Samsung Tantus PCK 6115R User manual

SAMSUNG PROJECTION TV SERVICE GUIDE
Last update: 3/14/01
*Supercedes and appends service manual data*
Covers Models: (P51 Chassis)
PCJ612R/PCJ 522R (covers PCK520)
PCJ533R
PCJ533RF
PCJ534RF (covers PCJ532RF, PCK5315R)
PCJ614RF (covers PCJ611RF, PCK6115R)
HCJ552W/HCJ652W

SAMSUNG PROJECTION TV SERVICE GUIDE
Last update: 3/14/01
Table of Contents
Sections
1.How to Use This Guide
2.Service Bulletins
3.Flow Charts/Micro Kits
4.Macro Kit Instructions
5.Parts Data
6.Assembly/Disassembly
7.Escalation/Who to Call

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 1 -How to Use This Guide
Last update: 3/14/01 1
How to use this Guide
This guide is divided into sevensections. Start with the section marked
“Instructions”.
The models covered in this document are derived from the P51A chassis. However; this
chassis has several different versions that are NOT covered in the service manuals.
Instructions to Start Service:
1. Obtain model, serial and symptom.
2. Review service bulletins (section 2), for common fixes. If Service Bulletin states that
repair is common, complete repair as indicated. Otherwise, proceed to section 3.
3. Review symptom/repair list as per the micro kit section (3). Order part number for
“kit” or individual parts.
Important Note: Order MACRO Kit only when technically required or the individual boards are
not available as an additional 45 minutes to 1 hour is needed for convergence, alignments and
other configuration setup.
4. If the previous steps do lead to a clear diagnosis, then proceed to the flow chart in
section 3 to help assist you in determining the correct PCB’s to order.
5. Place order through Samsung Parts Department.
Note: Distributors DO NOT carry PCB’s or macro kits, so backorder with
no eta will result. Parts Department will not accept an order for PTV parts without a
serial number because correct ID cannot be assured.
6. Parts will automatically ship 2nd day or faster. It is essential that the macro kit be
returned A.S.A.P. Your account will be charged, depending on the kit, up to
$1500.00 if the kit is not returned within 30 days.
7. When installing parts (refer to section 6 -Assembly/Disassembly), repair alignment
or adjustment will be necessary. There are three adjustment modes:
Convergence –to enter, press “Mute 183”
Geometric; Color Temp, etc. –to enter, press “Mute 182”
Geometric 1080i mode (DTV ready sets only, PCJ534RF, PCJ532RF, PCK5315R,
PCJ614RF, PCJ611RF, PCK6115R, HCJ552W/HCJ652W) -Refer to Service Bulletin
Follow detailed Alignment/Adjustment instructions in the service manual or the macro kit
instruction sheets.

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 1 -How to Use This Guide
Last update: 3/14/01 2
Important Points:
1. Most adjustments can be made using the remote control. However, in certain cases,
a “special remote” is required. This remote is included with each macro kit except the
PCJ522R series (not required). If you need this special remote you can order it from
Parts Department. (refer to section 2, service bulletin)
2. Option Byte: The firmware controlling the microprocessor may need to be changed
after Main PCB or Macro Kit is replaced. This is done by setting the option bytes.
Improper setting can cause symptoms including improper audio operation, menu
selections, or mechanical operations of the control panel door. Refer to the service
bulletin for correct settings.
3. The DTV input will not be recognized unless a DTV signal is applied to the
component input before DTV mode is selected.
4. Macro Kits are universal, PCB’s are not. A macro kit can be used for any version
replacement within the same model group. However; all macro kits are the newest
version, which may require the connectors be modified to ensure compatibility with the
CRT PCB connectors (refer to section 3).
5. Screen Replacement: Samsung PTV utilizes 2 screens; an outer Sunscreen and an
inner Tint Screen (Fresnel & Lenticular) sandwiched together. FYI, some models do not
have a Sun Screen. To order either of these screens under warranty, contact
Product/Technical Support for authorization. Note the name of the individual authorizing
the replacement for future reference, if needed.
6. CRT Burns: Permanent “burn ins” can occur if the set is used in any mode where
the screen is always dark or a screen image isstatic. This requires replacement of all
three CRT’s. Contact your RSE on how to handle this service. This is normally not
covered by warranty, so special approval must be granted.
7. Auto Mileage: We will pay $0.50 per mile travel time without special approval, up to
50 additional miles beyond the 25 miles required by contract. However; you must
provide proof, such as Internet driving directions or similar verifiable map and attach it to
the claim when submitted.
8. Macro Kits are always version 1 chassis. This means if an older version unit
previously had a Macro kit installed, parts ID via the serial number will be invalid.
Chassis version can be identified by the color of the connectors. White = original
version, black = version 1.
9. Returned parts: All parts must be returned with a description of the defect attached.
Failure to do so will result in delay in processing and credit. Also, include one copy of
the NARDA so warranty status can be confirmed.

