Samsung WF8802 User manual

WASHING MACHINE (DRUM) CONTENTS
SERVICE Manual
WASHING MACHINE
DRUM TYPE
Basic Model : WF8500NMW/YLP
(AEGIS PROJECT)
Model Name : WF8504* WF8604*
WF8502* WF8602*
WF8500* WF8600*
WF8508* WF8608*
(AEGIS PROJECT)
Model Code : WF-M592NMH/YLP
(AEGIS PROJECT)
Refer to the service manual in the GSPN (see the rear cover) for the more information.
1. Safety Instructions
2.FeaturesandSpecications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. PCB Diagram
7. Wiring Diagram
8. Schematic Diagram
9. Reference
WF-M592NMH-YLP.indb 1 2010-2-22 13:29:17

CONTENTS
1. Safetyinstructions...................................................................1
1-1. Safetyinstructionsforserviceengineers...............................................1
2. FeaturesandSpecications ...........................................................5
2-1. Features........................................................................5
2-2. Specications ....................................................................8
2-3. Comparingspecicationswithexistingmodels(5kgwasher) ..............................10
2-4. Comparingspecicationswithexistingmodels(6kgwasher) ..............................12
2-5. Optionsspecications ............................................................14
3. DisassemblyandReassembly ........................................................15
3-1. Toolsfordisassemblyandreassembly ...............................................15
3-2. Standarddisassemblydrawings ....................................................16
4. Troubleshooting....................................................................34
4-1. Errormodes ....................................................................34
4-2. Correctiveactionsforeacherrorcode ................................................39
5. ExplodedviewsandPartslist.........................................................45
5-1. MAIN .........................................................................46
5-2. FRAME&COVERPARTS.........................................................48
5-3. ASS’YTUBDRUM...............................................................50
5-4. ASS’YFRAMEFRONT...........................................................52
5-5. PANEL-CONTROL&DRAWER.....................................................54
5-6. ASS’YHOUSINGDRAWER .......................................................56
5-7. PARTSLIST(OTHERSPARTS) ....................................................58
5-8. PARTSLIST(SCREWPARTS) .....................................................59
6. PCBdiagram.......................................................................60
6-1. MainPCB ......................................................................60
6-2. Circuitdiagramsofmainparts ......................................................61
6-3. SubPCB ......................................................................62
6-4. Detaileddescriptionsofcontactterminals(subPCB) ....................................63
7. Wiringdiagram.....................................................................64
7-1. Wiringdiagram ..................................................................64
8. Schematicdiagram .................................................................65
8-1. Main/Subcontrol ................................................................65
9. Reference .........................................................................69
9-1. AEGISProjectname .............................................................69
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FeaturesandSpecications_
2. FEATURES AND SPECIFICATIONS
2-1. FEATURES
■COMMON FEATURES
Features Description
Big Door • Thisisthemaximumcapacitytobeimplementedatthestandard55cmdepth.
- Thebenetsforcustomershavebeengreatlyincreasedduetotheefcient
useoflimitedspace.
- Usabilityhasbeenimprovedduetotheeasierloadingandremovingofthe
laundry.
• Thesizeoftheloadingentryhasincreased:300mm→330mm(Wide)
- Alotmorewashingcanbeconvenientlyaddedandremoved.
330 mm
Diamond Drum • Thewashingperformancehasincreasedbutpotentialdamagetothewashinghas
beenminimized.(Thesizeoftheholesonthediamonddrumhasbeenreduced
forminimizingdamagetothewashing.)
- Theembossedwallofthedrumservesasawashboard,dramatically
increasingthewashingperformancecomparedwithexistingdrumwashing
machines,whichusethepowerofthedifferenceinelevationonly.
- Thesizeofholeshasbeenreduceddrastically,maintainingtheoptimalwash
performance(WashingCost1.0)whilesavingonwaterandelectricityrequired
forwashing.
- Thestructureoftheholesonthediamonddrumhasbeenchangedminimizing
potentialdamagetothewashingsinceitisdifcultforstrandstoenterthe
holes.
Conventional
Fabric
Diamond Drum
Fabric
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_FeaturesandSpecications
■OPTIONAL FEATURES
►Thefeaturesbelowdependonthemodel.
Features Description
Air Refresh System • Sterilization/Deodorization/RemovalofTickswithoutWaterWashing(AirWashing
UsingAirandHeating)
- Destroyingbacteriaandtickswithouttheuseofwater
- Removingthesweatanddirtodors
- Maintainingtheshapeandcolorofthewashingwithoutdry-cleaning
• Washingwithair.
- Removingodorsbyheating,keepingthewashingasnew.
- Washingwithairconveniently,comparedwithdry-cleaning
 Thegoalofdeodorizationis60percent.(40-minutecycle)
• Washingoneortwoshirtsin30minutes
- Ifapieceofclothesisnotcompletelydrywhenitishumid,themachinecan
dryitwithin30minutes
• Preventingbio-lmcausedbyhumidityfromoccurring
- Youdonotneedtoworryaboutthehumidityinsidethedrum.
- Thedrumisdriedregularly,preventingbio-lm.
Water Safety System • TheWaterSafetySystemhasinventedforperfectleakageprotection.Thedouble
safetyvalveconnectsdirectlytothewaterfaucet.Intheeventofaleakage,
thebuilt-insensorimmediatelydetectstheleakwithinafewshortseconds,
automaticallyturningoffboththewatersupplyandthewashingmachine.
- Inlethose
Itattachedtothewatersupplyhoseandautomatically
cutsoffwaterowwhenhosedamaged.Italso
displaysawarningindicator.
- LeakageSensor
Awaterleakagesensorattachedatthebottomofthewashingmachineto
cutoffthepowerautomaticallyifaleakageoccurs,topreventdangerofare.
WF-M592NMH-YLP.indb 6 2010-2-22 13:29:21

