or covered. Commission the product
only if it is installed completely.
• The power switch must be always fully functional and easy accessible!
2.5.3. During commissioning
2.5.4. During operation
• Only authorized personnel is allowed to operate the setting mechanisms of the components
or parts, under the provision that the system is used as intended.
• In an emergency, or if there is a fault, or other irregularities, switch the equipment off and
make sure it cannot be switched back on again.
• The technical data given on the rating plate must not be exceeded.
2.5.5. During cleaning
• Never use solvents or aggressive detergents. Only clean the product using a slightly damp,
lint-free cloth. Only use water to do this and, if necessary, a mild detergent.
• Do not use a high-pressure cleaner for cleaning.
• After cleaning, make sure that the product is working correctly again.
2.5.6. During maintenance and repair
• If operated correctly, ruck products only require a minimum amount of maintenance.
Please follow all of the instructions given in section 10 in this respect.
• Make sure that no connections or components are loosened unless the device is discon-
nected from the mains. Make sure that the equipment cannot be switched back on again.
• Individual components must not be interchanged. For example, the components intended
for one product may not be used for other products.
2.5.7. Disposal
• Dispose the product in accordance with the currently applicable national regulations in
your country.

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F7
FC
EC
i
!
(*Optinal depending on the type.)
M5
Air filter (Panel Filter)
Filter class F7
Air filter (Panel Filter)
Filter class M5
Frequency converter*/
EC-controller*
Connection condensate drainage
Heat exchanger (rotating heat
exchanger)
Flap device with
actuator.
Read the operating manual be-
fore commissioning the product
Connections for the heating coils
Connections for cooling or DX-Coil
2.6. Safety labels on the product
• Electricity warning (hazardous voltage)!
»Failure to observe the hazard may result in death,
injury or damage to property.
→Before performing any work on conductive parts,
always disconnect the unit completely from the electri-
city supply and make sure that it cannot be switched
back on again.
• Never reach into the impeller or other rotating or
moving parts.
»Failure to observe the hazard may lead to serious
injury.
→Work may only be performed once the impeller has
come to a complete halt.
• Never clean the internal space with flowing water or a
high-pressure cleaner. Do not use aggressive or easily
flammable products for cleaning (impellers/housing).
→Only use mild suds. The impeller should be cleaned
with a cloth or brush.
• General warning
»Failure to observe the warnings may result in perso-
nal injury and / or damage to property.
• Unauthorized repairs may cause personal injury
and / or damage to property, in which case the
manufacturer‘s guarantee or warranty will not apply.
• Caution! Burning hazard.
»Failure to observe the hazard may result in personal
injury and/or damage to property.
→Do not touch the surface until the motor and heater
have cooled.
• Never reach into rotating or moving parts.
»Failure to observe the hazard may lead to serious
injury.
→Work may only be performed once the impeller has
come to a complete halt.
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4.1. Device description
3. Delivery contents
Included in delivery depending on model type:
• 1 x RLI Rotoline, Air handling unit
• 2 x ETALINE Tube Fan
• 2 x compact filter M5 and F7 (integrated)
• 1 x remote control with control cable
• 1 x heat exchanger, „DX-Coil“ (Optinal depending on the type)
• 1 x heat exchanger, „Cooling coil“ (Optinal depending on the type)
• 1 x installation and operating manual
• 1 x Cable entries ( incl. 1 x covering cap, 1 x PG gland M20, 1 x PG gland M 25)
4. Product and Performance description
The RLI is a ventilation device with integrated rotating heat exchanger for optimum heat recovery. Inte-
grated in the device are large compact filters M5 / F7, hot water re-heater and integrated regulation. Ano-
ther cooling or DX-coil can also be fitted as an option. The device has a remote control for controlling and
setting the operating parameters. The high quality housing consists of a frameless sheet metal structure
with smooth internal and external walls. The housing is insulated with 40 mm mineral wool. There are no
cold bridges. The RLI can be operated with three fan stages. The speed stages allow the right amount
of ventilation for the requirements.
Data in detail:
• Frameless housing made from galvanised steel, without cold bridges.
• Extractable rotating heat exchanger with belt drive.
• Hot water re-heater
• Extractable large compact filters M5 / F7.
• Controller installed, wired, ready to plug in.
• Integrated isolator switch.
• External control unit with control cable.
• Optionally with cooling or DX-Coil.
• Maximum temperature: 60 C° (technical data)
• Protection class: in ceiling installation correct duct and cable connection, IP 43
(see connection diagram).
Fig. 1:

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Legend
1. Housing
2. Door
3. Isolator switch
4. Door handle with lock
5. Socket
6. Cover (variable fitting)
7. ETALINE Tube Fan
8. Cable glands (variable fitting)
9. Rating plate
10. Connection cooling / DX-Coil
11. Connection heating coil
12. Connection supply air
13. Connection extract air
14. Connection condensate drainage
15. Remote control
16. Remote control cable
17. Heating coil / Heater
18. Cooling* / DX-Coil*
19. Frost protection controller
20. Supply air temperature sensor
21. Drip tray
22. Controller board
23. Safety labels
24. Cover for terminal box
25. Terminal Box Duct
26. Extracted air temperature sensor
27. Air filter M5 - extract air
28. Rotating heat exchanger
29. Air filter F7 - supply air
30. Flap device with actuator.
31. Cover for cable duct
32. Cable duct
33. Frequency converter
34. Flap device with actuator.
35. Intermediate floor
36. Connection intake air
37. Connection exhaust air
(*Optinal depending on the type.)
Typ:
RLI 700 FC..
RLI 900 FC..
RLI 1200 FC..
RLI 1600 FC..
RLI 2000 FC..
Fig. 2:
Typ: RLI 1200 FC14
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