Salicru Bm-r 63 a User manual

USER'S MANUAL

RACK MOUNTING MANUAL BYPASS

BM-R 3, 6 and 10 kVA

2SALICRU

3

General index.

1. INTRODUCTION.

1.1. THANK YOU LETTER.

2. SAFETY INFORMATION.

2.1. USING THIS MANUAL.

2.1.1. Conventions and symbols used.

2.2. ADDITIONAL SAFETY PRECAUTIONS.

3. QUALITY ASSURANCE AND STANDARDS.

3.1. STATEMENT BY THE MANAGEMENT.

3.2. STANDARDS.

3.3. ENVIRONMENT.

4. OVERVIEW.

4.1. VIEWS.

4.1.1. Equipment front views.

4.1.2. Corresponding legend of the equipment's views.

4.2. PRODUCT DEFINITION.

4.2.1. Nomenclature.

5. DESCRIPTION.

6. INSTALLATION.

6.1. RECEPTION OF THE EQUIPMENT.

6.1.1. Reception, unpacking and contents.

6.2. LOCATION AND CONSIDERATIONS.

6.2.1.1. Location.

6.3. WIRING.

7. OPERATING.

7.1. START UP.

7.2. TRANSFERENCE FROM «NORMAL»OR «UPS»MODE TO

«BYPASS».

7.2.1. 3 kVA manual bypass models, from «NORMAL» to

«BYPASS» mode.

7.2.2. 6 and 10 kVA manual bypass models, from «UPS» to

«BYPASS» mode.

7.3. TRANSFERENCE FROM «BYPASS» TO «NORMAL» OR

«UPS» MODE.

7.3.1. 3 kVA manual bypass models, from «BYPASS» to

«NORMAL» mode.

7.3.2. 6 and 10 kVA manual bypass models, from «BYPASS» to

«UPS» mode.

8. MAINTENANCE, WARRANTY AND SERVICE.

8.1. MAINTENANCE.

8.2. WARRANTY CONDITIONS.

8.2.1. Warranty terms.

8.2.2. Out of scope of supply.

8.3. TECHNICAL SERVICE NETWORK.

9. ANNEXES.

9.1. TECHNICAL SPECIFICATIONS.

BM-R Rack mounting manual bypassUSER'S MANUAL

4SALICRU

SALICRU

1. INTRODUCTION.

1.1. THANK YOU LETTER.

We thank you in advance for the trust placed in us in the

purchasing of this product. Read this instruction manual

carefully in order to familiarize yourself with its content,

since the more you know and understand the equipment the

greater your satisfaction, level of safety and optimization of its

functionalities will be.

We remain at your disposal for any additional information or

queries that you may wish to make.

Yours sincerely.

•The equipment described herein is capable of causing

significant physical damage in the event of improper

handling. For this reason its installation, maintenance

and/or repair must be carried out exclusively by our per-

sonnel or by qualified personnel.

•Although no effort has been spared to ensure that the

information in this user manual is complete and accurate,

we are not responsible for any errors or omissions that may

exist.

The images included in this document are for illustrative

purposes and may not represent exactly the parts of the

equipment shown, therefore they are not contractual. How-

ever, any divergence that may arise will be remedied or

solved with the correct labelling on the unit.

•Following our policy of constant evolution, we reserve

the right to modify the characteristics, operations

or actions described in this document without prior

notice.

•Reproduction, copying, assignment to third parties,

modification or total or partial translation of this

manual or document, in any form or by any means,

without previous written authorization by our firm is

prohibited, with the full and exclusive property rights over

the same being reserved by our firm.

5

2. SAFETY INFORMATION.

2.1. USING THIS MANUAL.

The documentation of any standard equipment is available to

the customer on our website for download (www.salicru.

com).

•For devices “powered by socket”, this is the website for

obtaining the user manual and “Safety Instructions”

EK266*08.

•For devices with “permanent connection” via terminals, a

CD-ROM or pen drive containing all necessary information

for connection and start-up, including “Safety Instruc-

tions” EK266*08, may be supplied with it.

Before carrying out any action on the device relating to its

installation or start-up, change of location, configuration or

handling of any kind, carefully read the safety instructions.