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 3
SUBJECTS: Up-Grade (R802)
BACKGROUND:When you received defect ProjectionTV,please check R802.
If R802 is green color, change R802as per parts list.
* R802 is located in Main Board
SOLUTION: 1. Check R802
2. If R802 is 4.75 ohm/3.85A(green color thermistor)
3. Changecomponent.
Before (code no)After (code no)
R802 4.7ohm/3.85A(1404-001075) 4.7ohm/4.64A(1404-
001045)
SERVICE BULLETIN
PRODUCT: PJT
NO: PJT01
MODEL: HCJ552W / PCJ532RF / PCJ534RF
PCJ612R / PCJ614R / PCJ522R

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 4
Subject: Changing the aspect ratio of
screen
Background: The screen aspect ratio can be displayed in two ways,
4 x 3 or 16 x 9.
Countermeasure: Using the customer remote, the aspect ratio can be changed.
Press the MENU botton to display the main menu. Using the channel down botton, high
lite “SET UP“, press volume + botton. Use the channel down botton to high lite
“CONVERGENCE”, press volume + botton. Use the channel down botton to high-lite
“SCREEN SIZE”. Press volume + botton to toggle between normal (4x3) and wide
(16x9).
Operation Tip
PRODUCT: PJT
BULLETIN: PJT02
MODEL: HCJ652W & HCJ552W

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 5
Subject: Compatibility of PCB connectors
Background: PCB replacement parts have two types of connectors. If the part you
received has a white connector (no wires), a countermeasure may need to be done.
Countermeasure: The black plug connector (wires attached) needs to be modified.
Cut tabs (ears) off black connectors. This will make the connection compatible.
SERVICE BULLETIN
PRODUCT: PJT
BULLETIN: PJT03
MODEL: All Models with PCJ/K or HCJ

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 6
Subject: Service Remotefor 1080I adjustments.
Background: A special service remote is needed to access the geometric, picture and
other 1080I adjustments.
Countermeasure: Order remote using part # AA59-00055A.
To access 1080I service adjustment mode, use the following procedure.
1. Connect 1080I signal to DTV jacks on rear panel of set.
2. Press DTV button on remote, OSD will display “DTV mode”.
3. Press DISPLAY button on remote and then press FACTORY button on remote.
Service adjustment mode for 1080I will be displayed.
4. Select item by using channel up/down; then press volume +.
5. Service adjustment mode control buttons:
Back to main menu Menu button
Select adjustment location Channel up/down buttons
Increase or Decrease adjustment value Volume up/down buttons
Save data Automatic, power off.
6. Refer to service manual (page 4-4) for details on 1080I adjustment.
SERVICE BULLETIN
PRODUCT: PJT
BULLETIN: PJT04
MODEL: PCJ534RF, PCJ532RF, PCK5315R
PCJ614RF, PCK6115R, PCJ611RF
HCJ552W, HCJ652W.

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 7
Subject: Screen shows circular mark, size can be up to three inches in diameter.
Background: Moisture or dirt has accumulated between the Lenticular and Fresnel
screens. The Tint screen consists of Lenticular / Fresnel screens, these two screens
must be separated and cleaned.
Countermeasure:
a) Remove front panel, which on some models is held by screws, and on other
models is not. Panel must be separated by carefully pulling seam apart. (Model
PCJ534RF has this type of design).
b) Remove Tint screen, screen is supported on four sides by metal brackets.
c) Remove tape around Tint screen. Save tape, if new tape is needed use black
cloth tape, not electrical tape. Separate Lenticular / Fresnel screens.
d) Clean screens using rubbing alcohol and lens cleaning cloth (lint free). When
cleaning, use circular motion.
e) Reassemble, be sure to re-tape tint screen edges.
f) If problem is still present, replace Tint screen.
SERVICE BULLETIN
PRODUCT: PJT
BULLETIN: PJT05
MODE: all models with PCJ/K or HCJ

SAMSUNG PROJECTION TV SERVICE GUIDE
Section 2 -Service Bulletins
Last update: 3/14/01 8
Subject:Option byte settings.
Background: Check option byte setting in factory mode.
Countermeasure: Chart shows option bytes setting. Check production date for
version.
Model Early version New version
Byte 00 Byte 01 Byte 00 Byte 01
PCJ522R 91 00 91 01
PCK520R 91 00 91 01
PCJ612R 91 00 91 01
PCJ533R 11 50 71 50
PCJ533RF 11 54 71 40
PCJ534RF 11 44 71 44
PCJ532RF 11 44 71 44
PCK5315R 11 44 71 44
PCJ614RF 11 44 71 44
PCJ611RF 11 44 71 44
PCK6115R 11 44 71 44
HCJ652W 19 41 79 41
HCJ552W 19 41 79 41
SERVICE BULLETIN
PRODUCT: PJT
BULLETIN: PJT06
MODE: all models with PCJ/K or HCJ