Sanyo mcd-z37f User manual

i
FILE No. I
Service Manual CD Portable Stereo Radio MCO-237F (AU)
Double Cassette Recorder
.-.-.”.”.”.”.”.”.-........................... . .................. .
................... ...
...........................
............................. .................... .....
...................—-...
.....................—-... .
.................—
——
Specifications
(CASSETTE SECTION)
Recording System .................AC has, 4track stereo
Erasing System ..................... Magnet erase
Tape speed ...........................4.75 cm Jsec.
Fast forward and
rewind time ........... 110 sec. (C-60 tape)
Frequency response .............63-12.000 Hz
(CD SECTION)
Channel .................................2channel
S/N ratio ..............................73 dB
Wow &Flutter ........................Undetectable
Sampling frequency ..............44.1 kHz
Quantization .......................... 16 bits linear/ch
Pickup light source ................Semi-conductor laser
Pickup wave length ...............790 nm
Laser output .......................... Continuous wave max. 0.6 mW
Specifications subject to change without notice.
f-
PRODUCT CODE No.
14297405
(RADIO SECTION)
Tuning range ......................... FM :88-108 MHz
AM: 525- l,710kHz
Antenna .................................FM :Telescopic rod
AM :Built-in ferrite bar
(GENERAL)
Power output .........................4-0 Wx2(DC max.)
Speaker ................................. 12 cm x2,4 ohms
Terminal impedance ............. PHONES :32 ohms
MIXING MIC :
Suitable microphone impe-
dance 200-600 ohms /3mV
Power source ........................ AC. 230- 240V, 50 Hz
DC :12V (8”D” size batteries)
Dimensions ........................... 530x150 x225mm(Wx HxD)
Weight (approx.) ....................3.7 kg (without batteries)
REFERENCE No. SM580497

ii
4SER BEAM SAFETY PRECAUTIONS
Pick-up that emits alaser beam is used in this CD player.
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS CXR
PERFORMANCE OF PROCEDURES OT1-iER
THAN THOSE SPECIFIEDHEREIN MAY RE- fi
SULT IN HAZARDOUS RADIATION EXPO-
SURE
LASER OUTPUT ........0.6mW Max. (CW)
WAVELENGTH ........... 790nm
uTION
SPRODUCT CONTAINS ALOW POWER LASER DEVICE, TO ENSURE
NTINUEO SAFETY DO NOT REMOVE ANY COVERS OR ATTEMPTTO GAIN
CESS TO THE INSIOE OF THE PRODUCT.
FER ALL SERVICING TO QUALIFIED PERSONNEL.
UI
CL4SS1L4SERPRWT
LUO.AN 1LASIRWTE
WAss $LAsERAwALAr l!wm —,. W.WE 0— da mu
.*MIMIUI. 1— AUimw—II
IEMOVAL AND INSTALLATION
●Disconnect the power cord’s plug from the electrical outlet. ~>
●All wiring should be returned to the original position after work is completed.
.Fh’st have ready many the new FIXERS (614 129 4971) for replacement.
.Arrange the lead wires so that they are not near the heat sink.
1.CABINET
(1) Remove the battery lid.
(2) Remove the 8rear cabinet mounting screws. (})
.~ ~&<7 y
.
@,
2. TOP PANEL
(1) Remove the 2top panel mounting screws.
(2) Remove the top panel.
(3) Remove the chuck pulley.
-1-

REMOVAL AND INSTALLATION
3. “O” POINT ADJUSTMENT
II HOOK V
POINTER
rPOINT ER ‘-(T’POINT
4. WIRING LAYOUT OF FRONT CABINET
5. WIRING LAYOUT OF TAPE MECHANISM
P““
-2-

TAPE DECK ADJUSTMENTS
1. Head re~lacement 2. Head azimuth adjustment
●
●
●
●
After replacement, demagnetize the heads by using ade-
gausser.
Be sure to clean the heads before attempting to make any
adjustments.
All wiring should be returned to the original position after
work is completed.
After completion of the adjustment, use thread lock (TB-
1401 B) to secure the azimuth adjustment screws.
.After completion of the adjustment, use thread lock (TB-
1401 B) to secure the azimuth adjustment screws.
.Be sure both channels (1 and 2) are the same level (Using
adual-channel oscilloscope).
(1) Insert the test tape (VTT-703, etc. :10 kHz )for azimuth
adjustment into tape deck A.
(2) Press tape deck A’s PLAY button.
(3) Use across-tip screwdriver to turn the screw for adjust-
ment of the tape deck Aazimuth so that the left and right
outputs are maximized while tape deck Ais playing back.
(4) Press the tape deck A’s STOP button.
(5) Repeat procedure for tape deck B.
3. MOTOR SPEED ADJUSTMENT
(I)lnsert the test tape (MTT-111 N, etc.,
deck A.
(2) Press tape deck A’s PLAY button.
(3) Adjust VR404 so that the frequency
reading of 3,000 Hz.
3000 Hz )into tape
counter shows are
II
CABINET BOTTOM SIDE
4. CHECKING THE MECHANISM TORQUES AND TENSION
.Clean the head, capstan and pinch roller before making any measurement.
