Sanyo MDF-U333 User manual

Service
Manual Biomedical freezer
SANYO Electric Biomedical Co., Ltd.
MDF-U333
MDF-U537
MDF-U537D
ＳＭ７２１０１３９
MDF-U537

Effective models
This service manual is effective following models.
Model name Model code
MDF-U537 823 168 51 115V 60Hz
823 168 52 220V 50Hz
823 168 53 220V 60Hz
823 168 54 230V 50Hz
823 168 55 240V 50Hz
823 168 56 115V 60Hz
823 168 57 110V 60Hz
824 168 58 230V 50Hz
824 168 59 220V 50Hz
824 168 60 240V 50Hz
825 168 61
825 168 62
MDF-U537D 823 169 51 115V 60Hz
823 169 52 220V 50Hz
823 169 53 220V 60Hz
823 169 54 230V 50Hz
827 169 55 240V 50Hz
823 169 56 240V 50Hz
823 169 57 230V 50Hz
823 169 58 115V 60Hz
823 169 59 110V 60Hz
823 169 60 220V 50Hz
823 169 61
823 169 62
MDF-U333 823 170 51 115V 60Hz
823 170 52 220V 50Hz
823 170 53 220V 60Hz
823 170 54 230V 50Hz
823 170 55 240V 50Hz
823 170 56 110V 60Hz
823 170 57 230V 50Hz
823 170 58 240V 50Hz
823 170 59 220V 50Hz
823 170 60
823 170 61
823 170 62
Voltage and Frequency

Contents
･Feature 1
･Specification MDF-Ｕ333 3
MDF-Ｕ537 5
MDF-Ｕ537D 7
･Dimensions MDF-Ｕ333 9
MDF-Ｕ537 10
MDF-Ｕ537D 11
･Refrigeration circuit 12
Refrigeration circuit principle diagram MDF-Ｕ333 15
Refrigeration circuit welding points MDF-Ｕ333 16
Refrigeration circuit principle diagram MDF-Ｕ537 17
Refrigeration circuit welding points MDF-Ｕ537 18
Refrigeration circuit principle diagram MDF-Ｕ537D 19
Refrigeration circuit welding points MDF-Ｕ537D 20
･Electrical Parts 21
･Specification of sensor 24
･Control specification 25
･Wiring diagram 34
･Circuit diagram 37
･Components on P.C.B. 38
･Test data 39
･Parts loyout 49
･User’smanual 50

− 1− 
Features
＜ＭＤＦ－Ｕ３３３＞
＜ＭＤＦ－Ｕ３３３＞＜ＭＤＦ－Ｕ３３３＞
＜ＭＤＦ－Ｕ３３３＞
■HFC refrigerant
Refrigerant circuit contains HFC refrigerant that effect to environment little.
Latest cooling system reduces negative factor to global environment. With ambient
temperature at 35℃, while temperature of inside chamber maintains -30℃.
■PCM structure
PCM structure reduces amount of organic solvent.
■Temperature control function
Unified temperature control range for same categories realized to set -20℃, which
is suitable for reagent preservation.
■Specification unified
Unified specification for same categories, which also realized to unify performance for
high/low temperature alarm (SV is changeable in the range ±5～±15℃), power failure
alarm, remote alarm terminal, setting memorization by non-volatile memory.
Adopt new microprocessor system for display panel and keypad makes operation easily.
■Self diagnosis function
Abnormal condition for temperature sensor is indicated by self-diagnosis system.
■Validation
Control panel enables zero “0” adjust for validation.
■New door latch mechanism
New door latch is adopted in order to close door surely for reagents.
It is also available to use individual lock mechanism.
■Insulation wall thickness
Unit has necessary insulation performance for each temperature range.
Combination of PCM and frame form makes 610mm for frame size commonly.
■Option
Internal temperature observation system is option.
Unit has communication function corresponding to it.

