Saimo 6101 Service manual

6101

6101 Belt

Belt

Belt Scale

Scale

Scale Integrato

Integrato

Integrato r

Operating

Operating and

and

and Service

Service

Manual

VER 6.0

Saimo

Saimo Electric

Electric

Electric Co.,

Co.,

Co., Ltd

Ltd

Declaration

This document is confidential and is the property of Saimo Electric. This document

may not be copied or reproduced in any way without the express written consent of

Saimo Electric. This document also is unpublished work of Saimo Electric. Saimo

Electric intends to and is maintaining the work as confidential information. Saimo

Electric also may seek to protect this work as published version. In the event of either

inadvertent or deliberate publication, Saimo Electric intends to enforce its rights to

this work under the copyright laws as a published work. Those having access to this

work may not copy, use or disclose the information in this work unless expressly

authorized by Saimo Electric.

Saimo Electric will not make any guarantee on this manual, and be free liability on

any print mistake or misunderstanding by user.

If there is any difference from equipment ordered in this manual, Saimo Electric

reserves its final explanation right.

If any changes made on this manual, which will not be informed individually.

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Thanks for purchasing Saimo Electric products.

This manual guides you through the application of your selected products, covering

the information necessary for installation, operation, maintenance and service. If there

is any question found during operation, please dial Saimo Electric customer service

phone# at 0516-87885866 for support. Thanks for your kind understanding and

support.

Please read and observe the following safety precautions found throughout this

manual and be strict in execution, which will help to protect equipment from damage,

prolong equipment life time, and guarantee your normal usage and maintenance and

person safety.

· Please read through all the documents dispatched together with the equipments!

· For the sake of personal safety and normal operation of the equipments, it is

imperative to assure that only the designed AC power supply is to be used. Reliable

3-pin earthed power outlets must be used to avoid electric shock when touching the

enclosure. Ensure that the rated voltage of the display or other peripheral devices is

compatible with your local AC power requirements.

· The equipment must be protected against thunderstrike.

· Disconnect all the cables from the equipment before you attempt to move the

equipment. Do not attempt to move any components on the equipment when

equipment is powered on.

· Do not attempt to change any components or external connections on the equipment

before the equipment is powered off.

· Avoid inadvertent power interruption during normal operation.

· Only qualified technicians can be allowed to open the enclosure of the equipment.

· keep the equipment from moisture. Shut off power from the equipment immediately

if it is splashed with water or other liquids occasionally.

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CATALOGUE

CATALOGUE OF

OF CHART

CHART

CHART .................................................................................................................

.................................................................................................................

................................................................................................................. VI

CHAPTER

CHAPTER 1

1 INTRODUCTION

INTRODUCTION

INTRODUCTION .........................................................................................................

.........................................................................................................

......................................................................................................... 1

1.1 G ENERAL ......................................................................................................................................... 1

1.2

ECHNICAL SPECIFICATIONS ............................................................................................................ 2

1.3 F EATURES ........................................................................................................................................ 3

1.3.1 Measuring Function .............................................................................................................. 4

1.3.2 Monitoring Function .............................................................................................................. 5

1.3.3 Printing Function ................................................................................................................... 5

1.3.4 Communications (Optional) ................................................................................................. 6

1.4

ARRANTY ...................................................................................................................................... 7

1.5 UNPACKING AND INSPECTION ................................................................................................................. 8

1.6 STORAGE ............................................................................................................................................. 8

1.7 SYMBOL .............................................................................................................................................. 8

1.8 H ARDWARE INSTRUCTION ................................................................................................................ 8

1.8.1 Housing .................................................................................................................................... 8

1.8.2 Ambient Condition ............................................................................................................... 8

1.8.3 Power Requirements ................................................................................................................ 8

1.8.4 Speed sensor input ................................................................................................................... 9

1.8.5 Digital I/O Board （ Figure 1-5 ）.................................................................................... 10

1.8.6 Load cell input ....................................................................................................................... 13

1.8.7 Analog I/O Board ............................................................................................................... 13

1.8.8 Comm. Board ......................................................................................................................... 13

CHAPTER

CHAPTER 2

2 INTEGRATOR

INTEGRATOR

INTEGRATOR INSTALLATION

INSTALLATION

INSTALLATION .............................................................................

.............................................................................