The purpose of the user manual is to provide information

regarding safety and explanations of the procedures for

installation and operation of the equipment. Read them carefully

and follow the steps indicated in the order established.

Compliance with the "Safety Instructions" is

mandatory and the user is legally responsible for

compliance and enforcement.

The equipment is delivered properly labelled for the correct

identification of each of the parts, which together with the

instructions described in this user manual allows the operations

of installation and commissioning to be performed in a simple

and orderly manner without having any doubts whatsoever.

Finally, once the equipment is installed and operating, it is

recommended to save the documentation downloaded from the

website, CD-ROM or Pen Drive in a safe and easy-to-access

place, for any future queries or doubts that may arise.

The following terms are used interchangeably in the document

to refer to:

•«Manual bypass, Bypass, equipment or unit».- Rack

mounting manual bypass.

•«T.S.S.».- Technical Service and Support.

•«Client, installer, operator or user».- These are used

interchangeably and by extension to refer to the installer

and/or operator who will carry out the corresponding

actions, and the same person may be responsible for

carrying out the respective actions when acting on behalf

of, or in representation of, same.

2.1.1. Conventions and symbols used.

Some symbols may be used and appear on the equipment,

batteries and/or in the context of the user manual.

For more information, see section 1.1.1 of document EK266*08

on «Safety instructions».

2.2. ADDITIONAL SAFETY PRECAUTIONS.

•In the point of view of installation and electrical safety,

the rack mounting manual bypass must be considered as a

transformer or distribution line.

•As this is an equipment with protection against electrical

shocks class I, it is essential to supply or install the main

protection earth cable ( ), through either the AC wall

outlet or corresponding terminal.

•Those models with terminals, they have to be in-

stalled by both qualified personnel and per-

sonnel with particular training which can make the

shifting manoeuvring with the help of this document.

•The instructions that being read are relating to the own

manual bypass only. Any other action related to this docu-

ment, which involves any manoeuvring over any other

equipment like a UPS or stabilizer, it will be done as its

user’s manual states.

•The neutral regime from input to output is identical for the

bypass panels “with no galvanic isolation”. The neutral re-

gime must always be the same for the manual bypass as

well as the UPS or stabilizer.

BM-R Rack mounting manual bypassUSER'S MANUAL

6SALICRU

3. QUALITY ASSURANCE AND STANDARDS.

3.1. STATEMENT BY THE MANAGEMENT.

Our goal is customer satisfaction, therefore this Management

has decided to establish a Quality and Environment Policy,

through the implementation of a Quality and Environmental

Management System that will enable us to comply with the

requirements demanded in the ISO 9001 and ISO 14001 and

also by our Customers and Stakeholders.

Likewise, the management of the company is committed to the

development and improvement of the Quality and Environmental

Management System, through:

•Communication to the entire company of the importance of

satisfying both the client's requirements as well as legal

and regulatory requirements.

•The dissemination of the Quality and Environment Policy

and the setting of the Quality and Environment objectives.

•Conducting reviews by the Management.

•Providing the necessary resources.

3.2. STANDARDS.

The Manual Bypass product is designed, manufactured and

commercialized in accordance with the standard EN ISO 9001

of Quality Management Systems and certified by SGS body.

The marking shows the conformity to the EEC Directive by

means of the application of the following standards:

•2014/35/EU. - Low Voltage Directive (LVD).

•2011/65/EU. - Restriction of Hazardous Substances in elec-

trical and electronic equipment (RoHS).

The manufacturers responsibility is excluded in the

event of any modification or intervention in the product

by the customer’s side.

Declaration of conformity CE of the product is at the

client disposal under previous request to our headquar-

ters offices.

3.3. ENVIRONMENT.

This product has been designed to respect the environment and

manufactured according to ISO 14001.

Recycling of the equipment at the end of its useful life:

Our company undertakes to use the services of authorized and

regulatory companies to treat the set of products recovered at

the end of their useful life (contact your distributor).

Packaging:

For the recycling of the packaging there must be compliance

with the legal requirements in force, according to the specific

regulations of the country where the equipment is installed.

