Saab 95 1967 User manual

GENERAL
CHASSIS AND ENGINE NUMBERS
assis
The illustrations below show the locatlons oi the ch .n
orrect
identlflcatlon
I
and
engine
numbers.
To
ensure
c.
hers
to.
the case of a particular car or englne, these num. ,ar-
gether
with
the
mileage,
must
always
be
quoted.
In
vzar
ranty
claims,
etc.
If
a
exchange
englne
ls
fltted
In
a;
1.
,be
the number of the original engine must, Wlthout er ,t
stamped in the appropriate place. This 15 of the-utrctilo:
importance
if
customs
difficulties
are
to
beavonde
l
the event that the car is subsequently used In a country
other
than
that
of
registration.
CHASSIS
NUMBERS,
AS
FROM
MODEL
1972
As
from
model
1972,
the
chassis
number
consists
of
elev-
en
digits.
Explanation
of
the
digits
is
shown
in
the
follow-
ing
example:
96
72
g
000
001
_
l
Car
type
Year of model
Place of manufacture
2 = Trollhéttan
3 = Arlév
6 = Nystad (Finland)
Serial number. Each model
year befins with 000 001.
Cars
made
in
Trolll'liittan
Saab 95
Model
1967
42001
—
50197
Model 1968 52001 — 62059
Model 1969 65001 — 74968
Model
1970
80001
—
88371
Model 1971 95095001 — 95102180
Model 1972 95722000001 — 95722008323
Model 1973 95732000001 — 95732007767
Model 1974 95742000001 — 95742006620
Model 1975 95752000001 — 95752002048
Saab 96
Model 1967 420001 — 458526
Model 1968 470001 -— 507018
Model 1969 520001 — 552859
Model
1970
560001
—
592844
Model 1971 96600001 — 96627413
Model
1972
96722000001
—
96722021567
Model
1973
96732000001
—
96732023028
Model
1974
96742000001
—
96742017275
Model 1975 96752000001 -— 96752015165
Model
1975B
96752060001
-—
96752064517
Model 1976 96762000001 — 9676201 1756
Model
1977
96772000001
—-
96772000439
010—?
Cars luau: u. .. .- .
Saab
95
MEGS—1975 95753000001 — 95753003018
Model
19758
95753060001
—
95753061838
Model
1976
95763000001
—
95763003838
Model
1977
95773000001
—
95773001668
Model
1977B
95773002001
—
95773003140
Model
1978
95783000001
—95783001474
Saab 96
Model 19758 96753060001 — 96753060550
Model 1976 96763000001 — 96763001222
Model
1977
96773000001
—
96773004539
Model 1977B 96773006001 - 96773009922
Model 1978 96783000001 - 96783004536
Cars made in Nystad (Finland)
Saab
95
Model
1970
50600001
—
50600838
Model
1971
51600001
—
51601165
Model
1972
95726000001
—
95726000119
Model
1973
95736000001
—
95736000185
Model
1974
95746000001
—
95746000165
Model
1975
95756000001
—
95756000281
Model
1976
95766000001
—
95766000080
Saab
96
Model 1970 60600001 — 60601540
Model 1971 61600001 — 61602639
Model 1972 96726000001 —- 96726006009
Model 1973 96736000001 — 96736008344
Model
1974
96746000001
—
96746005605
Model
1975
96756000001
—
96756007419
Model 1976 96766000001 — 96766007634
Model
1977
96776000001
—
96776003753
Model
19773
96776006001
—
96776009247
Model
1978
96786000001
—
96786006137
Model
1979
96796000001
—

GENERAL DATA
Model
1967—1968
Overall
length,
incl.
bumpers
Overall
width
Overall
height
(unladen)
Ground
clearance
(2
people
front)
Track,
front
and
rear
Wheelbase
Turning
radius
Empty weight, incl. fuel, coolant, tools
and
spare
wheel
Total
weight,
incl.
permissible
passengers
and
luggage
Weight distribution:
Empty
Fully laden, incl. passengers and luggage
Number
of
seats
(incl.
driver)
Available
load
luggagespace
Loading
area
with
driver
+
4
passengers
Loading
area
with
driver
+
1
passenger
Trunk
height
010—4
Saab
95
14 ft. 0 in.