............................................................................. 14

2.1 G ENERAL ....................................................................................................................................... 14

2.2 6101 I NTEGRATOR

NSTALLATION ................................................................................................. 14

2.2.1 Mounting ................................................................................................................................ 14

2.2.2 Safety Precautions .............................................................................................................. 18

2.2.3 Wiring (External Power Supply) ........................................................................................ 19

2.2.4 Input voltage setup ......................................................................................................... 20

2.2.5 Serial Communication ....................................................................................................... 20

2.2.6 Load cell ............................................................................................................................. 22

2.2.7 Integrator analog board ..................................................................................................... 22

2.2.8 Integrator CPU board ........................................................................................................... 24

2.2.9 Digital input/output board ..................................................................................................... 25

2.2.10 Wiring .................................................................................................................................. 26

CHAPTER

CHAPTER 3

3OPERATION

OPERATION

OPERATION ......................................................................................................................

......................................................................................................................

...................................................................................................................... 27

3.1 R UN MENU .................................................................................................................................... 27

3.1.1 General .................................................................................................................................. 27

3.1.2 Front panel ............................................................................................................................ 27

3.1.3 Keyboard ............................................................................................................................... 27

3.1.4 Quick setup method ............................................................................................................... 28

3.1.5 Menu display .......................................................................................................................... 29

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3.1.6 Reset total .............................................................................................................................. 30

3.1.7 Alarm Menu ........................................................................................................................... 32

3.2 M AIN MENU .................................................................................................................................. 32

3.2.1 Initial Setup Menu ............................................................................................................... 33

3.2.2 System calibration ................................................................................................................. 47

3.2.3 System data setup ................................................................................................................... 58

3.2.4 “ Simulated constant ” calculation .......................................................................................... 63

3.2.5 Input/output setup .................................................................................................................. 64

3.2.6 Communication Menu ........................................................................................................ 73

3.2.7 Alarm Setup Menu .............................................................................................................. 76

3.2.8 Loadout Setup Menu .......................................................................................................... 80

3.2.9 Password Setup Menu ............................................................................................................ 81

3.2.10 Diagnostics Menu ............................................................................................................. 84

3.2.11 Statistics Menu .................................................................................................................. 85

CHAPTER

CHAPTER 4.0

4.0

4.0 INTEGRATOR

INTEGRATOR

INTEGRATOR MAINTENANCE

MAINTENANCE

MAINTENANCE ...........................................................................

...........................................................................

........................................................................... 88

4.1 S ERVICE AND REPAIRING .............................................................................................................. 88

4.2 DAILY MAINTENANCE ROUTINES OF 6101 I NTEGRATOR .............................................................. 88

4.3

ROUBLESHOOTING --- F AULT ISOLATION ................................................................................... 88

4.3.1 Power Supply Examination ................................................................................................ 90

4.3.2 Speed Input .......................................................................................................................... 90

4.3.3 Load Cell Input .................................................................................................................... 90

4.3.4 Current Output (Optional) .................................................................................................. 92

4.3.5 Constant Setup .................................................................................................................... 94

4.4 U SUAL

ROUBLESHOOTING ........................................................................................................... 94

APPENDIX

APPENDIX 1

1PERMANENT

PERMANENT

PERMANENT FIELD

FIELD

FIELD RECORD

RECORD

RECORD .............................................................................

.............................................................................

............................................................................. 95

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C atalogue

atalogue

atalogue of

of Chart

Chart

FIGURE 1-1 6101 B

ELT

SCALE INTEGRATOR –

ANEL MOUNT ..................................................................... 1

FIGURE 1-2 6101 B ELT SCALE INTEGRATOR – F IELD MOUNT ..................................................................... 2

FIGURE 1-3 6101 BELT SCALE INTEGRATOR FRONT PANEL ........................................................................ 4

FIGURE 1-4 SPEED SENSOR INNER WIRING DRAWING ............................................................................... 10

FIGURE 1-5 D IGITAL INPUT INNER WIRING DRAWING ............................................................................... 11

FIGURE 1-6 D IGITAL OUTPUT INNER WIRING DRAWING ........................................................................... 12

FIGURE 1-7 DC SOLID

STATE

RELAY WIRING DRAWING ........................................................................... 12

FIGURE 1-8 AC STATE RELAY WIRING DRAWING ...................................................................................... 12

FIGURE 1-9 A NALOG INPUT INTERIOR WIRING DRAWING ......................................................................... 13

FIGURE 2-1 S CALE BRIDGE INSTALLATION ILLUSTRATION ...................................................................... 14

FIGURE 2-2 M ETAL HOUSING 6101 F IELD MOUNTING INTEGRATOR OUTLINE DIMENSION AND MOUNTING

DIMENSION ...................................................................................................................................... 15