FeaturesandSpecications_
►Thefeaturesbelowdependonthemodel.
Features Description
Silver Wash System • Samsung’suniquetechnologygeneratessilverionsthatremovebacteriaand
fungi,andcreateaninvisibleshieldthatprotectsyourclothesfromunwanted
odorsuntilyournextwash.Usinganancientandprovenpuricationtechniqueso
simple,yetsoadvanceditremovesmicrobesevenincoldwater.
• EffectofSilverWashSystem
- KeepsStoredClothesFresh
TheAg+Silver(Nano)Technologyanti-bacterialeffectkeepsfabricfreefrom
odor-causingmicro-organismsforuptoonemonth,withouttheuseofstrong
chemicalcleaners.There’snoneedtoworryaboutmusty-smellingclothes
eveniftheyremainunusedforalongperiod.
- MakesShapelessGarmentsaThingofthePast
Hightemperaturesandharshbleachescandamageanddiscoloryourclothes.
TheAg+Silver(Nano)Technologyhelpsyourclotheslastlonger,without
stretching,shrinking,pillingorfading.
Ceramic Heater • TheceramicheaterinSamsungwashingmachinepreventsmetalsinhardwater
frombeingattachtotheheater,whichmaycauseareductioninheaterefciency.
Itsavesenergy,timeandcosts.
- Energy Savings
Overtime,conventionalheatersincreasetheirpowerconsumptionanaverage
of5.8percent,whileceramicheatersonlybecome1.8percentlessefcient.
- Time Savings
Afterthreeyears,conventionalheaterstake7.5percentlongertoheatup,
whereasceramiconlylose2.5percentlongertoheatup,whereasceramic
onlylose2.5percentoftheirabilitytoheatup.
Ceramic
Normal
Enlarged
View
Enlarged
View
Producted
Surface
Molecules
binding
NoBuild-Up
Scale
Formation
10 Years
2.7 Years
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_FeaturesandSpecications
►Thefeaturesbelowdependonthemodel.
Features Description
WOOL MARK • FabricCare
- Minimizeshrinking
- Gentlyandcarefullycleans
- delicatefabricsthatareusuallywashedbyhand.
VOLT CONTROL • ThesolutionformoreDurableandReliableWashingMachine
- Althoughyoumaynotseethedirectproblemsofpowersurgesthatrun
throughyourelectronicdevices,arealdangerinsuddensurgesofvoltage
doesexistandthisdenitelyaffectsyourwashingmachine.Thisisespecially
trueformachinesthatrequirealotofenergy.Samsung’sVoltControl
guaranteesthatyourwashingmachineworkssafelyevenwithvoltage
deviationsof±25%.
• Whatdoesthe“VoltControl”mean?
- Thisistechnologythatallowstosafeawashingmachinefromhighshockand
evenlowervoltage.Thereisanadditionalprotectivemeasureinawashing
machineforyourpreciousclothes.Itconstantlycontrolswashingcycleina
uctuatedsituationandre-startautomaticallywhenthestandardvoltageows
backagain.
Normal vs Wool markNormal vs Wool mark
400V
350V
300V
250V
220V
200V
180V
165V
400V
350V
300V
250V
220V
200V
180V
165V
WF-M592NMH-YLP.indb 8 2010-2-22 13:29:23