(4270 mm)
5
ft.
2
in.
(1580 mm
4 ft. 10 in.
(1470
mm)
5.1 in.
(130 mm)
4 ft. 0 in.
(1220 mm)
8
ft.
2
in.
(2498 mm)
17 ft. 5 in.
(5.3 m)
2080
lb.
(945 kg)
3370
lb.
(1530 kg)
Front
57
%
Front
44%
7
39
cu.
ft.
(1.1 m3)
39.4
x
37.4
in.
(1000 x 950 mm)
63
x
37.4
in.
(1600 x 950 mm)
31.4
in.
(800 mm)
Saab
96
13
ft.
8
in.
(4170 mm)
5
ft.
2
in.
(1580 mm)
4 ft. 10 in.
(1470
mm)
5.1
in.
(130
mm)
4
ft.
0
in.
(1220
mm)
8ft.
2
in.
(2498
mm)
17 ft. 5 in.
(5.3
m)
1940
lb.
(880
kg)
2880
lb.
(1300
kg)
Front 62 %
Front 52 %
5
13
cu.
ft.
(0.37
m3)
39.4
x
37.4
in.
(1000
x
950
mm)
18.1
in.
(460 mm)
Monte
Carlo
13
ft.
8
in.
(4170
mm)
5
ft.
2
in.
(1580
mm)
4 ft. 10 in.
(1470 mm)
5.1
in.
(130
mm)
4 ft. 0 in.
(1220
mm)
8
ft.
2
in.
(2498
mm)
17 ft. 5 in.
(5.3
m)
2000
lb.
(910
kg)
2880
lb.
(1300 kg)
Front 61 %
Front 51 %
2
+
2
13
cu.
ft.
(0.37 m3)
39.4
x
37.4
in.
(1000 x 950 mm)
18.1 in.
(460
mm)

Model
1969
Overall
length,
incl.
bumpers
Overall
width
Overall
height
(unladen)
Ground
clearance
(2
people
front)
Track,
front
and
rear
Wheelbase
Turning
radius
Empty
weight,
incl.
fuel,
coolant,
tools
and
spare
wheel
Total weight, incl. permissible passengers
and
luggage
Weight
distribution:
Empty
Fully
laden,
incl.
passengers
and
luggage
Number
of
seats
(incl.
driver)
Available
load
luggage
space
Loading
area
with
driver
+
4
passengers
Loading
area
with
driver
+
1
passenger
Trunk
height
Four 1077
Saab
95
Saab
96
14
ft.
in.
13
ft.
9
in.
(4300
mm)
(4200
mm)
5
ft.
2
in.
5
ft.
2
in.
(1580
mm)
(1580
mm)
4 ft. 10 in. 4 ft. 10 in.
(1470
mm)
(1470
mm)
5.1 in. 5.1 in.
(130
mm)
(130
mm)
4ft.
0
in.
4ft.
0
in.
(1220
mm)
(1220
mm)
8ft.2in.
8ft.2in.
(2498
mm)
(2498
mm)
17ft.9in.
17ft.9in.
(5.4
m)
(5.4
m)
2160
lb.
2000
lb.
(980
kg)
(910
kg)
3370
lb.
2880
lb.
(1530
kg)
(1300
kg)
Front
57
%
Front
62
%
Front
44
%
Front
52
%
7
5
39
cu.
ft.
13
cu.
ft.
(1.1
m3)
(0.37
m3)
39.4
x
37.4
in.
39.4
x
37.4
in.
(1000
x
950
mm)
(1000
x
950
mm)
63
x
37.4
in.
(1600
x
950
mm)
31.4
in.
18.1
in.
(800
mm)
(460
mm)
sun
010-5

Model
1970
Overall
length,
incl.
bumpers
Overall
width
Overall
height
(unladen)
Ground
clearance
(2
people
front)
Track,
front
and
rear
Wheelbase
Turning
radius
Empty
weight,
incl.
fuel,
coolant,
tools
and
spare
wheel
Total
weight,
incl.
permissible
passengers
and
luggage
Weight
distribution:
Curb
weight
incl.
driver
Total
weight
Max.
roof
load
Max.
trailer
weight
Number
of
seats
(incl.
driver)
Available
load
luggage
space
Loading
area
with
driver
+
4
passengers
Loading
area
with
driver
+
passenger
Trunk
height
010.6
3.9292
14
ft.