7

4. OVERVIEW.

4.1. VIEWS.

4.1.1. Equipment front views.

Fig. 1 and 2 show the corresponding illustrations of the rack

mounting manual bypass, ready to be installed in 19" rack cabi-

nets, although the 3 kVA model allows wall mounting installa-

tion too see section 6 installation.

4 8 123

7

14 14

Fig. 1. Front view of the 3kVA rack mounting manual

bypass.

12 6 13

5

4

3

2

1

5

4U

4N

3U

3N

2R

2N

1R

1N

8 109

1114 14

Respect the phase and neutral rotation, otherwise

there will be a short-circuit when the manual by-

pass switch will be switched.

Fig. 2. Front viewofthe 6and10kVA rackmountingmanual

bypass.

4.1.2. Corresponding legend of the equipment's views.

1AC power supply IEC connector or input terminals.

2To be connected to the UPS or stabilizer input.

3To be connected to the UPS or stabilizer output.

4IEC connectors or output terminals to loads.

5Main protective earth (6 and 10 kVA models only).

6Input circuit breaker switch (6 and 10 kVA models only).

7Output thermic switches (2 sections in the 3 kVA model).

8Manual bypass switch (Normal or Bypass positions).

9Manual bypass signal auxiliary contact for signalling.

10 Terminal strip to connect with the EBMS signal of the UPS.

11 Protection cover for terminal power strip.

12 Cable gland for connection cables.

13 Manual bypass switch cover.

14 Angle support and screws to adapt the device to 19" rack

format.

4.2. PRODUCT DEFINITION.

4.2.1. Nomenclature.

BM-TWIN PRO2-RT2-6 2/2

Output voltage.

Input voltage.

Power.

Series.

Manual bypass acronym.

BM-R Rack mounting manual bypassUSER'S MANUAL

8SALICRU

5. DESCRIPTION.

•The manual bypass is an option which allows feeding the

load or loads either from an equipment - UPS or stabilizer-,

or from commercial mains directly without breaking the

power supply during its switching manoeuvring, because it

is make before break type, unless it is used in a wrong way

without respecting the stated procedure in section 7.

•In correlation with Fig. 1 and 2, Fig 3 and 4 illustrations

show the single line diagrams of both structures.

The structure is identical in both figures, although there

are some differences between models. The most important

one is the auxiliary contact from the manual bypass switch,

which comes from a microswitch located in the back side of

the protection cover and connected to a signal connector in-

ternally. By means of the electrical connection with the sup-

plied cable between this connector and the one available in

several equipments like the UPS from TWIN PRO2 and/or

RT2 series, when the protecting cover from manual bypass

is removed, the UPS shifts from «Inverter output mode» to

«Static bypass mode», considering that the system was

on normal mode operating previously. Therefore, it makes

easier the operating and avoids possible wrong manoeu-

vring that it could cause serious damages to the installation

set, loads included.

UPS / STABILIZER

RACK MANUAL BYPASS 16 A

3 IEC

AC input mains to

manual bypass

3 IEC

1 IEC

Equipment IEC

input power supply

connector

Equipment

IEC output

Output to

loads

To

equipment

input

From equipment output

Fig. 3. Wiring between the UPS and the 3 kVA bypass.

UPS / STABILIZER

RACK MANUAL BYPASS

40 / 63 A Output

terminals to

loads

AC input power

supply

EMBS connector

To

equipment

input

From equipment output

Equipment input

terminals

Output

terminals

to loads

Fig. 4. Wiring between UPS and 6 and 10 kVA bypass.

9

6. INSTALLATION.

•Read and respect the Safety instructions, described

in section 2 of this document. The fact of omitting

any of the stated indications can cause serious or very se-

rious accidents to the surrounding, as well as failures in the

equipment and/or loads connected to it.

6.1. RECEPTION OF THE EQUIPMENT.

6.1.1. Reception, unpacking and contents.

•Reception. Check that:

Data of the label sticked on the packaging corresponds

to the ones stated in the order. And once it is unpacked,

check the previous data with the ones in the nameplate

of the own manual bypass unit.

In case of any discrepancies, make the nonconformity,

quoting the references in the delivery note.

It has not been damaged during transport.

•Contents.

Rack mounting equipment.

