SACAGAWEA DESIGNS Sacagawea VK-2104 User manual

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Order #XXXXX - VK-2104 Sacagawea -General Layout
Plan View20’
10’

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© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
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Order #XXXXX - VK-2104 Sacagawea - General Information
Using You Set-up Instructions:
The Visionary Designs Set-up Instructions for Sacagawea displays are created
specifically for your configuration. They are laid out sequentially, including an
exploded view of the entire display and a logical series of detailed steps for
assembly. We encourage you to study the instructions before attempting to
assemble your exhibit.
THIS IS VERY IMPORTANT!
Each page reminds you to tighten the setscrews after disassembling your
exhibit to prevent loss of the locks and setscrews (see below in red).
Cleaning & Packing Your Display:
1) Use care when cleaning aluminum extrusions or acrylic inserts. Use only
non-abrasive cleaners.
2) When cleaning laminate inserts or counter tops, use mild cleansers and
a soft material such as cotton.
3) Keep all display components away from extreme heat and long exposure
to sunlight to avoid warping and fading.
4) Retain all packing materials. It will make re-packing much easier and will
reduce the likelihood of shipping damage.
Hex Key Tool Typical Connection Typical Connection
Most visionary design exhibits can
be assembled with the supplied Hex
Key Tool. Occasionally, a flat head
screwdriver may be required. Detail A: Most horizontal extrusion connections have a patented expandable lock. This lock inserts into
the groove of an opposing extrusion. Tightening the lock with the Hex Key Tool expands the lock and creates
a strong positive connection.
Numbered
Label
Detail B: Each extrusion contains a numbered label that
corresponds to set-up instructions. The label is located
within a groove of the extrusion (when possible). Visionary
Design labels contain Black numbers unless otherwise
specified.
Horizontal Connection
Detail C: A rectangular connection bar with plastic
T Knobs is inserted between two horizontal extrusions
joined end-to-end. Turn the knobs clockwise to tighten.
Base Plate Connection Vertical Connection Corner Connection
Detail D: Attach vertical extrusions to base
plates with supplied bolts inserted through
the hole in the plate. Be careful not to strip
the thread.
Detail E: A square connection bar with
plastic T Knobs is inserted between two
vertical extrusions joined end-to-end. Turn
the knobs clockwise to tighten.
Detail F: Plastic Star Knobs are
used to tighten locks where
horizontal extrusions connect with
vertical extrusions. Turn the knobs
clockwise to tighten. Turn counter-
clockwise to loosen, but do not
remove knob.
Do Not Overtighten.
Do Not Overtighten.
Do Not Overtighten.

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Order #XXXXX - VK-2104 Sacagawea -Backwall Assembly
indicates
location of connection
lock with knob.
Note: Slide connection
bar between extrusions and
tighten knobs to secure.
Connection Bar
a
Item
1
2a/2b
3a/3b
2c/2d
3c/3d
4a/4b
5a/5b
4c/5c
6a/6b
Description
Base Plate
42” Vertical Extrusion w/ A10 Clamps
42” Vertical Extrusion
42” Vertical Extrusion
42” Vertical Extrusion w/ A10 Clamps
45” Horizontal Extrusion
45” Horizontal Extrusion
24” Horizontal Extrusion
2.5” Angle-Cut Vertical
Qty.
4
1/1
1/1
1/1
1/1
1/1
1/1
1/1
1/1
Steps:
1) Attach base plates [1] to lower verticals [2a,3a,2c,3c] with bolts.
2) Connect upper verticals [2b,3b,2d,3d] to lower verticals [2a,3a,2c,3c] with connection bars [b].
3) Connect horizontals [4a,4b] and [5a,5b] with connection bars [a].
4) Connect vertical assemblies [2a/2b,3a/3b,2c/2d,3c/3d] with horizontal assemblies [4a/4b,5a/5b]
and horizontals [4c,5c] as shown.
5) Connect angled verticals [6a,6b] to upper verticals as shown.
6) Attach graphics to velcro on back side of frame.
Turn Knob Clockwise
to Tighten Lock
indicates location of
knobs on BACKSIDE of unit.
Do not over tighten Knobs
Knob
Knob
3b
6b
Tighten setscrew
to secure
2.5”h Angle-Cut
Vertical Attachment
Back View of Backwall
5b
Insert connector into
groove of extrusion [3b].
Tighten setscrew
to secure.
*
Horizontal Placement
Stopper
Set upper horizontal
bar atop stopper where
indicated on verticals
Front View
Back View
a
1
1
4a
4b
5a
5b
6a
6b
*
*
Velcro:
Back/Bottom Edge
Velcro:
Back/Top Edge
Attach graphics
to velcro on back
of frame
a5a
5b
a4a
4b
3a
3b
2a
2b
2c
2d
3c
3d
6b*
6a
*
4c
5c
1
1
Velcro:
Back/Top Edge
Velcro:
Back/Bottom Edge
b
bb
b