1
in.
(4300
mm)
5
ft.
2
in.
(1580
mm)
4
ft.
10.5
in.
(1490
mm)
5.1
in.
(130
mm)
4
ft.
0
in.
(1220
mm)
8
ft.
2
in.
(2498
mm)
17
ft.
6
in.
(5.4
m)
2150
lb.
(975
kg)
3395
lb.
(1540
kg)
Front
58
%
Front
45
%
220
lb.
(100
kg)
2000
lb.
(910
kg)
7
39
cu.
ft.
(1.1
m3)
39.4
x
37.4
in.
(1000
x
950
mm)
63
x
37.4
in.
(1600
x
950
mm)
31.4
in.
(800
mm)
8
ft.
2
in.
(2498
mm)
17
ft.
6
in.
(5.4
m)
2000
lb.
(905
kg)
2990
lb.
(1350
kg)
Front
62
%
Front
51
%
220
lb.
(100
kg)
2000
lb.
(910
kg)
5
13
cu.
ft.
(0.37
m3)
39.4
x
37.4
in.
(1000
x
950
mm)
60.5
x
37.4
in.
(1540
x
950
mm)
18.1
in.
(460
mm)

Model 1971
Overall length, incl. bumpers
Overall width
Overall height (unladen)
Ground clearance (2 people front)
Track,
front
and
rear
Wheelbase
Turning
radius
Empty
weight,
incl.
fuel,
coolant,
tools
and
spare
wheel
Total
weight,
incl.
permissible
passengers
and luggage
Weight
distribution:
Curb
weight
incl.
driver
Total weight
Max.
roof
load
Max.
trailer
weight
Number of seats (incl. driver)
Available
load
luggage
space
Loading area with driver + 4 passengers
Loading area with driver + 1 passenger
Trunk
height
.815
Saab 95 Saab 96
14ft.1 in. 13ft.9in.
(4300 mm) (4200 mm)
5
ft.
2
in.
5
ft.
2
in.
(1580
mm)
(1580
mm)
4 ft. 10.5 in. 4 ft. 10 in.
(1490
mm)
(1470
mm)
5.1
in.
5.1
in.
(130 mm) (130 mm)
4ft.0in.
4ft.0in.
(1220 mm) (1220 mm)
8 ft. 2 in. 8 ft. 2 in.
(2498 mm) (2498 mm)
17ft.6 in. 17ft. 6 in.
(5.4 m) (5.4 m)
2200 lb. 2020 lb.
(1000 kg) (920 kg)
3395 lb. 2990 lb.
(1540 kg) (1350 kg)
Front 58 % Front 62 %
Front 46 % Front 52 96
220
lb.
220
lb.
(100 kg) (100 kg)
2000 lb. 2000 lb.
(910 kg) (910 kg)
7
5
39 cu. ft. 13 cu. ft.
(1.1
m3)
(0.37
m3)
39.4 x 37.4 in. 39.4 x 37.4 in.
(1000x950 mm) (1000x950 mm)
63
x
37.4
in.
60.5
x
37.4
in.
(1600
x
950
mm)
(1540
x
950
mm)
31.4 in. 18.1 in.
(800
mm)
(460
mm)
m
nan
9

Model
1972
Overall
length,
incl.
bumpers
Overall width
Overall height (unladen)
Ground clearance (2 people front)
Track, front and rear
Wheelbase
Turning radius
Empty weight, incl. fuel, coolant, tools
and
spare
wheel
Total
weight,
incl.
permissible
passengers
and
luggage
Weight
distribution:
Curb
weight
incl.
driver
Total
weight
Max.
roof
load
Max.
trailer
weight
USA
weights:
Curb
weight:
Without
air
conditioning
With
air
conditioning
Gross
vehicle
weight
rating
Gross
axle
weight
rating:
Front
axle
Rear
axle
Vehicle
capacity
weight:
Without
air
conditioning
With
air
conditioning
Weight
distribution
by
curb
weight
Weight distribution by gross vehicle
weight rating
Number
of
seats
(incl.
driver)
Available
load
luggage
space
Loading area with driver + 4 passengers
Loading
area
with
driver
+
1
passenger
Trunk
height
Saab 95
14 ft. in.