Measurement Take-up torque Back tension Tape tension
Cassette for PLAY: TW-21 11A Drive-power cassette
PLAY: TW-21 11A
measurement F.FwD(REw:TW-2231 TW-2412
PLAY 30-60 gr.cm 1.5- 4.5gr.cm 60 gr or more
F.FWD 55- 120gr.cm —
f‘“ REW 55- 120gr.cm
-3-

TUNER ADJUSTMENTS
.Use aplastic screw driver for adjustments.
.Adjust the intermediate frequency of AM and FM to the
Supply voltage :DC 12.OV
Phones impedance :32 ohm
r
nTP202
Standard output :50 mW (450 mV) =J2001
Function switch :RADIO
PARTS LOCATION “Ilm==i= I11~ Ill 11+
TP201 L2103
,. k
frequency of ceramic filter.
—
c
Ah4{FM IF OUT
/ \
;NT BAND SELECT SWITCH :Al
a. A
Step
ADJUSTh
Conrt
Incmt
lions +VTVM
Oscilloscope
Adjusting
Circuit Outrxrt
Closed the output
terminal by sweep
generator, it place
10 L2103.
Connect AM SG to
Test Loop
Connect AM SG to
Test Loop
Connect sweep
generator to
C2106 (H) &
TP202 (G)
;onnect VTVM 10
speaker terminals
-4-
455 kHz Low XF213
517 kHz Low end 1, L2104
1750 kHz High end VCT -4
600 kHz 600 kHz IL2103
1
2
3
4
5
6
b. Ffi
Step
IF
Tuning
coverage Max.
Oonnect VTVh( to
speaker terminals
Tracking Max.
1400 kHz 1400 kHz IVCT -3
iepeai adjustments
>alance
VTVM
Oscilloscope
ADJUSTh
Adjusting
Circuit
NT BAND SELECT SWITCH :FM FM Dummy anten
Connections SG Frequency Position of tuning dial
Input output
Connect sweep Connect sweep
generator to generator to 10.7 MHz Low
IC201 @(H) C2106 (H)
,:75 ohm u
Adjustment
n
1IF ...
&TP202 (G) &TP202 (G)
Connect FM SG Connect VTVM to 87.0 MHz Low end
tO TP201 (H) &speaker terminals
TP202 (G) 109.0 MHz High end
Connect FM SG Connect VTVM to
to TP201 (t-t) &speaker terminals 98.0 MHz 98.0 MHz
TP202 (G)
2Tuning
coverage
L2102
VCT-2 Max.
3
4
5
VCT-1 Max.
Tracking
<epea[ adjustments
-4-

i
REPLACEMENT OF CD MECHANISM
.Note that the mechanism of the CD player is very delicate. &
. It is very important that the spindle motor (which rotates the disc), and the sled motor (which cases the disc signak to be
tracked), as well as the gear and other components, operate smoothly, without eccelentricity.
●When handling the pickup, take care not to exert excessive force, and particular care should be taken not to touch the lens
or the drive circuit’s P. W. Board pattern.
1. Replacement of the spindle motor
●first, prepare the new turntable (CM3-2) and new special
washer (CM3-4) for replacement.
The removed turntable will be deformed by the heat of the
soldering iron, and cannot be reused.
.Prepare dial type calipers.
(1)The attached bonding material can be dissolved by using a
60 Wsoldering iron to heat the shaft at the under part of
the turntable (CM3-2) for about one minute.
(2) The turntable can then be removed from the shaft by very
carefully applying force upward at the center of the lower
surface of the turntable.
(3) Remove the two screws (CM3-3) and remove the spindle
motor (CM3-5).
,(4) Attach the special washer (CM3-4) to the spindle motor.
(5) Apply asmall amount of amixture of the “Three Bond
2001 and 201 5F” bonding materials to the motor’s shaft.
(6) Initial the turntable as shown in the figure. Secure the turn-
table by pressing gently. Be sure to wipe away (by using a
price of cloth, or similar material) any bonding material
coming out of the hole.
Don’t attached bonding material
at the top of ~ft.
i-
—
8-10mm
Bonding material
CM3- 4
(SPECIAL WASHER)
\
—
T
1LCM3-1
(CHASSIS)
Be sure to wipe away
the bonding material.
\CH~CK PULLEY
=+=---h)
-0’”
I I ~cM2
(SHAFT)
Iu u J
2. Confirm of inclination for the turntable
(1)Connect the digital voltmeter as shown in the figure.
(2) Set the test disc (YEDS 18 =SONY or etc.), press the
PLAY button (Playback for the most inner music).
(3)At this time, record voltage value to indicate at the digital
voltmeter.
(4) Access the most outer music, press the PLAY button
(Playback for the most outer music).
(5) Again at this time, record voltage value to indicate at the
digital voltmeter.
(6) For reference at the recorded voltage of the most inner
music, Confirm at ~300 mV less than for recorded voltage
of the most outer music .
Unit
f=+ I+
TI
LEz4=
Low Pass Filter
Digital
Voltmeter
-5-

ii
REPLACEMENT OF CD MECHANISM -.-
3. Replacement and lubrication of the pickup
●Before replacement of the pickup, be sure to carefuily read
the section regarding the pickup when the unit is moved or
transported.