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© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
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Order #XXXXX - VK-2104 Sacagawea -Attachments
Slide A10 Clamp
into groove
of square extrusion.
When desired location
is found, tighten
set screw to secure.
Set-
Screw
A10
Tighten black plastic
set screw to secure
Wing in place.
Black Plastic
Knob
Wing Attachment
Keep A10 clamps
attached to verticals
7
8
9
Note: Curved extrusion
[10] and horizontal [11]
stay assembled for
shipping and packing.
10
11
Screw
11a
Counter Top Attachment
Insert screws located on underside
of counter into holes on flange plate
and secure with wing nuts.
Wing Nut
Attach graphic
to velcro on back of
header frame
Item
7/8/9
10
10a
11
11a
Description
Header Frame
30.2” Curved Extrusion
Leg Support
12.184”w Horizontal Extrusion
Flange Plate
Qty.
2/2/2
4
4
4
4
Note: Header frame ships
and packs assembled
Steps:
1) Attach lights as indicated.
2) Attach assembled header frames and apply graphics as shown.
3) Attach assembled counter supports [10/11] to verticals where indicated.
4) Attach support legs [10a] to counter supports [10/11].
5) Attach flange plates [11a] to tops of curved extrusions [10] as shown.
6) Attach counter tops to supports, see counter top attachment detail.
7) Attach wings to A10 clamps as shown.
8) Attach monitor mounts as indicated.
7
8
9
Attach graphic
to velcro on back of
header frame
Screw
11a
10
10a
11
Screw
11a
10
10a
11
Screw
11a
10
10a
11
10a
Monitor Mount Attachment
Slide connectors into groove of
extrusion. Tighten setscrew to
secure in place. Attach monitor
mount to connectors with screws.
Connectors
Monitor
Mount
*
*
*

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© 2012
WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
Order #XXXXX - VK-2104 Sacagawea - Pedestal Assembly (Qty. 2)
Item
12
13/13a
14
Qty
4
2/2
2
Description
38”h Vertical Extrusion
12”w Horizontal Extrusion
25”w Horizontal Extrusion
Steps
1)
Attach horizontal extrusions [13 and 13a] between vertical
extrusions [12], placing inserts between horizontals.
2) Attach curved horizontal extrusions [14] between
vertical extrusions [12], placing insert between
curved horizontals.
3) Place shelf atop lip of extrusions.
4) Set counter top atop assembled base.
Infill
Top View
12
13
14
Shelf
Counter
Extrusions 13a
have a lip for the
floor to rest
upon.
Lip for Shelf
Placement
Lip
Extrusion Detail
12
13a
13
14
14
12
12 12
13a
13
12
13
12 12
Note: Pedestal sides
must stay assembled
when shipping

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WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL
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Order #XXXXX -
Packing Instructions - Case 1 of 4
Top View
Level 1 Level 2 Level 3
Counter
Top
Base
Plates
10a
a
b
2b,2a
4a,4b,5a,5b
11
10
3a,3b
Graphics
Lights
Setup Hardware
4c
Counter
Top
Base
Plates
10a 11
10
Level 4
Assembled Header
Wing Panels

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Order #XXXXX -
Packing Instructions - Case 2 of 4
Top View
Level 1 Level 2 Level 3
Counter
Top
Base
Plates
10a
a
b
2d,2c
4a,4b,5a,5b
11
10
3c,3d
Graphics
Lights
Setup Hardware
5c
Level 4
Counter
Top
Base
Plates
10a 11
10
Assembled Header
Wing Panels

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Order #XXXXX -
Packing Instructions - Case 3 of 4
Top View
Level 1 Level 2 Level 3 Level 4
Front Insert
Shelf
Counter Top
14,14
Assembled
Pedestal
Side
Assembled
Pedestal
Side

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Order #XXXXX -
Packing Instructions - Case 4 of 4
Top View
Level 1 Level 2 Level 3 Level 4
Front Insert
Shelf
Counter Top
14,14
Assembled
Pedestal
Side
Assembled
Pedestal
Side