(4300
mm)
5
ft.
2
in.
(1590
mm)
4
ft.
10.5
in.
(1490
mm)
5.1
in.
(130 MM)
4
ft.
0
in.
(1220
mm)
8ft.
2
in.
(2498
mm)
17
ft.
6
in.
(5.4
m)
2180
lb.
(990
kg)
3395
lb.
(1540 kg)
Front
58—59
%
Front
46—47
%
220 lb.
(100 kg)
2000 lb.
(910 kg)‘
2180
lb.
(990 kg)
2250 lb.
(1020 kg)
3300 lb.
(1495 kg)
1590
lb.
(720 kg)
1770 lb.
(800 kg)
1050
lb.
(475 kg)
1050
lb.
(475 kg)
Front
58—59
%
Front
46—47
%
7
39 cu. ft.
(1.1 m3)
39.4 x 37.4 in.
(1000 x 950 mm)
63
x
37.4
in.
(1600
X
950
mm
31.4 in.
(800
mm)
5322.99
13
ft.
9
in.
(4200
mm)
5
ft.
2
in.
(1590 mm)
4
ft.
10
in.
(1470 mm)
5.1 in.
(130
mm)
4
ft.
0
in.
(1220
mm)
8 ft. 2 in.
(2498 mm)
17
ft.
6
in.
(5.4 m)
2020 lb.
(920 kg)
2980 lb.
(1350
kg)
Front 62—63 %
Front 52—53 %
220 lb.
(100
kg)
2000
lb.
(910 kg)
2030‘- lb.
.(920 kg)
2100 lb.
(950 kg)
2950 lb.
(1335 kg)
1590
lb.
(720 kg)
1540 lb.
(700 kg)
850
lb.
(385 kg)
850
lb.
(385 kg)
Front 62—63 %
Front 52-53 %
5
13 cu. ft.
(0.37 m3)
39.4
x
37.4
in.
(1000
x
950
mm)
60.5 x 37.4 in.

Model 1973—1974
Overall length, incl. bumpers
Overall
width
Overall
height
(unladen)
Ground clearance (2 people front)
Track, front and rear
Wheelbase
Turning
radius
Empty weight, incl. fuel, coolant, tools
and
spare
wheel
Total
weight,
incl.
permissible
passengers
and luggage
Weight distribution:
Curb weight incl. driver
Total weight
Max. roof load
Max. trailer weight
USA weights:
Curb weight:
Without air conditioning
With air conditioning
Gross
vehicle
weight
rating
Gross
axle
weight
rating:
Front
axle
Rear
axle
Vehicle
capacity
weight:
Without
air
conditioning
With
air
conditioning
Weight
distribution
by
curb
weight
Weight
distribution
by
gross
vehicle
weight
rating
Number
of
seats
(incl.
driver)
Available
load
luggage
space
Loading area with driver + 4 passengers
Loading
area
with
driver
+
1
passenger
Trunk
height
Marnh 1379
Saab 95
14
ft.
1
in.
(4300 mm)
USA
cars:
14
ft.
3
in.
(4350
mm)
5 ft. 2 in.
(1590 mm)
4
ft.
10.5
in.
(1490
mm)
5.1 in.
(130 mm)
4
ft.
0
in.
(1220
mm)
8 ft. 2 in.
(2498 mm)
17 ft. 6 in.
(5.4
m)
2135 lb.
(970 kg)
3395
lb.
(1540
kg)
Front
58—59
%
Front 46—47 %
220 lb.
(100 kg)
2000 lb.
(910
kg)
2180
lb.
(990 kg)
2250
lb.
(1020
kg)
3300 lb.
(1495
kg)
1590
lb.
(720
kg)
1770
lb.
(800
kg)
1050
lb.
(475 kg)
1050
lb.