(1) Remove the apickup rail (CM2) with care fixing the latch
with way driver from bottom part of chassis (CM3-1 ).
(2)The pickup (CM9) can now be remove once the apickup
rail (CM2) have been taken out.
.When removing or inserting the apickup rail from or into
chassis, take care not to exert excessive force.
●If the pickup is reconditioned of replaced, be sure to wipe
the rails clean and also apply acoating of FLOIL (G-474B)
to there entire circumference and entire length. When ap-
plying the grease, do not allow any grease to adhere to
any other parts.
(3) Pass the apickup rail (CM2) through the new pick up
(CM9).
.The pickup P. W. Board pattern is ‘shorted”, as shown in
the figure, so that the new pickup wiil not be susceptible
to the effects of static.
.Set the pattern to “open” after the pickup has been re-
placed.
SHORT
LY3
—CN
,— J— 111/
L@’CM2
OPEN
740)
4. Checking the action of the CD mechanism 5. Replacement of the sled motor
(1) Disconnect the socket (for the sled motor power supply) (1) Remove the two screw (C’f%) and remove the sled mote
from the P. W. Board. (CM5).
(2) Apply avoltage of DC 2.0 Vto the sled motor’s terminal.
(3) Measure the current during sled motor operation.
.The direction of movement of the pickup (outer groove or
inner groove) can changed by changing the battery polar-
ity. CM3-1
(4) The current during sled motor action varies according to
the positional relationshiping of gears (CM7 and CM8).
(5) If the current exceeds 40 mA, remove the gears (CM7 and
8
k
CM8). CM5 -*
(6) Apply asmall amount of aFLOIL (G-474B) bonding materi-
als to the chassis shafts.
-6-

REPLACEMENT
H
OF CD MECHANISM
6. Resetting the pickup to the home position
(l) The limit switch is switched ON by the projection of this
rack gear secured to the returned pickup, after which the
sled motor continues to operate (by the circuit )for ap-
proximately 30 msec. :there is then again areverse opera-
tion, and movement to the position at which the switch is
switched OFF.
(2) Rotation continues for about 30 msec. after the switch is
switched OFF, and then the pickup stop at home position.
(\CM7
CONFIRM OF CD SECTION
1. Preparation
●Measuring instruments and Test disc.
(l)TEST DISC :YEDS 18 (SONY)
(2) OSCILLOSCOPE :SS5711 (10 MHz and Dual Phenomenon)
INOTE :CD section of this unit can not need adjustment, be-
cause CD P. W. Board checked at automatic check-
er.
2. Confirm of general operation I I
(1) Set the test disc.
(2) Press the PLAY button, then confirm the disc rotating to
clockwise direction.
(3) Press the FFWD or REW button, then confirm the most in-
ner music or most outer music accessing at speedy.
(4) Press the STOP button. cl) %+fi%H~
L~
J
Il;
l’,
0
r
3. Confirm of eye pattern ~L1
(l) Connect an oscilloscope to pin 41 (RF) of IC101 and J141O
(VR).
(2) Set the test disc, press the PLAY button.
(3) Check to be sure that the “eye” pattern is at center of
waveform and that the diamond shape is clearly defined.
(4) Press the STOP button.
ICI 01,PIN4% +
o
‘R(”~
D
VOLT/ DIV-500mVl LXV
-7–

i
PARTS
PRODUCT SAFETY NOTICE ..d
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
SYMBOL ~IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPE-
CIAL SIGNIFICANCE. WHEN REPLACING ACOMPONENT IDENTIFIED ~, USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR
PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS
MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS FAUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE
ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION :Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Regular type resistors are less than l/4W carbon type and Oohm chipresistors.
Regu&r type capacitors are less than 50V and less thart 1000PF type of Ceramic type and Electrical type.
N.S.P :No~ available as service parts.
PACKING &ACCESSOF
Ref. No. Pan !!40.
614 269 2578
614 264 7158
614 264 7141
614 228 0331
614 269 2660
614 231 6832
~614 250 6578
or Lh614 256 5292
;ABINE
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
&CHASSIS
Part No.