FeaturesandSpecications_
2-2. SPECIFICATIONS
Model WF8604/WF8602/WF8600/WF8608 WF8502/WF8500/WF8508
Wash Type FRONTLOADINGTYPE
Dimension W600mmXD550mmXH850mm W600mmXD450mmXH850mm
Water Pressure 50kPa~800kPa
Water Volume 48ℓ 40ℓ
Weight 59kg 54kg
Wash & Spin Capacity 6.0kg 5.0kg
Power
Consumption
WASHING
220±15%V 150 W 220±15%V 150 W
240±15%V 150 W 240±15%V 150 W
WASHING and
HEATING
220±15%V 2000 W 220±15%V 2000 W
240±15%V 2400 W 240±15%V 2400 W
Spin Revolution rpm 1400 / 1200 / 1000 / 800 1200 / 1000 / 800
600
550
850
WF-M592NMH-YLP.indb 9 2010-2-22 13:29:24

10_FeaturesandSpecications
2-3. COMPARING SPECIFICATIONS WITH ExISTING MODELS (5 KG WASHER)
(★):Functionsmaybedifferentdependingonthemodel.
Project AEGIS Heba
Grade Best Better Good Basic Flat -
Model Name WF8502FEA WF8500FFV WF8500SGV WF8500NHW WF-M592NMH WF8500NMW*
Image
Capacity 5.0kg 5.0kg
Main
Spec
DrumVolume 40ℓ 40ℓ MaxRpm 1200 / 1000 / 800 1200 / 1000 / 800 Motor Universal Universal ControlSys General General WeightDetection 3 Stages 3 Stages HeaterCapacity 2000 W / 230 V 2000 W / 230 V WaterSupply ColdOnly/ColdandHot ColdOnly Drainage Pump Pump Power-outage Compensation Yes Yes ZeroStandbyPower Yes(1WorLess) Yes(1WorLess)
WF-M592NMH-YLP.indb 10 2010-2-22 13:29:28

FeaturesandSpecications_11
Project AEGIS Heba
Grade Best Better Good Basic Flat -
Model Name WF8502FEA WF8500FFV WF8500SGV WF8500NHW WF-M592NMH WF8500NMW*
Image
USP
VoltageProtector Yes - AirRefresh No Yes(★) SilverWash Yes Yes Yes(★)No Yes(★) Water Safety Yes(★) Yes(★)No No Yes(★) CeramicHeater Yes(★) Yes(★) DiamondDrum Yes Yes LoadingEntrySize Wide(330mm) Wide(330mm)
Design
Big Door Yes(460mm) Yes(480mm) CenterJogDial Yes Yes Display G.LED DOT LED DOT LED DOT LED G.LED/Dot
Display
Dimension(WXDXHmm) 600X450X850 600x450x850
WF-M592NMH-YLP.indb 11 2010-2-22 13:29:32

12_FeaturesandSpecications
2-4. COMPARING SPECIFICATIONS WITH ExISTING MODELS (6 KG WASHER)
(★):Functionsmaybedifferentdependingonthemodel.
Project AEGIS Heba
Grade Best Better Good Basic -
Model Name WF8600FEA WF8600FFV WF8600NGW WF8600NHV WF8802*
Image
Capacity 6.0kg 8.0kg
Main
Spec
DrumVolume 48ℓ 64ℓ MaxRpm 1400 / 1200 / 1000 / 800 1400 / 1200 / 1000 Motor Universal Universal ControlSys General General WeightDetection 3 Stages 3 Stages HeaterCapacity 2000 W / 230 V 2000 W / 230 V WaterSupply ColdOnly/ColdandHot ColdOnly Drainage Pump Pump Power-outage Compensation Yes Yes ZeroStandbyPower Yes(1WorLess) Yes(1WorLess)
WF-M592NMH-YLP.indb 12 2010-2-22 13:29:36