(475 kg)
Front 58-59 %
Front 46—47 %
Saab 96
13 ft. 9 in.
(4200
mm)
USA cars:
14 ft. 1 in.
(4250 mm)
5
ft.
2
in.
(1590
mm)
4
ft.
10
in.
(1470
mm)
5.1 in.
(130 mm)
4
ft.
0
in.
(1220
mm)
8 ft. 2 in.
(2498 mm)
17 ft. 6 in.
(5.4 m)
2000 lb.
(910 kg)
2980 lb.
(1350 kg)
Front 62—63 %
Front 52—53 %
220 lb.
(100 kg)
2000
lb.
(910 kg)
2030 lb.
920 kg)
2100 lb.
(950 kg)
2950
lb.
1335 kg)
1590
lb.
(720 kg)
1540
lb.
(700
kg)
850
lb.
(385
kg)
850 lb.
(385
kg)
Front
62—63
%
Front
52—53
%
7 5
39
cu.
ft.
13
cu.
ft.
(1.1
m3)
(0.37
m3)
39.4 x 37.4 in. 39.4 x 37.4 in.
(1000x950
mm)
(1000x950
mm)
63
x
37.4
in.
60.5
x
37.4
in.
(1600
x
950
mm)
(1540
x
950
mm)
31.4
in.
18.1
in.
(800
mm)
(460
mm)
SAAB
VII-9

Model
1975
Overall
length,
incl.
bumpers
Overall
width
Overall height (unladen)
Ground clearance (2 people front)
Track,
front
Track, rear
Wheelbase
Turning radius
Empty weight, incl. fuel, coolant, tools
and spare wheel
Total weight, incl. permissible passengers
and
luggage
Weight distribution:
Total
weight
Max. roof load
Max.
trailer
weight
Number of seats (incl. driver)
Available load luggage space
Loading area with driver + 4 passengers
Loading area with driver + passenger
Trunk
height
Saab
95
14 ft. in.
(4300 mm)
5 ft. 2 in.
(1590
mm)
4 ft. 10.5 in.
(1490 mm)
5.1 in.
(130 mm)
4 ft. 0.3 in.
(1228 mm)
4 ft.
(1220 mm)
8 ft. 2 in
(2498 mm)
17 ft. 6 in.
(5.6 m)
2135 lb.
(980 kg)
3395
lb.
(1540 kg)
Front
46
%
220 lb.
(100 kg)
2000 lb.
(910 kg)
7
39 cu. ft.
(1.1 m3)
39.4
x
37.4
in.
(1000 x 950 mm)
63 x 37.4 in.
(1600 x 950 mm)
31.4
in.
(800 mm)
Saab
96
13 ft. 9 in.
(4200 mm)
5 ft. 2 in.
(1590 mm)
4 ft. 10 in.
(1470
mM)
5.1 in.
(130
mm)
4 ft. 0.3 in.
(1228
mm)
4 ft.
(1220
mm)
8 ft. 2 in.
(2498
mm)
17 ft. 6 in.
(5.6 m)
2000
lb.
(910
kg)
2980
lb.
(1350 kg)
Front 52 %
220 lb.
(100 kg)
2000
lb.
(910 kg)
5
13 cu. ft.
(0.37
m3)
39.4 x 37.4 in.
(1000
x
950
mm)
60.5 x 37.4 in.
(1540
X
950
mm)
18.1
in.
(460 mm)

As from model 1976
Overall length, incl. bumpers
Overall width
Overall height (unladen)
Ground clearance (2 people front)
Track, front
Track, rear
Wheelbase
Turning
radius
Empty
weight,
incl.
fuel,
coolant,
tools
and spare wheel
Total weight, incl. permissible passengers
and luggage
Weight
distribution:
Total weight
Max. roof load
Max. trailer weight
Number of seats (incl. driver)
Available load luggage space
Loading
area
with
driver
+
4
passengers
Loading
area
with
driver
+
1
passenger
Trunk height
Saab
95
14 ft. 5.6 in.
(4410 mm)
5 ft. 2 in.
(1590
mm)
4 ft. 10.5 in.
(1490
mm)
6 in.
(150
mm)
4 ft. 0.3 in.
(1228 mm)
4
ft.