−2−
Features
＜ＭＤＦ－Ｕ５３７，５３７Ｄ＞
＜ＭＤＦ－Ｕ５３７，５３７Ｄ＞＜ＭＤＦ－Ｕ５３７，５３７Ｄ＞
＜ＭＤＦ－Ｕ５３７，５３７Ｄ＞
■HFC refrigerant
Refrigerant circuit contains HFC refrigerant that effect to environment little.
Latest cooling system reduces negative factor to global environment. With ambient
temperature at 35℃, while temperature of inside chamber maintains -30℃.
■PCM structure
PCM structure reduces amount of organic solvent.
■Temperature control function
New cooling system realizes to set -20℃, which is suitable for reagent preservation.
■Specification unified
Unified specification for same categories, which also realized to unify performance for
high/low temperature alarm (SV is changeable in the range ±5～±15℃), power failure
alarm, remote alarm terminal, setting memorization by non-volatile memory.
Adopt new microprocessor system for display panel and keypad makes operation easily.
■Self diagnosis function
Abnormal condition for temperature sensor is indicated by self-diagnosis system.
■Validation
Control panel enables zero “0” adjust for validation.
■New door latch mechanism
New door latch is adopted in order to close door surely for reagents.
It is also available to use individual lock mechanism.
■Draw box for reagent preservation
100mm for depth of box makes things easily to arrange and take in & out.
(Adopted in bottom chamber of MDF-U537/U537D)
■Compressor protection function
Sensor detects compressor’s warming up to control unit running.

−3−
Specification
MDF-U333
Items Specification
Model description Biomedical freezer
Model Number MDF-U333
Outer dimension (Max) W 614 ×D 733 ×H 1620 mm
Inner dimension W 490 ×D 485 ×H 1290 mm
Effective chamber capacity 274 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Outer door 1 pc, Zinc galvanized steel w/powder polyester coating (PCM)
Latch 1 pc
Door lock 1 pc
(L) 4 pcs Inner dimension: W446×D369×H220 mm
Basket (S) 1 pc (for bottom column) Inner dimension: W487×D221×H155mm
Accessories
Others Defrosting spatula 1 pc, key 1 set, 4 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ30mm. 1 place in left side.
Weights 81 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 225W
HFC refrigerant
Refrigerant R-134a
Cooling performance -30℃(internal 1/2h air temperature, AT：35℃, no load)
-20℃~-30℃
Internal temperature control
range (AT：5℃~35℃、no load)
Power supply Local voltage

−4−
MDF-U333
Items Specification
Temperature controller Microprocessor controlled system with non-volatilized memory.
Temp. set range : -18℃～-40℃
Temperature sensor Thermistor
Temperature display LED digital display (green colored) by 1℃.
Range : -50℃～50℃
High/Low
Temperature
Changeable SV±5℃～15℃. (Initial SV±10℃)
ALARM lamp brinks and buzzer sounds intermittently
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Power failure ALARM lamp brinks, buzzer sounds intermittently, remote alarm
contact turns ON during power failure alarm.
Alarm
Remote alarm
contact
Remote alarm terminal 3P: contact capacity DC30v, Max2A, N.O.
–COM. (During power failure, temperature alarm: ON)
Control panel
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
SET: To switch the SV and PV
＞: To shift the set digit
∧: To change the SV
DEF: Defrost key
Operation
panel
Rear Power switch (Breaker switch)
Battery switch: Power failure alarm switch
Key lock function Press ＞key for five seconds
L0: Unlock L1: Lock
Self diagnosis function
When each sensor is in fault,
Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Compressor protection Overload relay
Option
Chart recorder: MTR-G85
Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)

−5−
Specification
MDF-U537
Items Specification
Model description Biomedical freezer
Model Number MDF-U537
Outer dimension (Max) W 804 ×D 772 ×H 1802 mm
Inner dimension W 658 ×D 607 ×H 1272 mm
Effective chamber capacity 482 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Outer door Zinc galvanized steel w/powder polyester coating (PCM)
2 pcs (upper and lower compartment)
Latch 2 pcs
Door lock 1 pc
(M) 6 pcs (upper compartment)
Inner dimension: W290×D536×H136 mm
Basket (S) 8 pcs (lower compartment)
Inner dimension: W290×D536×H100mm
Accessories
Others Defrosting spatula 1 pc, key 1 set, 14 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ30mm. 1 place on rear.
Weights 131 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 350W
HFC refrigerant
Refrigerant R-407D
Cooling performance -30℃(internal 1/2h air temperature, AT：35℃, no load)
-20℃~-30℃
Internal temperature control
range (AT：5℃~35℃、no load)
Power supply Local voltage