614 266 7545
614 2656 7583
614 266 7163
614 069 0385
614 ZG4 6946
614 268 6065
614 264 0883
614 069 0378
614 246 8715
614. 2?70 5308
6141 ZG4 0647
614258 1544
614 2S4 0791
6141 2%6 4735
61i41 2?69 1472
6:1141264 6960
6’1141264 0630
6~41 264 0821
614$264 0814
61’4? 238 3873
61.4$ 2?!69 5586
614i Z?66 7361
614% 2?66 7378
6143 Z66 7385
61412?66 7392
614.266 7408
614 2%6 7415
614 Z%i6 7422
614 2?S5 7439
614 Z%6 7446
614 2“6 7453
614 22%6 7460
614 Z5S4 6939
614 2?%4 0937
614 2XVI 0920
614 2$%4 1019
614 2%7 1187
614 238 8044
614 E& 9076
ES
Description
CARTON CASE, INNER
CUSHION, TOP
CUSHION, BOTTOM
SHEET, SET COVER
INSTRUCTION MANUAL
LABEL, SAFETY, LASER CLASS1
POWER CORO,AC
POWER CORO,AC
Description
ASSY,CABINET, FRONT
ASSY,LID,CASSETTE,LEFT
ASSY,LID,CASSETTE,RIGHT
ASSY,GEAR,LIO,CASSETTE
SPRING WIRE,LIO-CASSETTE
PANEL,TOP,CO
LIO,CD
ASSY,GEAR,LIO,CO
SPRING WIRE,LID-CD
ASSY,PULLEY,CO-CHAKING
BUTTON,OPEN,LID-CO
SLIDE,LID-CO
HANOLE
LID,BATTERY
ASSY,CABINET REAR
TERMINAL,ANT
BUTTON,CD,OPERATION
KNOB,SLIDE,TONE
KNOB,SLIDE,VOLUME
BUTTON,PUSH,BASS
NOT USED
KNOB,LEVER, FUNCTION
BUTTON,MECHA,A-PAUSE
BUTTON,MECHA,A-STOP
BUTTON,MECHA,A-FFWD
BUTTON,MECHA,A-REW
BUTTON,MECHA,A-PLAY
BUTTON,MECHA,B-PAUSE
BUTTON,MECHA,B-STOP
BUTTON,MECHA,B-FFWO
BUTTON,MECHA,B-REW
BUTTON,MECHA,B-PLAY
BUTTON,MECHA,B-REC
SPRING,PLATE,REC
MOUNTING,PCB,LED-PCB
MOUNTING,TUNER
POINTER
KNOB, ROTARY,TUNING
GEAR,TUNING
GEAR,TUNING-VC
Ref.No.[ Part No.
41
42
43
44
45
46
4Z
614 264 0852
614 247 6048
614 268 6218
614 051 9785
412 032 6408
412 032 6408
ARTS
Part No.
411 021 4005
411 021 4005
411 021 4005
4il 021 4005
411 021 4005
411 021 4005
411 021 4005
411 021 4906
411 021 4104
411 002 9104
411 022 7807
411 087 6005
411 020 9100
411 020 9100
411 025 1901
411 025 2106
411 098 7206
Description
NOT USED
KNOB,SL.OE,BANO
CUSHION,CO FLOTING
SPRING,COMP,CD FLOTING
LUG,EARTH,CNOO1
SCREW,SPECIAL,CD-MECHA/REAR
SCREW,SPECIAL,TUN-MOUNT/REAR
Description
SCR S-TPG BIN 3X12,
SPEAKER/CABNETI
SCR S-TPG BIN 3X12,
CASSETTE-GEAR/CABINET
SCR S-TPG BIN 3X12,
LID-CD-GEAR/PANEL
SCR S-TPG BIN 3X12,
TUNER-PWB/MOUNTING
SCR S-TPG BIN 3X12,
CASSETTE-MECHA/REAR
SCR S-TPG BIN 3X12,
AMP-CO-PWB/REAR
SCR S-TPG BIN 3X12,
AC-SOCKET/REAR
SCR S-TPG BIN 3X20,
CABINET FRONT/REAR
SCR S-TPG BIN 3X12,
PANAL-TOP/REAR
SCR PAN 3X8,ROD-ANT/REAR
SCR S-TPG PAN 2X6,
OPEN-BUTTON SLIDE
WASHER V2.6X7.5X0.5,
OPEN-BUTTON SLIDE
SCR S-TPG BRZ+FLG 3X12,
TUNING-KNOB/MOUNTING
SCR S-TPG BRZ+FLG 3X12,
PT/REAR
SCR S-TPG PAN 2X3,
REC-SPRING/MECHA
SCR S-TPG PAN 2X5,
MOUNTING-PWB/MECHA
BOLT HEX C-SCT 2.6X14,
GEAR/VC
IEZECTRICALPARTS
:Ref. No. Part No.
:51 ~423 016 7908
ot- ~423 006 3002
52 614 237 5051
cm- 614 240 6564
Description
FUSE,250V 2.5A,FU401
FUSE,250V 2.5A,FU401
ANTENNA,ROD,FM
ANTENNA,ROD,FM
-8-

PARTS LIST
Ref. No
53
61
62
63
64
65
IJNER
Ref. No.
71
C2107
C2116
CN201
or
CN202
D2101
IC201
L2101
or
L2102
or
L2103
or
L2104
Q2102
or
Q2103
or
S2101
or
TP201
or
VC201
X2001
or
XF201
XF211
or
or
or
or
XF213
XF214
or
or
or
or
Part No.
614 263 6497
614 264 7059
614 264 7097
614 264 7066
614 264 7073
614 264 7080
.W. BOARDA!
Part No.