Wiring link with connector and AC inlet (3 kVA model).

Bypass signal cable to be connected with TWIN PRO2

or RT2 UPSs (6 and 10 kVA models).

Angles supports for 19" rack mounting and their screws.

User's manual in hardcopy and warranty.

•Once the reception is finished, if it is not going to be in-

stalled in the next days, it is recommended to keep the

equipment back in its original packaging as a preventive

measure.

•As regards to the packaging, when it is going to be dis-

posed, do it in accordance with the regulations in force.

It is advised to keep it for year, at least.

6.2. LOCATION AND CONSIDERATIONS.

6.2.1.1. Location.

•Remove the angles and screws from the plastic bag and

assemble them on the rack mounting bypass.

•These devices are designed to be integrated into rack

cabinets. Illustrations from Fig 5 and 6 are mere examples

and the first one shows the wall mounting version for 16

A model.

UPS or stabilizer

19" rack installation.

Wall mounting installation.

Fig. 5. Example of 3 kVA manual bypass installation.

UPS or stabilizer

Fig. 6. Example of6 and 10kVA manual bypassinstallation.

6.3. WIRING.

•Any equipment connection, control included (inter-

face, remote control, ...), will be done with all the

switched OFF and with no mains present (power supply

switch of the UPS to «Off»).

•Do not forget that the UPS is an electrical generator,

so the end-user must take the needed cautions

against the direct and indirect contacts, in case the instal-

lation has one.

•For 6 and 10 kVA manual bypass connected to a UPS, the

documentation of itself will be taken into account, as re-

gard the «Backfeed protection». Also, in the installation

itself, it is also stated the cross cable section and protec-

tion size and features, etc.. for a determined power rate. At

least proceed according to these recommendations.

•For 6 and 10 kVA models, remove the terminal protection

cover 11. Once the connection actions are finished, put it

back.

Cover 11 has two cable glands 12 for the use of the

cable entrance. Before connecting the cables to

their respective terminals, remember to pass them through

BM-R Rack mounting manual bypassUSER'S MANUAL

10 SALICRU

To the AC wall inlet.

From IEC UPS or stabilizer

output connector

IEC outlets to loads

To IEC UPS or stabilizer

input connector

Fig. 7. Example of 3 kVA manual bypass wiring.

•For 6 and 10 kVA models, the manual bypass has an aux-

iliary contact 10 labelled as EBMS, which has to be con-

nected with its homologous located in the UPS or stabilizer,

where its mission has been previously described.

The risk of short-circuit is increased in case of

wrong manoeuvring, when the UPS or stabilizer do

not have this contact or it has not been connected. Make

the steps following the stated order.

•Illustrations of Fig. 7 and/or 8 show how to connect the

manual bypass with a UPS or stabiliser and loads, de-

pending on its power rate.

Respect the stated input and output strictly, other-

wise the UPS or stabiliser, manual bypass and loads

can be damaged.

•As this is an equipment with protection against

electrical shocks class I, it is essential to install the

main earth protection cable [ ].

In 3 kVA bypass models.

The bypass power supply plug will be connected to a

wall outlet with protection earth duly installed, which

through the IEC connectors will be connected to the en-

tire system.

In 6 and 10 kVA bypass models.

Connect the main earth protection cable 5to the ter-

minal [ ]. There is a second terminal 5beside the

output terminals. The earth protection cable to be con-

nected to the UPS or stabilizer can be taken from any

of them.

1N

1R

4U

4N

3U

3N

2R

2N

Bypass

signal

To an AC wall outlet or

grid terminals.

To UPS or stabilizer

input.

From UPS or stabilizer

output.

Fig. 8. Example of 6 an 10 kVA manual bypass wiring.

11

7. OPERATING.

•UPS or stabilizer operating manual, which the manual by-

pass is linked has to be available.

•Make sure that all connections have been done properly

and the instructions and labelling on each device as regards

to installation have been respected.

•It is needed and mandatory to proceed in the established

order.

•Consider the available protections:

In 3 KVA models, two circuit breakers, one for each

output terminal strip with IEC connectors.

In 6 and 10 KVA models, one input circuit breaker of 40

or 63 A respectively.