−6−
MDF-U537
Items Specification
Temperature controller Microprocessor controlled system with non-volatilized memory.
Temp. set range : -18℃～-40℃
Temperature sensor Thermistor 2P
Temperature display LED digital display (green colored) by 1℃.
Range : -50℃～50℃
High/Low
Temperature
Changeable SV±5℃～15℃. (Initial SV±10℃)
ALARM lamp brinks and buzzer sounds intermittently
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Power failure ALARM lamp brinks, buzzer sounds intermittently, remote alarm
contact turns ON during power failure alarm.
Alarm
Remote alarm
contact
Remote alarm terminal 3P: contact capacity DC30v, 2A, N.O. –COM.
(During power failure, temperature alarm: ON)
Control panel
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
SET: To switch the SV and PV
＞: To shift the set digit
∧: To change the SV
DEF: Defrost key
Operation
panel
Rear Power switch (Breaker switch)
Battery switch: Power failure alarm switch
Key lock function Press ＞key for five seconds
L0: Unlock L1: Lock
Self diagnosis function
When each sensor is in fault,
Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Compressor protection
Overload relay
Detect temperature near compressor by thermistor sensor to control
compressor during overload.
Alarm: Error code and internal temperature are displayed alternately.
Remote alarm contact turns on with buzzer sounds.
Option
Chart recorder: MTR-G85
Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)

−7−
Specification
MDF-U537D
Items Specification
Model description Biomedical freezer
Model Number MDF-U537D
Outer dimension (Max) W 804 ×D 772 ×H 1802 mm
Inner dimension Upper chamber W 658 ×D 607 ×H 589 mm
Lower chamber W 658 ×D 607 ×H 603 mm
Effective chamber capacity 452 lit.
Exterior Zinc galvanized steel w/powder polyester coating (PCM)
Interior Polystyrene resin
Insulation Rigid polyurethane foam
Outer door Zinc galvanized steel w/powder polyester coating (PCM)
2 pcs (upper and lower compartment)
Latch 2 pcs
Door lock 1 pc
(M) 6 pcs (upper compartment)
Inner dimension: W290×D536×H136 mm
Basket (S) 8 pcs (lower compartment)
Inner dimension: W290×D536×H100mm
Accessories
Others Defrosting spatula 1 pc, key 1 set, 14 card holders
Caster 4 pcs
Leveling legs 2 pcs (with caster)
Access hole φ30mm. 2 places on rear.
Weights 136 Kg
Evaporator Tube on sheet type (function both evaporator and shelf)
Condenser Wire and tube type
Compressor Hermetic type 350W
HFC refrigerant
Refrigerant R-407D
Cooling performance -30℃(internal 1/2h air temperature, AT：35℃, no load)
-20℃~-30℃
Internal temperature control
range (AT：5℃~35℃、no load)
Power supply Local voltage

−8−
MDF-U537D
Items Specification
Temperature controller Microprocessor controlled system with non-volatilized memory.
Temp. set range : -18℃～-40℃
Temperature sensor Thermistor 2P (upper and lower compartment)
LED digital display (green colored) by 1℃.
Range : -50℃～50℃
Temperature display
Selectable to display upper or lower compartment by switch.
High/Low
Temperature
Changeable SV±5℃～15℃. (Initial SV±10℃)
ALARM lamp brinks and buzzer sounds intermittently
(about 15 min. delay)
Remote alarm contact: turns ON during power failure alarm.
Power failure ALARM lamp brinks, buzzer sounds intermittently, remote alarm
contact turns ON during power failure alarm.
Alarm
Remote alarm
contact
Remote alarm terminal 3P: contact capacity DC30v, 2A, N.O. –COM.
(During power failure, temperature alarm: ON)
Control panel
ALARM lamp
BUZZER: Buzzer key
ALARM TEST: Alarm test key
SET: To switch the SV and PV
＞: To shift the set digit
∧: To change the SV
DEF: Defrost key
TOP/BOTTOM: Switch key to display upper or lower compartment.
Operation
panel
Rear Power switch (Breaker switch)
Battery switch: Power failure alarm switch
Key lock function Press ＞key for five seconds
L0: Unlock L1: Lock
Self diagnosis function
When each sensor is in fault,
Error code and internal temperature are displayed alternately.
Remote alarm contact turns ON with buzzer sounds.
Power switch Breaker switch
Compressor protection
Overload relay
Detect temperature near compressor by thermistor sensor to control
compressor during overload.
Alarm: Error code and internal temperature are displayed alternately.
Remote alarm contact turns on with buzzer sounds.
Option
Chart recorder: MTR-G85
Mounting kit: MPR-S7(for bottom mounting)
: MDF-S740T(for top mounting)