(1220
mm)
8 ft. 2 in.
(2498
mm)
17 ft. 6 in.
(5.5 m)
2150 lb.
(980
kg)
3395 lb.
(1540
kg)
Front 46 %
220 lb.
(100
kg)
'
2200 lb.
(1000
kg)
5
26 cu. ft.
(731
dm3)
41.1 x 36.6 in.
(1045
x
930
mm)
66 x 36.6 in.
(1680 x 930 mm)
35.4
in.
(900 mm)
Saab 96
14 ft. 1.3 in.
(4300
mm)
5 ft. 2 in.
(1590 mm)
4 ft. 10 in.
(1470
mm)
6 in.
(150
mm)
4 ft. 0.8 in.
(1232
mm)
4
ft.
(1220
mm)
8 ft. 2 in.
(2498
mm)
17 ft. 6 in.
(5.6
m)
2050 lb.
(930
kg)
2980 lb.
(1350
kg)
Front 52 96
220 lb.
(100
kg)
2200 lb.
(1000
kg)
5
19 cu. ft.
(544 dm3)
38.4 x 37 in.
(975
x
940
mm)
63 x 37 in.
(1600
x
940
mm)
15.9 in.
(405
mm)
010-11

SPECIFICATIONS
Engine
GENERAL
DATA
USA
cars,
W
W
Engine
WW
4-stroke,
4
cylinders,
V4
4-stroke,
4
cylinders,
V4
Max.
power,
DIN
48
kW
(65
bhp)
47
kW
(65
bhp)
50
kW
(68
bhp)
at
4
700
rev/min
at
4
700
rev/min
at
4
700
rev/min
Max.
torque
115
Nm
115
Nm
115
Nm
(85 ft.|b., 11.7 kpm) (85 ft.lb., 11.7 kpm) (85 ft.|b., 11.7 kpm)
at
2
500
rev/
min
at
2
500
rev/
min
at
3
000
rev/min
Compression ratio, nominal 9.0:1 8.0:1
Number
of
cylinders
4
4
Cylinder
bore
3.54
in.
(90
mm)
3.54
in.
(90
mm)
Stroke
2.32
in.
(58.86
mm)
2.63
in.
(66.8mm)
Cylinder
volume
9.14
cu.
in.
(1
498
cc)
104
cu.
in.
(1
698
cc)
Firing
order
1—3—4—2
1—3—4—2
Placement
of
cylinders
(from
front
of
car):
Right
hand
side
1—2
1—2
Left
hand
side
3—4
3—4
Idling
speed:
900
rev/min
Up
to
and
incl.
model
1975
800—900
rev/min
As
from
model
1976
850—900
rev/min
Weight,
incl.
electric
equipment
and
carburetor
265
lb.
(120
kg)
265
lb.
(120
kg)
CYLINDER
BLOCK
Type
60°
Vee
formation,
cyl-
inder
block
and
crank-
case
casted
in
one
piece
Material Cast iron of a special alloy
Number
of
main
bearings
3
Cylinder
block
bores
for
camshaft
bushings:
Front 44.65—44.68 mm
Center
44.27—44.30
mm
Rear
43.89—43.92
mm
Cylinder
block
bores
for
balance
shaft
bushings:
Front 54.420—54.445 mm
Rear
57.620—57.645
mm
Cylinder
bore:
Standard 90030—90040 mm
90.530—90.540 mm
91.030—91.040 mm
60.62—60.64 mm
22.61—22.66 mm
Oversize 0.02 in. (0.5 mm)
Oversize 0.04 in. (1.0 mm)
Diameter main bearing bore
Thrust bearing width
PISTONS .
As
from
engine
No.
59835
(USA cars as from No. 53921)
Material Aluminium
2
compression
and
oil
Number of piston rings, on each piston _.
control rIng (tripartite)
Permissible difference in weight (piston
and
connecting
rod)
in
one
and
the
same
engine
0.46
oz.
(13
g)
SAAB
0204
Nov 1977

Piston ring groove width: 2030—2.055 mm
Upper 3,030~3.050 mm 4.000~4.020 mm
Center 501 7—5.042 mm
Lower
Piston diameter:
(The piston is out-of-round and spherical)
89978—90002
mm
Standard
90.478—90502
mm
oversize 0.5 90373—91002 mm
Oversize 1.0 00011 in.—0.0024 in.