614 271 8582
403 106 1603
403 106 1603
614 206 0216
645 006 2223
614 198 2922
407 007 9904
409 325 7006
614 233 5864
614 238 1298
614 035 0012
614 229 0217
614 230 6888
614 254 9964
614 256 6572
405 020 7204
405 012 2002
405 020 7204
405 012 2002
614 024 3185
614 244 8335
614 254 3597
614 221 8273
614 239 2416
645 004 6100
614 231 3183
614 252 1045
614 030 5630
614 030 5647
614 030 5654
614 030 5661
614 030 5678
645 004 6094
614 253 6841
614 231 3145
614 231 3152
614 231 3169
614 231 3176
Description
SPEAKER,SP471.SP481
CONNECTOR,3P,WITH
WIRE,SPEAKER,CN422
CONNECTOR,4P,WITH WIRE,DECK
MOTOR,CN424
CONNECTOR,3P,WITH WIRE,TO
PLAY HEAD
CONNECTOR,5P,WITH WIRE,TO
REC/PLAY HEAD
CONNECTOR,6P,WITH WIRE,TO
TAPE MECHANISM
SY
Description
ASSY,PW8,TUNER
NP-ELECT lU Q50V-
NP-ELECT lU Q50V
SOCKET,4P,T0 co
SOCKET,4P,T0 CD
SOCKET,2P,WIRE FIX
DIODE GMAO1
IC TA8122AN
INDUCTOR,AIR,FM
INDUCTOR,AIR,FM
VHF COIL,FM
VHF COIL,FM
ASSY,BAR ANTENNA,AM
ASSY,BAR ANTENNA,AM
TRANS,OSC
TR 2SC945A-K
TR 2SC1815-GR
TR 2SC945A-K
TR 2SC1815-GR
SWITCH,SLIDE,BAND
SWITCH,SLIDE,BAND
TERMINAL,TEST PIN
TERMINAL,TEST PIN
VC(VARIABLE CAPACITOR)
0SC,CERAMIC,456KHZ
RESONATOR,CERAMIC,456KHZ
FILTER,LC,76-108MHZ, FM
IF FILTER, 1O,7OMHZ,RED,FM
IF FILTER, 1O.67MHZ,BLUE,FM
IF FILTER, 10.73MHZ,0RANGE, FM
IF FILTER,10.64MHZ,BLACK, FM
IF FILTER, 1O.76MHZ,WHITE,FM
CERAMIC FILTER 455KHZ,AM
RESONATOR,CERAMIC, 1O.7MHZ, FM
RESONATOR,XTAL, 1O.67MHZ,FM
RESONATOR,XTAL, 1O.73MHZ,FM
RESONATOR, XTAL,1O.64MHZ,FM
RESONATOR,XTAL, 10.76MHZ,FM
:DMAINP.W. BOARD ASSY
XIMAINP.W.BOARD ASSY .
Ref. No.
CJU423
os-
D1501
D1507
D4T308
ICIO1
ICI02
IC103
IC104
ICI05
L1451
PRJ02
Q1301
;:401
Q1501
or
or
or-’
or
or
or
;!502
Q1781
;;782
;;881
ot-
Q1882
;:950
S1501
aG-
S1502
Orr
S1503
OF
S1504
0!?
S1505
of
S1506
or
S1507
or
S4W01
S4%09
VR401
VR402
X1451
Part No.
614 035 4935
614 237 9776
407 012 4406
407 012 4406
407 012 4406
409 346 2806
409 331 4006
~409 317 8509
409 329 4209
410 233 6701
614 028 6748
~645 006 2322
405 006 3909
405 006 4005
~405 078 8109
405 029 3207
405 000 5305
405 116 4100
405 116 4209
405 116 4308
405 116 3509
405 116 360B
405 116 3707
405 000 4100
405 014 4509
405 011 1006
405 014 4509
405 011 1006
405 014 4509
405 011 1006
405 014 4509
405 011 1006
405 020 7204
614 220 5471
614 240 1002
614 220 5471
614 240 1002
614 220 5471
614 240 1002
614 220 5471
614 240 1002
614 220 5471
614 240 1002
614 220 5471
614 240 1002
645 004 9323
645 004 7787
614 230 B561
645 006 2391
645 006 3039
614 230 8547
614 231 2667
Description “-
SOCKET,4P,T0 TUNER
SOCKET,4P,T0 TUNER
DIODE 1SS133
DIODE 1SS133
DIODE 1SS133
IC LA9220MS
IC LC7861KE
IC BA6398FP
IC UPD6379GR
IC LC651104F-4E92
FILTER, 1OUH
PROTECTOR,IC,0.4A 50V
TR 2SA952-K
TR 2SA952-L
TR TIP32B
TR DTC114TK
TR DTC143TK
TR FA1A4Z-L67
TR FA1A4Z-L68
TR FA1A4Z-L69
TR FA1L3Z-L36
TR FA1L3Z-L37
TR FA1L3Z-L38
TR DTC124EK
TR 2SC2412K-R
TR 2SC1623-L6
TR 2SC2412K-R
TR 2SC1623-L6
TR 2SC2412K-R
TR 2SC1623-L6
TR 2SC2412K-R
TR 2SC1623-L6
TR 2SC945A-K
SWITCH,TACT,STOP
SWITCH,TACT,STOP
SWITCH,TACT,PLAY
SWITCH,TACT,PLAY
SWITCH,TACT,8ACK
SWITCH,TACT,BACK
SWITCH,TACT,FWD
SWITCH,TACT,FWD