7.1. START UP.

•Supply voltage to the manual bypass input.

•In the 6 and 10 kVA models, turn the input circuit breaker 6

from manual bypass to «On».

•Start the UPS or stabilizer up, by respecting the steps

stated in their documentation (user's manual).

7.2. TRANSFERENCE FROM «NORMAL»OR «UPS»MODE

TO «BYPASS».

7.2.1. 3 kVA manual bypass models, from «NORMAL»to

«BYPASS» mode.

1. TransfertheownUPSorstabilizerto«Bypassmode»(shutdown

the inverter or the stabiliser, depending on the case, in

order to feed the load through their internal static bypass

switch). Confirm the output voltage availability through the

LCD panel or indicator.

Any transfer manoeuvring will be done with

the UPS or stabilizer on «Bypass mode».

2. Turn the manual bypass switch 8 a from «UPS» to «BYPASS».

The load will be supplied from the AC grid directly.

3. ThoseUPSorstabilizersmodelswithinputcircuitbreaker,turn

it «Off». The UPS or stabilizer will be out of service com-

pletely.

4. Incase,apreventive maintenance,reparationorreplacement

of the equipment were needed, disconnect both cables

with the IEC connector, which go from the UPS or stabilizer

to the rack mounting manual bypass.

7.2.2. 6 and 10 kVA manual bypass models, from «UPS»to

«BYPASS» mode.

1. TransfertheownUPSorstabilizerto«Bypassmode»(shutdown

the inverter or the stabiliser, depending on the case, in

order to feed the load through their internal static bypass

switch). Confirm the output voltage availability through the

LCD panel or indicator.

Any transfer manoeuvring will be done with

the UPS or stabilizer on «Bypass mode».

2. Remove the protection cover 13 from the manual bypass

switch.

In case the UPS or stabilizer have not been transferred to

«Bypass mode», when the protection cover 13 is removed,

the equipment will shift to this operating mode automati-

cally, provided that the bypass signal 10 of the own rack

mounting bypass is connected with the UPS or stabiliser.

3. Turn the manual bypass switch 8 from «UPS» to «BYPASS».

The load will be supplied from the AC grid directly.

4. Before disconnecting the UPS or stabilizer, open the circuit

breaker 6in order not to have voltage at the input terminals

of the equipment.

5. Those UPS or stabilizers models with input circuit breaker,

turn it «Off». The UPS or stabilizer will be out of service

completely.

6. In case, a preventive maintenance, reparation or replacement

of the equipment were needed, disconnect the cables

between the UPS or stabilizer and the rack mounting manual

bypass.

It is recommended to disconnect both ends of the

cable, UPS or stabilizer and rack mounting bypass,

in order to avoid any incident of wrong manoeuvring.

7.3. TRANSFERENCE FROM «BYPASS»TO «NORMAL»OR

«UPS» MODE.

7.3.1. 3 kVA manual bypass models, from «BYPASS»to

«NORMAL» mode.

1. Checkthatthe completesetisconnectedaccordingtosection

6.3, as regards to the power of each model.

2. UPSorstabilisermodelswithinputcircuitbreaker,turnit«On»,

and the «Bypass mode» will be restored (the UPS inverter or

stabiliser has to be turned «Off»).

3. Turnthemanualbypassswitch8from«BYPASS»to«NORMAL».

The load will be supplied through the AC grid through the

UPS or stabiliser static bypass.

Any transfer manoeuvring will be done with

the UPS or stabilizer on «Bypass mode».

4. TurntheUPSinverterorstabilizer«On»,byrespectingthesteps

stated in their documentation (user's manual).

7.3.2. 6 and 10 kVA manual bypass models, from «BYPASS»

to «UPS» mode.

1. Check that the complete set is connected according to sec-

tion 6.3, as regards to the power of each model.

2. UPSorstabilisermodelswithinputcircuitbreaker,turnit«On»,

and the «Bypass mode» will be restored (the UPS inverter or

stabiliser has to be turned «Off»).

3. Turnthemanualbypassswitch8from«BYPASS»to«UPS».The

load will be supplied through the AC grid through the in-

ternal UPS or stabiliser static bypass.