FIGURE 2-3 P LASTIC HOUSING 6101 F IELD MOUNTING INTEGRATOR OUTLINE DIMENSION AND

MOUNTING DIMENSION .................................................................................................................... 16

FIGURE 2-4 6101 P ANEL MOUNTING INTEGRATOR OUTLINE DIMENSION AND MOUNTING DIMENSION .... 18

FIGURE 2-5 6101 INTEGRATOR MOTHER BOARD ...................................................................................... 20

FIGURE 2-6 6101 SERIAL COMM .BOARD ................................................................................................. 21

FIGURE 2-7 RS-485 MULTI -STATE COMM . C ONNECTION ILLUSTRATION .................................................. 21

FIGURE 2-8 6101 INTEGRATOR LOAD CELL A/D BOARD ........................................................................... 22

FIGURE 2-9 6101 I NTEGRATOR

NALOG I/O B OARD ............................................................................... 23

FIGURE 2-10 6101 I NTEGRATOR EXTENDING ANALOG BOARD ................................................................. 24

FIGURE 2-11 6101 I NTEGRATOR CPU BOARD .......................................................................................... 24

FIGURE 2-12 6101 I NTEGRATOR DIGITAL INPUT /OUTPUT BOARD ............................................................ 25

FIGURE 2-13 6101 I NTEGRATOR DIGITAL INPUT /OUTPUT BOARD SETUP .................................................. 25

FIGURE 2-14 6101 INTEGRATOR WIRING DRAWING .................................................................................. 26

FIGURE 3-1

EY ARRANGEMENT ............................................................................................................. 27

FIGURE 3-2 S AIMO BELT SCALE BRIDGE ................................................................................................. 38

FIGURE 3-3 P

IVOT

TO LOADCELL DISTANCE PTO

.................................................................................. 39

FIGURE 3-4 P

IVOT

TO 1

WEIGH IDLER DISTANCE PTO 1ST ..................................................................... 39

FIGURE 3-5 P

IVOT

TO 2ND WEIGH IDLER DISTANCE ................................................................................. 40

FIGURE 3-6 P

IVOT

TO 1

, 2

, 3

,FORTH IDLER DISTANCE ................................................................. 40

FIGURE 3-7 P

IVOT

TO TEST WEIGHT HEIGHT ............................................................................................. 40

FIGURE 3-8 P

IVOT

TO TEST WEIGHT DISTANCE ......................................................................................... 41

FIGURE 3-9 P

IVOT

TO SCALE CARRIAGE HEIGHT ...................................................................................... 41

FIGURE 3-10 P ULLEY TO SCALE CARRIAGE HEIGHT ................................................................................. 42

FIGURE 3-11 C

ONVEYOR

’

S ANGLE OF INCLINE ......................................................................................... 42

FIGURE 4-1 6101 I NTEGRATOR

ROUBLESHOOTING FLOW CHART .......................................................... 89

FIGURE 4-2

ROUBLESHOOTING THE SPEED INPUT ................................................................................. 90

FIGURE 4-3

ROUBLESHOOTING

OAD CELL INPUT ................................................................................ 91

FIGURE 4-4

ROUBLESHOOTING CURRENT OUTPUT ................................................................................ 93

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Chapter

Chapter 1

1 Introduction

Introduction

1.1

1.1 General

General

Feeder electric belt scale is a measuring equipment that continuously auto weighs

material which is continuously passing through the conveyor with features of continue

and auto. Automatic operation is achieved without intervention of the operator.

Feeder electric belt scale is mainly consisted of:load cell, weighing bridge, secondary

integrator three main parts. Integrator 6101 is secondary feeder part.

This manual provides the information you need for performance, installation,

operation, and maintenance of the 6101 belt scale integrator.

The 6101 integrator is available in panel mount (figure 1-1) and field mount (figure

1-2). By processing the weight signal from the load cell and the speed signals from

the speed sensor, It calculates and displays flow rate and total of the material fed.

Figure 1- 1 6101 Belt scale integrator – Panel mount

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Figure 1- 2 6101 Belt scale integrator – Field mount

1.2

1.2 Technical

Technical

Technical Specifications

Specifications

(a) Chinese / English menu

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(b) Weighing Capability

· The 6101 integrator is capable of connecting up to eight 350 Ω loads and

acquiring a speed signal from the speed sensor, to calculate flow rate and

total.

· The 6101 integrator has the function of automatic zero calibration.

· Location: Indoor or outdoor, as close as possible to the load cells, free from

damp and dust.