SWITCH,TACT,REPEAT
SWITCH,TACT,REPEAT
SWITCH,TACT,MEMORY
SWITCH,TACT,MEMORY
SWITCH,LEVER,OPEN/CLOSE
SWITCH,LEVER,OPEN/CLOSE
SWITCH,SLIDE, FUNCTION
SWITCH,PUSH,8ASS XPANDER
VR,SLIDE 50KAX2,TONE
VR,SLIDE, 1OKBX2,VOLUME
RESONATOR, 16.93MHZ
CDDISPLAYP.W. BOARDASSY
R~f. No./ Part No. Description
Ref. No. Part No. Description 73 614 268 3514 ASSY,PWB,DISPLAY(LED)
72 614 267 9104 ASSY,PWB,CD Cl#152 614 249 4622 SOCKET,8P,T0 CD MAIN
C1401 403 196 4102 ELECT 1000U M6.3V or 645 012 2736 SOCKET,8P,T0 CD MAIN
CN1OI 645 007 1058 SOCKET,FPC,13P,T0 PICKUP cbn54 614 255 4036 SOCKET,6P,T0 CD MAIN
CN102 645 005 8127 PLUG,6P,T0 CD MECHANISM or 614 035 4959 SOCKET,6P,T0 CD MAIN
645 007 0099 PLUG,6P,T0 CD MECHANISM 01502 407 168 3605 LED,TOD-4201BR,
%51 645 012 2736 SOCKET,8P,T0 CD DISPLAY 7-SEGMENT.2-GIGIT
614 249 4622 SOCKET,8P,T0 CD DISPLAY DI1503 408 019 4703 LED SLZ-9B1B-09-AB,PLAY
:;153 614 035 4959 SOCKET,6P,T0 CD DISPLAY D1504 408 019 4703 LED SLZ-981B-09-AB,REPEAT
or 614 255 4036 SOCKET,6P,T0 CO DISPLAY D1505 408 019 4703 LED SLZ-981B-09-AB,MEMORY
-91-

PARTS LIST
i?.kf. No. Part No. Description
C)1503 405 075 8102 TR DTA143ZS
C1504 405 075 8102 TR DTA143ZS
2$-~E.A~
R~f. No.
?Lf
C4909
GN407
Z;m
C34408
o.?
~,JJ41J9
CIN411
GJ4901
W4902
!244904
2.C401
L4901
Q1403
C)1404
e7r
cm
@460 1
C?4701
C.J4702
~]daol
@4802
~)4901
C24902
‘G14903
~)4904
s,4902
~;qgo~
klR404
PiAIN-A
=ef. No.
-75
X4727
Z4728
.S4821
X4828
iT4918
?.N401
C:N402
K:N404
C:N405
311401
014910
.Q3r
:04911
HS491
:IC402
:1C404
.4_4701
co r
LL4801
mr
LL4903
Wr
%R101
Q1402
i,,r
,0r
-IFIER P. W. E
Part No,
614 267 9111
403 058 7609
645 005 7373
645 007 0068
645 005 9292
645 007 0082
645 004 2928
645 004 2904
407 012 4406
407 012 4406
407 012 4406
409 251 1000
614 034 1317
405 000 1208
405 000 3103
405 078 2909
405 079 9402
405 005 2002
405 000 3103
405 020 72o4
405 000 3103
405 020 7204
405 020 7204
405 000 3103
405 000 3103
405 000 3103
614 247 8561
614 235 4506
645 006 2582
~LIFIER P. W.
Part No.
614 267 9098
403 274 5007
403 042 6205
403 274 5007
403 042 6205
403 097 6403
645 005 1111
614 229 3812
645 004 2881
645 004 2690
Lh407 053 8500
407 012 0300
407 148 6701
/i407 053 8906
614 265 1254
b409 295 7402
409 294 6109
614 212 3171
645 006 9864
614 212 3171
645 006 9864
614 212 3171
645 006 9864
/%645 006 2353
h405 073 5202
lh405 035 7107
~405 035 7z06
)ARD ASSY
Description
ASSY. PWB. PRE-AMP
POLYESTER lBOOP J50V
PLUG,3P, T0 PLAY HEAD
PLUG.3P, T0 PLAY HEAO
PLUG,5P. TO REC/PLAY HEAD
PLUG,5P, T0 REC/PLAY HEAD
PLUG,6P, T0 MECtiANISM
PLUG.4P, T0 MOTOR
OIOOE 1SS133
DIOOE 1SS133
DIODE 1SS133
IC TA8189N
OSC COIL
TR 0TA124ES
TR OTC114ES
TR BA1A4M
TR AA1A4M
TR 2SA733-P
TR DTC114ES
TR 2SC945A-K
TR OTC114ES
TR 2SC945A-K
TR 2SC945A-K
TR 0TC114ES
TR 0TC114ES
TR OTC114ES
SWITCH, SLIDE, REC/PLAY
SWITCH, SLIOE, BEAT CANCEL
VR, SEMI,2K N, MOTOR SPEEO
Ref. No.
Q4905
R4733
or
R4833
or
R4920
or
R4921
or
SA491
SA492
Part No.
A405 012 7403
~402 070 6300
,f,402 071 1304
jj402 070 6300
&402 071 1304
&402 071 2301
~402 071 ZO04
il,402 070 6409
&402 071 0307
411 027 3101
411 027 3101
‘OWER SUPPLY P. W. 1
Ref. No.