Piston clearance (0.03—0-05 mm)
From the upper side of
the cylinder block
The jag to be turned
Piston, removal
Position of the piston
forward
PISTON RINGS
Upper
compression
ring
(chrome
plated)
:3
Lower compression ring
:21
Segment
E Center spring Oil control ring
5
1267
.
.
As
from
engine
No.
59835
wmpress'on ""9 W
Thickness
1978—1.990
mm
Vllidth . 0.15 in. max. (max. 3.76 mm)
PIStOI'l
ring‘clearance
in
groove
0.0394—0.077
mm
Gap
In
posrtion
0250—0500
mm
Lower compression ring
amines 2978—2990 mm
.
.
0.1
5
in.
Piston rIng play (in groove) 0 040—0n0a7x8 (max. 3.76 mm)
Gap
in
position
0.250
Disco
mm
- - mm
Oil control ring
Thickness (total)
.
4.83
—
W'dth
Segment)
3
433_:':91
mm
3.824—3.974
mm
Piston my play in groove (total) 0.026 80 mm
Cap
in
position
(segment)
I
—0.203
mm
0.026—0
196
mm
0.380—1.400 mm
CONNECTING
RODS
Bore diameter in the big end
Vertical
inner
diam
56
8
at -- 20-
bearing
inserts;
er
of
fltted
Con-rod
56.840
mm
Undersize
O
25
54
00
8-
Undersize
0.50
54'042
m
Undersize
0.75.
Undersize
1,00
020—2

Diameter
of
crank
pins:
Undersize
0.25
Undersize 0.50
Undersize
0.75
Undersize
1.00
Clearance
between
bearing
insert
and
crank
pin:
Standard
Undersize
CRANKSHAFT
Crank pin diameter
Number of main bearings
Main
bearing
journal
diameter:
Undersize 0.25
Undersize 0.50
Undersize 0.75
Undersize
1.00
Vertical inner diameter of fitted main
bearing
inserts:
Undersize
0.25
Undersize
0.50
Undersize
0.75
Undersize 1.00
Clearance between insert and crank pin:
Standard
Undersize
Thrust
journal
length
(center
main
bearing)
Crankshaft
end
play
Thrust
(axial)
bearing
insert
width
BALANCE
SHAFT
Number of bearings
Clearance in bushing:
Front
Rear
Balance shaft end float
Inner
diameter
of
bushings:
Front
Rear
Bearing
diameter
of
balance
shaft:
Front
Rear
Bachlash,
new
drive
gear
Backlash, wearing limit
lull-l
53.98—54.00 mm
53.746—53.736
mm
53492—53482 mm
53238—53228 mm
52.984—52974 mm
0.014—0.054
mm
0.014—0.064 mm
see
connecting
rods
3
56.980—57.000
mm
56746—56736
mm
56492-56482
mm
56238-56228 mm
55984—55974
mm
57.008—57.042
mm
56.760—56.776
mm
56506—56522
mm
56252—56268 mm
55398—56014 mm
0.012—0.048
mm
0.014—0.058 mm
26.44—26.39 mm
0.102—0.203 mm
26.29—26.24 mm
2
0.02—0.08
mm
0.03—0.07 mm
0.05—0.1 5 mm
50.85—50.88 mm
54.03-54.05 mm
50.83—50.80 mm
54.00—53.98
mm
0.05—0.14 mm
0.40
mm
020—3

CAMSHAFT
Number of bearings
Insert
diameter:
Front
Center
Rear
Bearing
clearance,
all
Inner diameter of bushings:
Front
Center
Rear
"Camshaft end float
Spacer thickness:
Red
Blue
Camshaft drive
Number of teeth on pinion
Number of teeth on camshaft gear
Backlash, new drive gear
Backlash, wearing limit
Cam lift
Cam heel-to-toe dimension
VALVE
MECHANISM
Angle of seat (cylinder head) intake and
exhaust
Seat
width,
intake
and
exhaust
Stem diameter:
lnta ke:
Standard
Oversize
Exhaust:
Standard
Oversize
Stem bore in cylinder head intake and
exhaust
Clearance between stem and guide:
Intake
Exhaust
Disc diameter:
Intake
Exhaust
Valve lift
Valve clearance, cold engine:
Intake
Exhaust
020-4
3
41.516—41.542
mm
41.135—41.161 mm
40.754-40.780
mm
0.025—0.077 mm
41.587-41.593 mm
41.186—41.212 mm
40.805—40.831 mm
0.025—0.076
mm
4.064—4.089
mm
4.089—4.1
14
mm
Gear pinion
34
68
0.05—0.20
mm
0.40
mm
0.256
in.