· Temperature:

Storage temperature : -40~+70 º C

Operati ng temperature : -10~+50 º C

· Max imum Relative Humidity: 95%

(d) Power Requirements

· 220VAC ± 10% or 110VAC ± 10% 50Hz

· Fuse: 2A

· EMI / RFI filter

(e) Load Cell

· offers 10VDC (+/- 10% ), 5 00mA excited power , up to 8 load cell

· Sensitivity : 0.5mV/V ~ 3.5mV/V

· Max. input signal 33mV

· Load cell shield grounding

· E xcitation compensation circuit is employed when the cable distance is over 60

meters but less than 900 meters .

· Local or remote compensation can be selected by a jumper set.

(f) Mainboard Digital Input

The mainboard provides 8 programmable inputs for receiving dry contact on-off

signal

(g) Mainboard Digital Output

The mainboard provides 8 programmable outputs.

In which the eighth output is solid state relay output, for user optional.

either AC output (24~280V AC, 3A) or DC output (5~60VDC, 3A).

The other outputs are transistor OC outputs (24VDC, 0.5A).

(h) Housing Outline Dimensions

Panel mount: Metal housing

Field mount: Metal housing and plastic housing both are available.

Protection, IP65

See Chpater 2 for mounting dimension drawing (figure 2-1, 2-3,

2-4)

1.3

1.3 Features

Features

Saimo 6101 integrator is specially designed for belt scales, meeting all measuring and

control requirements on typical applications.

The software has been solidified into the memory chip. Each preprogrammed function

can be activated automatically by operating from the keypad or installing the optional

expansion board.

Saimo 6101 integrator has a powerful and user friendly operating interface, easy for

function selection, data setup, operation and maintenance.

The following functions have been completed into Saimo 6101 integrator.

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· Measuring

· Monitoring

· Printing

· Communication

Figure 1- 3 6101 belt scale integrator front panel

1.3.1

1.3.1 Measuring

Measuring

Measuring Function

Function

1. Instantaneous Flowrate Calculation

The signal delivered by the load cell(s), which represents the weight per unit length of

the belt(kg/m), is multiplied by the signal delivered by the speed sensor which

represents the belt speed (m/s). The result of this operation is the instantaneous

flowrate (kg/m x m/s=kg/s) which is then multiplied by suitable constant to obtain the

value in the required engineering units (kg/h or ton/h, etc.). An adjustable damping

filter is provided separately for displayed rate and current outputs.

2. Flow Totalization

The total is accumulated by multiplying mass per unit length by incremental length

and totalizing the result in engineering units.

3. Zero and Span Automatic Calibration

Zero and span calibrations are based on belt length defined by a number of belt

revolutions.

To calculate the exact number of revolutions, the instrument counts the pulses

delivered by the speed sensor (one pulse represents a specific belt length); when the

required number of pulses is reached, the instrument ends the calibration test, and

compares the actual totalized value to the theoretical one (0 for zero calibration), and

calculates the calibration constant.

The calibration constant is a calculated value that can be factored based on an actual

material test.

· Electronic Calibration (R-Cal)

Allows the operator to perform the calibration without the need of applying test

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weights or test chain on the weighbridge. The electronic calibration checks all the

circuitry including the load cell, and is performed by unbalancing the load cell

bridge using a precision resistor. The calibration constant is calculated on the basis

of the load cell and the scale data.

· Test Weight Calibration

Requires the positioning of test weights on the weighbridge

· Chain Calibration

Requires the application of calibrated chains on the belt. This method is the

nearest to actual operating conditions.

· Material Calibration

Is performed by running a known quantity of material on the scale and weighing

that quantity on a static scale of known accuracy.

4. Zero Tracking (AZT)

Under a preset minimum flowrate when enabled, the instrument makes subsequent

automatic zero calibrations with the following sequence:

· performs automatic zero for one test duration.

· continuously repeats above zero calibration as long as feed rate remains below AZT

preset value.

“ Zero Tracking ” has Max. “ Tracking range ” , which is setup with % in “ System

data ” Menu .

5. Current Output Signals

An optional current output/analog input board is available. Each current output may

be programmed via the keyboard to deliver one of the following signals:

· flowrate

· belt loading

· belt speed

1.3.2

1.3.2 Monitoring

Monitoring

Monitoring Function

Function

Saimo 6101 integrator is equipped with an indication system. Indication can be in the

form of:

· status indications

· process alarms

· programming errors

· equipment failures

The integrator includes internal diagnostics that will generate alarms in case of

hardware failures or programming errors. The following process alarms are also

provided:

· Belt slip (two speed sensors recommended)

· Alarms for high and low flowrate, speed and weight

These alarms are visible on the display and can be acknowledged and reset through

keyboard, digital input or serial line. Alarms can be delayed to avoid intervention in

case of short time peaks. Each individual alarm can be programmed to operate as

alarm, shut down or to be ignored.