76
CN403
CN420
CN421
04940
;;941
or
04942
or
04943
or
FCL41
FCL42
L4902
or’
T490;
or
Part No.
614 268 9165
b645 005 7038
614 020 1215
614 264 7257
Lfj407 096 3300
&j407 088 6403
A3407 09B 3300
/h407 088 6403
Lfj407 088 6403
Lh407 098 3300
A407 098 3300
@)407 088 6403
Lh645 006 4760
Lh645 006 4760
Lh614 213 5761
~645 006 8072
f!i614 234 5559
hJ614 267 4338
d
Description
TR 2SC2001-K
FUSIBLE RES 2.2 J- l/4W
FUSIBLE RES 2,2 JA l/4W
FUSIBLE RES 2.2 J- l/4W
FUSIBLE RES 2.2 JA l/4W
FUSIBLE RES Z2 J- l/4W
FUSIBLE RES 22 .2A l/4W
FUSIBLE RES 10 J- l/4W
FUS16LE RES 10 JA l/4W
SCR S-TPG BIN 3X8
SCR S-TPG BIN 3x8
3ARD ASSY
Description
ASSY, PWB,POWER SUPPLY
SOCKET, INLET AC,2P, AC IN
SOCKET,2P, T0 MAIN-AMP
CONNECTOR,2P, WITH wIRE,
TO MAIN-AMP
OIOOE RL153-BF-S2 v
O1OOE GP150-L
OIOOE RL153-BF-S2
O1OOE GP150-L
O1OOE GP150-L
OIOOE RL153-8F-S2
DIODE RL153-6F-S2
OIQOE GP15D-L
HOLOER, FUSE, FOR FU401
HOLOER, FUSE, FOR FU401
INDUCTOR, FERI TE,l BIUH
INDUCTOR, FERITE,181UH
POWER TRANSFORMER
POWER TRANSFORMER
ELECT 1000U M16V II I i 1
POLYESTER 0.15U M50V
ELECT 1000U M16V
ELECT 3300U M25v
JACK,03.6, MIXING MIC
JACK, HEADPHONE
PLUG,2P, T0 POWER SUPPLY
PLUG,3P, T0 SPEAKER
ZENER OIOOE MTZ8.2C
OIOOE 1N4003
oIOOE 1A3-I
ZENER DIODE MTZ9. lC
HEAT SINK
XC TA8229K
IC TA2011S
INDUCTOR, FERI TE,80UH
INDUCTOR, FERI TE, BOUH
INDUCTOR, FERI TE, BOUH
INDUCTOR. FERI TE, BOUH
INDUCTOR, :ERITE,80UH
INDUCTOR, FERI TE,80UH
PROTECTOR.IC. O.BA 50V
TR 2S02012
TR 2SD1913-R
TR 2S01913-S
EXPL.ODED VIEW (CABINET &CHASSIS)
n$+; —
—
-1o- -11-

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I
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t
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EXPLODED VIEW (CD MECHANISM)
cyl~ p’l J
.—— —-+————— ————_ —_____
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PARTS LIST
‘D MECHANISM (PM-C
Ref. No. Part No.
:Ml 614 265 1490
:M2 614 237 7024
:M3 614 265 7874
614 262 2575
645 007 7821
614 245 4268
412 032 0208
411 044 7502
CM4 614 024 1778
cf45 645 007 7814
CM6 614 237 7093
CW,7 614 237 7109
CM8 614 237 7116
CM9 645 006 7983
ASSY,CHASSIS, 6ASE MECHANISM CM12
CHASSIS, BASE MECHANISM
MOTOR,SPINDLE, OC, O.2W or
Turntable. SPINDLE
wASHER, SPECIAL, ADHESIVE CY1
ESCAPE STOP
SCR PAN+SW 2X5, SPINOLE MOTOR CY2
FIX
SWITCH, LIMIT CY3
ASSY ,MOTOR, SLEO
GEAR, SLEO RETARO 1CY5
GEAR, SLED RETARD 2
GEAR, SLEO IICY4
PICKUP, LASER, F-P1OO
~
614 262 2599 GEAR RACK PICK RACK
614 238 6934 SPRING, COMP, PICK RACK GEAR
645 006 7976 FLEXIBLE FLAT CABLE,
PICK UP(SUMI CARO)
645 009 5665 FLEXIBLE FLAT CABLE,
PICK UP(SUMI CARO)
411 044 8004 SCREW.PAN+SW 2XB,
SLED MOTOR FIX
411 152 4301 SCREW,S-TPG PAN PCS 1.7X6.
PICK RACK GEAR FIX I
412 047 3904 SCREW.SPECIAL,
SLEO GEAR FIX
411 OB8 6509 WASHER. F2x4.3X0.4, I
ISTOPPER OF RACK TOSS I
411 G18 6401 SCREW, PAN PCS 2X2,
STOPPER OF RACK TOSS I
IC BLOCK DIAGRAM &DESCRIPTION
ICIO1 LA9220MS (Servo Signal Processor)
No. PIN NAME J/o FUNCTION No. PIN NAME 1/0 FUNCTfON
1FIN2 IConnect[on P,n for Pholo D$odeof P,ckvp. 35 TOFF IInput Pm for Track,ng Off Cti Sgna trom
2FIN1 IFIN2+FIN1 =RF, FIN2-FIN1 =FE O,gtlal S,gnai Processor TOFF= HOft
3EIConnect#on Pm for Photo D,ode Of PlckuD. 36 TES oOutPtii Pm for Track Error Smse S,y.al 10
4FIE.F=TE D@al Sgnal Processor.