FeaturesandSpecications_13
Project AEGIS Heba
Grade Best Better Good Basic -
Model Name WF8600FEA WF8600FFV WF8600NGW WF8600NHV WF8802*
Image
USP
VoltageProtector Yes - AirRefresh No Yes(★) SilverWash Yes Yes Yes(★)No Yes(★) Water Safety Yes(★) Yes(★)No No Yes(★) CeramicHeater Yes(★) Yes(★) DiamondDrum Yes Yes LoadingEntrySize Wide(330mm) Wide(330mm)
Design
Big Door Yes(460mm) Yes(480mm) CenterJogDial Yes Yes Display G.LED DOT LED DOT LED DOT LED G.LED/DotDisplay
Dimension(WXDXHmm) 600X550X850 598x600x844
WF-M592NMH-YLP.indb 13 2010-2-22 13:29:39

14_FeaturesandSpecications
2-5. OPTIONS SPECIFICATIONS
Item Code QTY Remarks
BOLT-SPANER DC60-40146A 1Default
HOSE-WATER DC62-10289C ★Forspecic
modelsonly
HOSE-WATER
(AQUA-STOP) DC62-00079A ★Forspecic modelsonly
MANUAL-BOOK DC68-02796A 1Default
CAP-FIXER DC67-00251A 4Default
HOSE-HANGER DC62-10278A 1Default
Note
• (★)issuppliedforspecicmodelsonlyamongthosewithoutwatersupplyhoses.
• Youcanpurchaseadditionalwatersupplyanddrainhosesfromaservicecenter.
• Forbuilt-inmodels,thespanner,watersupplyanddrainhosesarenotsupplied.Boththewatersupplyanddrain
hosesaresuppliedduringtheinstallation.
WF-M592NMH-YLP.indb 14 2010-2-22 13:29:40