1.3.3

1.3.3 Printing

Printing

Printing Function

Function

Periodical and under command prints can be obtained by connecting a serial printer to

an optional communication board.

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1.3.4

1.3.4 Communications

Communications

Communications (Optional)

(Optional)

· Serial Communications

The communication protocol allows a remote intelligent device to read and

eventually write the contents of the registers.

During the communication activity, the 6101 integrator always acts as a Slave,

meaning it responds to a request from a Master device on the line, but never attempts

to send messages out.

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1.4

1.4 Warranty

Warranty

Saimo Electric Warranty

The seller warrants that the equipment delivered hereunder shall be free from defects

in material and workmanship. Such warranty shall not apply to accessories, parts, or

material purchased by the seller unless they are manufactured pursuant to seller ’

design, but shall apply to the workmanship incorporated in the installation of such

items in the complete equipment. To the extent purchased parts or accessories are

covered by the manufacturer ’

warranty, seller shall extend such warranty to buyer.

Seller

’

obligation under said warranty is conditioned upon the return of the defective

equipment, transportation charges prepaid, to the seller

’

factory and the submission

of reasonable proof to seller prior to return of the equipment that the defect is due to a

matter embraced within seller

’

warranty hereunder. Any suh defect in material and

workmanship shall be presented to seller as sonn as alleged errors or defects are

discovered by purchaser and seller is given opportunity to investigate and correct

alleged errors or defects and in all cases. The whole equipment warranty period will

be 12 months, within this period, the seller will replace any parts and components

which are not damaged by the seller

’

unproper operation at free charge.

Said warranty shall not apply if the equipment shall not have been operated and

maintained in accordance with seller

’

written instructions applicable to such

equipment, or if such equipment shall have been repaired or altered or modified

without seller

’

approval.

Field Service

Purchaser agrees to underwrite the cost of any labor required for replacement;

including time, travel and living expenses of Saimo Field Service engineer at closest

factory base, altered or modified

Saimo

Saimo Electric

Electric

Electric Share

Share Holding

Holding

Holding Company

Company

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1. 5

5Unpacking and inspection

Saimo Model 6101 integrator has been properly packaged for shipment and storage.

Optional equipment unpacking, please see annex for instruction.

Inspect all packages for damage before opening as oftentimes the carrier may be

responsible for shipping damage. Optional equipment inspection, see annex for

instruction please.

1. 6

6Storage

6101 integrator can be safely stored with cover latches secured and hole plugs

installed, between -40

℃—

+70

℃

. The units should be protected against moisture.

1. 7

7Symbol

Symbol

Symbol Instruction

Instruction

Symbol Description

Grounding end

Shielded grounding

Warn, power

Warn

1.8

1.8 Hardware

Hardware

Hardware instruction

instruction

1.8.1

1.8.1 Housing

Housing

See Chapter 2 for Installation dimension drawing (Figure 2-1, 2-3, 2-4)

1.8.2

1.8.2 Ambient Condition

·Location: Indoor or outdoor, as close as possible to the load cells, free from

damp and dust.

·Temperature:

Storage temperature : -40~+70 º C

Operati ng temperature -10~+50 º C

·Max imum Relative Humidity: 95%

·Pollution Degree: pollution II

·Elevation: 2000m

1.8.3

1.8.3 Power

Power

Power Requirements

Requirements

·110/220/240

VAC

，+10%,-15%;50/60Hz,select via switch on mainboard

·Fuse: 0.5A Φ5mmX20mm

·EMI / RFI filter

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1.8.4

1.8.4 Speed

Speed

Speed sensor

sensor

sensor input

input

1、High speed digital (DC)input

— Speed sensor （Figure 1 — 4 ）

— comparator with hysteresis loop

— photoelectricity isolation

— Built in current source used for mechanical contact

— power supplied by +24V DIO

— type:

Voltage/current or contact type sensor

Apply to all SAIMO sensors

— frequency range

：

— Voltage/current type sensor ：0.25 — 2.0 kHz

— contact type sensor ：0.25 — 30 Hz

— Low threshold ：+1.0 Vdc （Min. ）

— high threshold ：+3.2 Vdc （Max. ）

— Low or high pulse cycle

：

— Voltage/current type sensor ：200 us （Min. ）

— Contact type sensor ：15 ms （Min. ）

— hysteresis loop ：0.5 Vdc （Min. ）

— input resistance

：

10 k Ω

（

typical

）

500 Ω （Min. ）

— input current ：- 2 mA （at 0 Vdc ）

— Max. safety input voltage ：

Peak value ：± 50V , continuous voltage

— cable length:1.6 km ，use 18AWG shielded cable.