5TB IInput Pm for OC mgred,en[ of TE Sgnal. 37 HFL IH,gh Frequency Level Sgn# use Oeteclmn
6TE- 1Connect#on Pm for Gam Sefmg Resistor of TE Mam.Beam PosIIIon ISon theAMwmirror.
Signal to TE Stgnal p,n. 38 SLOF IInpul Pin for Sled Servo Off tid.
?TE oCutpul Pln for Track,ng Error SJgnal 39 cv- 1input Pm for Conslant L(w Velo3ty Error
sTESI IInput Pm for Track Error Sense Comparator. TE 40 Cv +IS,gnal from D!gAal S,gnal Pr_.
S,gnal through Band pass, and Inputfed. 41 RFSM oOutput Pm for RF S,gnaL
9SC! iInput Pm for Shock Oetecllon. 42 RFS. IConnectii Pm for Ga!n Semg of RF and
10 TH IConnectIon Pm for T!me Constanf Setfmg of Constant Seftcng of 3T C~s3trx of Ihe
Tracking Gain. EFM Signal wllh RFSM Pm.
11 TA oOutput Pm for TA Ampkf!er. 43 SLC oShce Level Control S#gti 6Output Pm, It
12 TO- IConnecbon Pm for Constant o! Tracking Phase Control Level of Dafa-Sl!ca by O!@al S,gnti
Compensa!mn, Consist o{ between TD and VR. Processor of the RF Wavefam.
13 TD IConnectIon Pm for Constant of Tracking Phase 44 SLI IInput Pm la Level Control dDaka-Sl,ce by
Compensation. Olgdal Stgnal Prof2ess0r.
*14 JP IConnectIon Pm for Amplitude Seomg of Track- 45 DGND Ground for D!gatalS!gnal.
ing Jump (K,ck Pulse) S,gnal. 46 vc- 1Input Pin For vCO Conlrd Amphfer, Constst
15 TO oOutput Pm for Tracking Control Signal. of PLL Loop filter w,fh VUX and POO of
16 FD oOutput Pin for Focusing Contmt Signal. O!gifal Sgnai Processor.
Output Pin for VCO ControlS@@. ?
I17 IFD- 111 Connecbon Pm for Constant of Fccusmg Phase II 47 IvCOC IO
Compensation, Cons,st of between FD and FA. I[48 IVCO !OIOufPut Pin for VCO S,gnaf.
Output Pin for Defect OetecfsmcdOISC.
m--’ IConnection Pm for Constant of Fccusing Phasa 49 OEF
Compensabon, Conssl of behvean FO- and k-k-t-w Input P-m for Reference -Pi4s&
II FA-. 4.23 MHz of Oig!fd S,gnal f%cessw.
79 FA- 11 IConnection Pln for Constant of Fccusing Phase II 51 ICL IInput Pm of Chxk Pulse fu L%mmand Irom
==
Compensation, Consist of befween FA and FE.
OOutput Pin for Foeusmg Error Slgnaf. Inpuf Ptn of Dala for Cmmaml from Mjcro
Connection Pin for Gain Setfmg Resistor of FE Input Pm of Chip Enable la Command from
OOutput PIn Ior Single End of Input S!gnal of the 54 DRF OOeW& RF Stgnal IS Outpu3PUI fcwRF Level
CV +, CV- P,n. IIIDelecoon.
24 SPI 1Input Pm for Spindle Ampld,er. II 55 ILF IICorm.ecoon Pm for Adjusf,WS4vCO Free.run.
25 SPG I I Connt
]ecbon Pm for Gam Seffmg Res!slor, when 56 IVCC2 -VCC for Servo and O,g!td -
Spindle 12 cm Mode. 57 REFI IBus Conlrol Connecbon f% Iof Reference
IIConnecWn Pm for Constant of Spindle Phase IVoltage.
26 sP- 1
Compensabon
27 SPO oOutput Pm fOrL. . .
2s SLEO IConnectIon Pm for Constant of
Compensst!on.
29 SLD oOutput Pin for Sled Control S$gnal
30 SL- 1Input Pm for Sled S!gnal from MIC
OOu:put Pm for Reference Vmlage.
“:’’0’’04E
COnnEQon Pm for Time Qmstant Setbng of
Capacitor ConnectIon Pm wPe6k-hold of RF
CaDaUtCX Cormect,on Pm %Boltom.hold of
->-~ Input Pm for Tracking Jump Signal from Dtgdal OOutput P,n of APC (AutcmiSc Power Control)
Input Pm for Tracking Gam Control S!gmaffrom Input Pm of APC (Automate Power Control)
O@al S,gnal Processor. TGL =H: Gain Low
–14- -15-
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WYJ04 IO uI-PeaI 104 s30j JOlnd
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