Any transfer manoeuvring will be done with

the UPS or stabilizer on «Bypass mode».

4. Put theprotectioncover 13 ofthemanual bypass switchback,

otherwise the UPS inverter or stabiliser will not start up.

5. TurntheUPSinverterorstabiliser«On»,byrespectingthesteps

stated in their documentation (user's manual).

BM-R Rack mounting manual bypassUSER'S MANUAL

12 SALICRU

8. MAINTENANCE, WARRANTY AND SERVICE.

8.1. MAINTENANCE.

•This product does not require any preventive maintenance.

8.2. WARRANTY CONDITIONS.

8.2.1. Warranty terms.

Warranty conditions for the acquired product can be found in

our website, please register the unit in it. It is recommended

to do it as soon as possible in order to be included in the data

base of our Technical Service and Support (T.S.S.). Among

others benefits, in case of any T.S.S. intervention to fix an

hypothetical failure, the procedure formality will be smoother.

8.2.2. Out of scope of supply.

In case it is detected that the product is not damaged or the

fault was caused by a wrong manoeuvring, negligence, instal-

lation and/or wrong checking, reparation attempts or non-

authorised modifications, or any other cause beyond of the

intended use, or by accident fire, lightnings or other dangers,

our company is not forced by the warranty. Also, it will not

cover any compensation due to the incurred damages.

8.3. TECHNICAL SERVICE NETWORK.

The coverage in both national and international markets for

Technical Service and Support (T.S.S.), can be found in our

Website.

13

9. ANNEXES.

9.1. TECHNICAL SPECIFICATIONS.

Available power rates (kVA ) 3 6 10

Input and output tipology Single phase / Single phase

Male IEC connector or terminals, AC input power

supply IEC connector 3 terminals (phase, neutral and PE)

Female IEC connector or terminals, UPS or

stabilizer power supply IEC connector 3 terminals (phase, neutral and PE)

Female IEC connector or terminals, from UPS or

stabilizer output IEC connector 3 terminals (phase, neutral and PE)

Maximum permissible voltage of the input circuit

breaker 250 V

Input circuit breaker size -40 A 63 A

Maximum permissible voltage of manual bypass

switch 690 V

Maximum permissible current of the manual

bypass switch 16 A 40 A 63 A

Selective output breakers IEC connectors 2 - -

Maximum permissible voltage of the output breakers 250 V

Output breaker size 10 A - -

Number of output connectors or terminals

2 groups of 3 female IEC connectors of

10 A with thermic protection + 1 direct

female IEC connector of 16 A

1 group of 3 terminals (phase, neutral and PE)

Operating relative humidity 0-95 % non-condensing

Protection degree IP20

Dimensions - Depth x Width x Height- (mm) 110 x 438 (480) x 50 mm 160 x 438 (480) x 86 (2U) mm

Weight 1,5 kg 3 kg

Safety EN-IEC 62040-1; EN-IEC 60950-1

Marking CE

Quality System ISO 9001 and ISO 140001

Tab. 1. Technical specifications.

480

438

110

32

Fig. 9. Dimensions BM-R 3 kVA.

480

438

160

39

Fig. 10. Dimensions BM-R 6 and 10 kVA.

BM-R Rack mounting manual bypassUSER'S MANUAL

14 SALICRU

: .............................................................................................................................................................................................................

.........................................................................................................................................................................................................................

15

: .............................................................................................................................................................................................................

.........................................................................................................................................................................................................................

BM-R Rack mounting manual bypassUSER'S MANUAL

Avda. de la Serra 100

08460 Palautordera

BARCELONA

Tel. +34 93 848 24 00

[email protected]

SALICRU.COM

www.linkedin.com/company/salicru

@salicru_SA

Product Range

Uninterruptible Power Supplies (UPS)

Lighting Flow Dimmer-Stabilisers

DC Power Systems

Static Inverters

Photovoltaic Inverters

Voltage stabilisers

Variable frequency drives

The Technical Service and Support (T.S.S.) network, Com-

mercial network and warranty information are available in

website:

www.salicru.com

REF. EL106B01 REV. B CODE 401*

Salicru BM-R 63 A User manual

Popular Rack & Stand manuals by other brands