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Figure 1- 4 speed sensor inner wiring drawing

1.8.5

1.8.5 Digital I/O Board （ Figure

Figure

Figure 1-5

1-5

1-5 ）

·Main board Digital Input

(a) The main board provides 8 programmable inputs (including two way speed

inputs)for receiving dry contact on-off signal. Input can be defined as below by

user:

Batch ready

Batch run

System run

Total reset

Alarm reset

Auto zero

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Figure 1- 5 Digital input inner wiring drawing

· Main board Digital Output

The main board provides 8 programmable outputs. Among of them, the 8

output

is relay output, optional for user, AC output (24~280V AC, 3amps) or DC

output (5`60V DC, 3amps) can be defined. The others are 0Coutput

24VDC,0.5amps).

Output can be defined as below by user:

High flow rate

Low flow rate

High load

Low load

High speed

Low speed

Slippage

Total output

Batch begin

Batch end

Volume measuring

ready

system error

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Figure 1- 6 Digital output inner wiring drawing

Figure 1- 7 DC solid state relay wiring drawing

Figure 1- 8 AC state relay wiring drawing

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1.8.6

1.8.6 Load

Load

Load cell

cell

cell input

input

Load Cell

· integrator supplies 10VDC ± 10% ，500mA excitation power supply, for parallel

connection of up to 8 load cells.

· Sensitivity 0.5mV/V – 3.5mV/V

· Max. input signal 33mV

· Load cell shield grounding

· E xcitation compensation circuit is employed when the cable distance is over 60

meters but less than 900 meters . Local or remote compensation can be selected by a

jumper set.

1.8.7

1.8.7 Analog I/O Board

Current input (Figure 1-9)

· photoelectric isolation

· separate power supply

· change into voltage input by adding one inner resistor

· Input range: optional 20-4mA or 4-20mA, representing 0 to 100% variable.

· Resistance load: Max. 800ohm

· Capacitance load: no limit

Figure 1- 9 Analog Input interior wiring drawing

1.8.8

Comm. Board

· photoelectric isolation

· 2 way serial port

· RS232 / RS485 jumper selection

· RS-232 Max. distance transmitted: 12m

；

RS-485 Max. distance transmitted:1200 m

· Up to 32 integrators made up of RS-485 metwork (if much more needed, it can be

customized

6101

6101 Belt

Belt

Belt Scale

Scale

Scale Integrator

Integrator

Integrator Operating

Operating

Operating and

and

and Service

Service

Service Manual

Manual

Chapter

Chapter 2

2 Integrator

Integrator

Integrator Installation

Installation

2.1

2.1 General

General

This chapter contains the information about the installation procedures, hardware

configuration and intial programme of 6101 integrator. During intial programme, operator

must input necessary conveyor and belt scale data. After data input, integrator can proceed

auto zero, span calibration.

2.2

2.2 6101

6101

6101 Integrator

Integrator

Integrator Installation

Installation

The 6101 integrator must be installed indoors, not be exposed to excessive vibration, heat or

moisture.

The panel mount integrator should be installed in a control panel. After installation,

dustproof measures should be taken for the front panel of the integrator and the control

cabinet. (figure 2-2)

Figure 2- 1 Scale bridge installation illustration

2.2.1

2.2.1 Mounting

Mounting

The 6101 field mount feeder controller can be vertically secured to the rigid and flat wall

through the 4 mounting holes at the back of the enclosure. Care should be taken to insure the

mounting surface is flat so as not to twist or warp the fiberglass enclosure when tightening

the mounting holes.

The 6101 panel mount integrator should have a clearance of at least 5cm at the top and

bottom to allow air circulation. In case that the integrator must be positioned under the heat

sources, proper space around the integrator should be reserved. Sufficient space should be

kept behind the integrator to facilitate wiring and changing fuse. The side clearance should

be easy for securing the holding brackets after the 6101 has been put in place. Disconnect

power supply from the integrator when mounting the bracket. From the back, insert the

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