− 9− 
Dimensions
＜
＜＜
＜MDF-U333＞
＞＞
＞

− 10− 
Dimensions
＜
＜＜
＜MDF-U537＞
＞＞
＞

− 11− 
Dimensions
＜
＜＜
＜MDF-U537D＞
＞＞
＞

− 12− 
Refrigeration circuit
MDF-U333 Unit：ｍｍ
Parts description Specification
Type Tube on sheet
Evaporator
Material Aluminum (φ8.0)
Type of molecular sieves ４A-XH9（134 stamped）
Dehydrator
Charged q’ty 8±1g
Resistance 0.686MPaG （7Kgｆ／㎠ G）
Dimension φ1.8×(φ0.65)×2000mm
Capillary tube
Resistance indicator color White
Type Wire and tube
Condenser assembly A
Dimension w480×P40×30 columns
Type Wire and tube
Condenser assembly B
Dimension w480×P40×30 columns
Note: Lower 2 columns are used
in desuper circuit.
Material C1220T-1/2H
Frame pipe
Dimension φ4.0×ｔ0.5
Evacuation and vacuum
pressure
Evacuation time: over than 20min. by 2 ports (high pressure and low
pressure side). (N2 exchange)
When charged, vacuum pressure is lower than 1.0torr
（pump capacity：300L/min）
Refrigerant : R-134a Charged q’ty : 226±5g
Oil : CF－32 Chargedq’ty: 230±10cc
Refrigerant and oil
Oil additive: n-pentane Charged q’ty : 14g
Refrigeration circuit spec.
and welding points Refer to following pages

− 13− 
Refrigeration circuit
MDF-U537 Unit：ｍｍ
Parts description Specification
Type 9lines×1column×5pcs
Evaporator
Upper (1)
Lower (1)
Bottom (3) Material Aluminum (φ8.0)
Type D-S032T
Manufacturer SANYO
Dry core
Solid core 50cm3
Resistance 0.725MPaG （7.4Kgｆ／㎠ G）
Dimension φ1.8×L4500
Capillary tube
(Total number: 2)
Resistance indicator color Blue
Type Wire and tube
Condenser assembly
front (Total number: 4) Dimension w480×P40×6 columns
Material C1220T
Frame pipe
Dimension φ4.0×ｔ0.5×L7470
Evacuation and vacuum
pressure
Evacuation time: over than 20min. by 2 ports (high pressure and low
pressure side). (N2 exchange)
When charged, vacuum pressure is lower than 1.0torr
（pump capacity：300L/min）
Refrigerant : R-407D Charged q’ty : 301±5g
Oil : CF－32 Chargedq’ty:280±10cc
Refrigerant and oil
Oil additive: n-pentane Charged q’ty: 19g
Refrigeration circuit spec.
and welding points Refer to following pages

− 14− 
Refrigeration circuit
MDF-U537D Unit：ｍｍ
Parts description Specification
Type 9lines×1column×5pcs
Evaporator assembly
Upper (1)
Lower (1)
Bottom (2)
Lower entrance (1)
Material Aluminum (φ8.0)
Type D-S032T
Manufacturer SANYO
Dry core
Solid core 50cm3
Upper compartmnt Lower compartmnt
Resistance 10.3Kg/㎠G9.9Kg/㎠G
Dimension φ1.8×L4000 φ1.8×L3000
Capillary tube
Resistance indicator color Yellow Red
Type Wire and tube
Condenser assembly
front (Total number: 4) Dimension w480×P40×6 columns
Material C1220T
Frame pipe
Dimension φ4.0×ｔ0.5×L7470
Evacuation and vacuum
pressure
Evacuation time: over than 20min. by 2 ports (high pressure and low
pressure side). (N2 exchange)
When charged, vacuum pressure is lower than 1.0torr
（pump capacity：300L/min）
Refrigerant : R-407D Charged q’ty : 357±5g
Oil : CF－32 Chargedq’ty: 280±10cc
Refrigerant and oil
Oil additive: n-pentane Charged q’ty : 23g
Refrigeration circuit spec.
and welding points Refer to following pages

− 15− 
Refrigeration circuit principle diagram
＜
＜＜
＜MDF-U333＞
＞＞
＞

− 16− 
Refrigeration circuit welding points
＜
＜＜
＜MDF-U333＞
＞＞
＞

− 17− 
Refrigeration circuit principle diagram
＜
＜＜
＜MDF-U537＞
＞＞
＞