66 _ Reference
► OptionCode
A: Water Safety
B: AG+WaterSafety
C: AG+AirWash
D: AG+AirWash+WaterSafety
E: AirWash+WaterSafety
F: WaterSafety+LeakageSensor
G: AG+WaterSafety+LeakageSensor
H: AG+AirWash+WaterSafety+LeakageSensor
J: AirWash+WaterSafety+LeakageSensor
L: None
N: None
P: AirWash+Steam
R: AirWash
S: AG
T: Steam
V: AG+AirWash+Steam
► INTROYear
8: 2008
► Capacity
80: 8Kg
70: 7Kg
60:6Kg
50: 5Kg
► RPMNotation
0: 1000rpm
2: 1200rpm
4: 1400rpm
8: 800rpm
9. REFERENCE
9-1. AEGIS PROJECT NAME
► DrumMachineClassication
according to type:
WF:WasherFrontLoading
WD:Washer&Dryer
WF YLP
MODEL NAME IN THE MARKET
BOM MODEL CODE
- 8 50 0 N M W /
► ProjectCode
E Aegis(Best,G.LED)
F Aegis(Better,D.LED)
G Aegis(Good,D.LED)
H Aegis(Basic,D.LED)
M Aegis(BasicFlat,D.LED)
► ColorCode
A: CromeCover+BlackDeco(WhiteBody)
B: BlueDoor(BlueBody)
C: ChromedDoor(WhiteBody)
D: ChromedDoor(BlackBody)
F: CromeCover+SilverDeco(WhiteBody)
G: SilverCover+BlackDeco(WhiteBody)
H: SilverCover+WhiteDeco(WhiteBody)
K: ImperialsiverDoor(WhiteBody)
L: BluecoloredDoor(WhiteBody)
M: Caribbeansilver(WhiteBody)
P: ChromedCover+BlackpatternDeco(SilverBody)
Q: ChromedCover+WhitepatternDeco(WhiteBody)
R: ChromedCover+BlackDeco(SilverBody)
S: SilversprayDoor(SilverBody)
T: WhiteDoor(SilverBody)
U: ChromeDoor(SilverBody)
V: SilversprayDoor(WhiteBody)
W:WhiteDoor(WhiteBody)
x: ChromedCover+BlackColor(TangoRedBody)
Z: CromeCover+SilverDeco(SilverBody)
► BuyerCode
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Removal and Reassembly _ 15
3. DISASSEMBLY AND REASSEMBLY
3-1. TOOLS FOR DISASSEMBLY AND REASSEMBLY
Tool Type Remarks
Boxdriver
10mm Heater(1),Tub(12),Fixerscrew(5),Motor(2),
Balance(9)
13mm ShockAbsorber(2holeseachinleft/right),
Damper(2),Damper(friction2)
19mm Pulley(1)
Double-ended
spanner
10mm
13mm
19mm
Replacedbyboxdriver
Leg
Vicepliers
AToolforprotectingemptyturningofboltor
abrasionfromusingboxdriver
FordisassemblyofSpindrum
Others
(screwdriver,nipper,
longnosepliers)
Commontoolsforservicing
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16 _ Removal and Reassembly
3-2. STANDARD DISASSEMBLY DRAWINGS
► Thisisastandarddisassemblydiagramandmaydifferfromtheactualproduct.
Usethismaterialasareferencewhendisassemblingandreassemblingtheproduct.
Part Figure Description
ASSY COVER TOP
1. RemovethetwoscrewsholdingtheTop
Coveratthebackoftheunit.
2. Removethetop-coverbyliftingitupafter
pullingitbackabout15mm.
3. Then,theWater(Pressure)Sensor,Noise
FilterandWaterValvecanbereplaced.
Watervalve Noiselter
Sensor pressure
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Removal and Reassembly _ 17
Part Figure Description
MAIN-PCB AND
SUB-PCB PANEL
1. Removethe2screwsholdingthefront
operatingpanel.
2. Removethetwoscrewsatthetopofthe
ASSY-PANEL CONTROL.
3. HoldtheASSY-PANELCONTROLwhile
pullingitupwardsandreleasethehookto
remove it.
4. Disconnecttheterminalsconnectedtothe
PCBbyhand.
5. RemovethefourscrewsholdingthePCB
andreleasethehooksonbothsidesto
removethePCBforrepair/replacement.
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18 _ Removal and Reassembly
Part Figure Description
FRAME FRONT
1. OpentheDoor.
RemovetheWireDiaphragmandremoveit
fromTheFrontFrame.
 Foreasierdisassembly,removethe
springfromthelowerpartofthe
Diaphragmwitha(-)screwdriver.
 SincetheDiaphragmcanbedamaged
whenremovingit,removeitslowlyin
onedirection.
2. RemovetheASSY-CLAMPDIAPHRAGM.
3. Removethetwoscrewsholdingthe
FRAME-FRONT.
4. Removethethreescrewsholdingthe
bottomoftheFRAME-FRONT.
5. DisconnecttheterminalfortheDOOR-
LOCKswitch.
6. TheDOOR-DIAPHRAGM,HEATER,PUMP,
SHOCK-DAMPERandDOORLOCK
switch.
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Removal and Reassembly _ 19
Part Figure Description
COVER-BACK • Removethe4screwsholdingtheBack-
Coveratthebackofthewashingmachine.
BELT
1. Separatethebeltandthenassemblyit.
2. Checkifthebeltpositionisatthecenterof
thePulley.
 Assemblingthebelt
 PlacethebeltaroundthePulley( )
andthenovertheMotor-Pulley( ).
MOTOR
1. SeparatetheWireHousingfromthemotor.
2. Removethetwoboltsholdingthemotorat
thebackofthewashingmachine.
The2screwsdesignated‘A’whichare
insidemustbealsoremoved.
3. Separatethemotor.
 WheninstallingtheBeltaroundtheMotor
Pulley,thebottomofthebeltmustbe
locatedonthesecondooroftheMotor
Pulley.
A
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20 _ Removal and Reassembly
Part Figure Description
SENSOR PRESSURE
1. ConnecttheWater-Hosetothemainbody
ofthePressure-Switch.
2. FixtheHose-Clamper.
3. PlacethePressure-SwitchintotheBracket
HoleholdingthemainbodyofthePressure-
Switch.
4. ToseparatethePressure-Switch,pullthe
Pressure-Switchforwardswhilepushingthe
markedpartwithyournger.
WF-M592NMH-YLP.indb 20 2010-2-22 13:29:46

Removal and Reassembly _ 21
Part Figure Description
WATER SUPPLY
VALVE
1. SeparatetheAssyCovertop.
2. Separatethewatersupplyvalvewire.
3. Removethe2screwsholdingthewater
supplyvalve.
DAMPER 1. Removethe2screwsshowninthegure.
WF-M592NMH-YLP.indb 21 2010-2-22 13:29:47