(6.490
mm)
34.201 —33.998 mm
45°
ease—0.070 in. (1.5—1.7 mm)
8.043—8.025
mm
8243—8225
mm
8.443—8.425
mm
8.643—8.625
mm
8.843—8.825
mm
8.017—7.999
mm
8.217—8.199
mm
8.417—8.399
mm
8.617—8.599
mm
8.817—8.799 mm
8.063—8.088 mm
0.020—0.063 mm
0.046—0.089 mm
1.46 in. (37 mm)
1.26 in. (32 mm)
0.38 in. (9.7 mm)
0.014—0.015 in. (0.30—0.35 mm)
0.015-—0.016
in.
(0.35—0.40
mm)

Free
length
of
springs
Fully compressed
Load
for
compression
to
1.59
in.
(40.26 mm)
Valve
tappet
diameter
Clearance
between
tappet
and
bore
VALVE
TIMING
Intake
(valve
play
0.425
mm)
Exhaust
(valve
play
0.425
mm)
LUBRICATION
SYSTEM
Type
Pressure
lubricated
points
Splach lubricated points
Transmission
gear,
lubrication
Oil
filter,
type
Crankcase
ventilation:
Up to and incl. engine No. 16100
Crankcase
ventilation:
As
from
engine
No.
16101
Oil
type:
Engine oil SAE 10 W 30
alt.
SAE
10
W
40
Winter,
constant
temperature
below
~4°F(-20°C)
SAE
S
W
20
Warningl This grade of oil must
not be used at temperature above
+32°F (0°C).
Oil
pan
capacity
incl.
oil
filter
Oil
pan
capacity
excl.
oil
filter
Oil
pump
relief
valve
opens
at
Oil
pressure
control
light
operates
at
Draining plug, thread
Oil
pump:
Clearance
rotor
to
housing
Clearance
rotor
to
sealing
surface
Model
1967
1.78
in.
(45.2
mm)
1.13
in.
(28.6
mm)
175—211
N
(39—47 lbs.,
17.8—21.5
kp)
WE
1.91
in.
(48.5
mm)
1.13
in.
(28.6
mm)
267—302
N
(60—68 lbs.,
27.2—30.8
kp)
22.202—22.190
mm
0.023—0.060
mm
opens 21° BTDC
shuts
82°
ATDC
opens 63° BTDC
shuts
40°
ATDC
Circulation
system
lubrication
under
pressure
Oil
pump
of
rotor
type
Camshaft,
crankshaft,
balance
shaft, connecting rods, rocker arms
Piston
pins
and
cylinder
walls
Oil
spraying
"Full-flow"
type
Semi
enclosed
(From
the
oil
filler
cap
via
crankcase
to
the
air
filter)
Totally enclosed (From air filter
via
crankcase
and
NOVO-valve
to inlet manifold)
Service
SE
in
the
APl-system
or
according to Fords spec.
ESE—MZC-101C
3.3
U.S.
quarts
(3.3
liters)
3.0
US.
quarts
(3
liters)
47—55.5
lbs./sq.in.,
3.3—3.9
bar
(kp/cmz)
4.3—8.5
psi.,0.3—0.6
bar
(kp/cm2)
M
14
x
1.5
0.012
in.
(0.3
mm)
0.004 in. (0.1 mm)
W
1.85
in.
(47.0
mm)
1.06
in.
(27.0
mm)
265—294
N
(59—66 lbs.,
27.0—30.0 kp)
020—5