Savant SmartEnergy SEM-1024 User manual

SmartEnergy Monitor
Quick Reference Guide
009-0358-03
SEM-1024-00
Copyright © 2012 Savant Systems LLC, SAVANT and RacePoint Blueprint are trademarks of Savant Systems, LLC.
All brand names, product names and trademarks are the property of their respective owners.
Savant Systems, LLC reserves the right to change product specifications without notice.
Savant Confidential and Proprietary
45 Perseverance Way, Hyannis, MA 02601 Phone 508.683.2500 Fax 508.683.2600 www.SavantSystems.com
The Savant SmartEnergy Monitor (SEM-1024) Quick Reference Guide provides the
information necessary to install and operate the SEM-1024 and associated components.
Box Contents
(1) SmartEnergy Monitor (SEM-1024-xx)
(1) Installation Kit Energy Monitor (075-0101-xx)
•(1) Power Supply 12VAC 1A (025-0111-xx)
•(24) Screw-down, 2-pin termination connectors (028-9394-xx)
•(4) Screw M3 X 8MM Flat Phil Blk (039-0017-xx)
•(2) Side Mount Chassis Bracket (071-0628-xx)
•(24) Current Transformer ID labels (1 sheet) (083-0042-xx)
(1) Quick Reference Guide (this document)
Optional Accessories
Current Transformers, Voltage Sensors and additional termination connectors are also
available and sold separately based on the needs of your specific energy monitoring
installation.
• SEM-150A1, 150 Amp clamp-on current transformer, 8 ft lead (1 pack)
• SEM-150A5, 150 Amp clamp-on current transformers, 8 ft leads (5 pack)
• SEM-050A5, 50 Amp split core clip-on current transformers, 8 ft leads (5 pack)
• SEM-020A5, 20 Amp split core clip-on current transformers, 8 ft leads (5 pack)
• SEM-VT01, Smart Energy Voltage Sensors
• CON-SDC2 2-pin screw-down termination connectors (25 pack)
Specifications
Environmental
Operating Temperature
32º to 104º F (0º to 40º C)
Operating Humidity
5% to 95% Non-condensing
Maximum BTUs
27 BTUs per hour
Cooling
1 cubic feet per minute (CFM) recommended
Physical
Dimensions (H x Wx D)
12.51x 6.48 x 1.30 in (31.79 x 16.46 x 3.30 cm)
Weight
4lbs(1.82 kg)
Power
Maximum Power
8W
Power Supply
12V AC
Regulatory
Safety and Emissions
FCC Part 15
RoHS
Compliant
Left Side
1
Input Channels (1-16)
(left side-positive, right
side-ground)
2-pin termination connectors attach to Input Channels from
current transformers (CTs).
2
Status LED (bi-color)
•Green indicates the Host has established
communications with the embedded system.
•Green flashing indicates the embedded system is ready
(running with DHCP IP address), but the Host has not
established communications with the embedded system.
•Off indicates the embedded processor is resetting or is
not powered up; or is booting the embedded firmware.
•Red indicates the Host has determined the firmware
needs to be updated, but a problem occurred during the
process that will initiate a reset.
•Red flashing indicates the embedded firmware is
running, but has not received a DHCP IP Address.
•Amber indicates the Host is currently updating the
embedded firmware.
•Amber flashing indicates the embedded system has a
valid link-local IP Address and is waiting to connect to the
Host.
Right Side
1
Reset button
Resets the factory default DHCP mode. Press and hold the
Reset button for 5+ seconds.
2
Data Ethernet Speed
LED
10/100 Base-T, auto-negotiating port
Green indicates an Ethernet speed of 100 Mb, when Off
indicates an Ethernet speed of 10 Mb.
3
Data Ethernet Activity
LED
10/100 Base-T, auto-negotiating port
Orange indicates Ethernet data activity.
4
RS232 serial port
RJ-45 port used to transmit and receive serial binary data
transmission. Reserved for future use.
5
12VAC input power
Connects 12V AC input power to SEM-1024.
6
Savant recommends using the ground connector to achieve
a greater level of safety from electrical hazards to persons
and protection from electromagnet interference (EMI).
7
Voltage Sensors (1-3)
2-pin termination connectors attach to SmartEnergy Voltage
Sensors; line input for each of 3 separate phases.
8
Input Channels (17-24)
2-pin termination connectors attach to Input Channels from
current transformers (CTs).
Input Channel and Voltage Sensor Connector Polarities
Ensure the black wire is connected to right side of the 2-pin termination connector when
connecting to the CT and VT inputs on the SEM-1024.
Note - When connecting to the VT transformer, refer to the External Voltage Sensor (SEM-
VT01) diagram on the next page.
SmartEnergy Monitor Considerations
Safety
CAUTION - Any task requiring the removal of the electrical panel cover MUST be performed
by an electrician or qualified individual. All local electrical codes and rules must be obeyed.
Every effort has been made in providing for the safe and secure installation of the
SmartEnergy Monitor. The installation of the SEM-1024 requires the removal of the cover of
the main electrical circuit breaker panel. After the circuit breaker panel cover has been
removed, the potential hazard of shock, burn, or even electrocution now exists.
Do not attempt to complete this installation unless you are very familiar with the electrical
components and operation of the circuit breaker panel. Even when the main circuit breaker
has been turned to the “OFF” position, certain areas within the circuit breaker panel may still
be electrified. Do not attempt installation unless you know where these electrified areas are.
WARNING - These servicing instructions are for use by qualified personnel only. To reduce
the risk of electric shock, DO NOT perform any servicing other than that contained in these
operational instructions, unless you are qualified to do so.
Before You Start
Do not begin installation until you have read the “Safety” section of this manual, and read all
instructions before beginning the installation.
Estimated Installation Time: Thirty minutes to several hours when performed by a
professional installer—dependent on the number of current transformers, number of
SmartEnergy monitors, single-phase or 3-phase installations, and the complexity of the
energy-monitoring configuration.
All wiring in the United States must be installed in accordance with the latest adopted edition
of the National Electrical Code (ANSI/NFPA 70, NEC) and state or local requirements. All
wiring in Canada must be installed in accordance with the latest adopted edition of the
Canadian Electrical Code (CSA C22.2 CEC, Part I) and any provincial or local requirements.
The SEM-1024 setup includes the following:
Installation Site
Ensure the SEM-1024 installation site provides adequate ventilation for proper cooling and
space to access the SEM-1024 panel connectors. If mounting on the wall, Savant
recommends using the supplied mounting brackets.
Limitations
Review the following SmartEnergy Monitor operational limitations.
Current Transformers (CTs)
•SEM-1024 is only suitable for services of 200 Amps or less, or 400 Amps with parallel
200A feeds.
•SEM-1024 is only suitable for services with maximum 350 MCM conductors.
Note: MCM = A circular mil (CM) is a figure that represents the cross-sectional area of
a circular-section conductor whose diameter is one mil (i.e. one-thousandth of an
inch). Common MCM sizes in the electrical trade are 500, 350, 250, and the circular
mil is a measurement unique to North America.
•If your main circuit breaker or fuse panel is larger than 200 Amps, SEM-1024 WILL
NOT work.
•If your main service circuit conductors (wires) are larger than 1-inch diameter, SEM-
1024 WILL NOT work.
•Savant recommends that you DO NOT increase the lengths current transformer leads,
which are 8 feet. Increasing the lead lengths may cause inaccurate measurements.
The lead lengths can be decreased without causing inaccurate measurements.
Power Supply
•If you have a 230V AC 50Hz service typical in most areas outside North America,
SEM-1024 WILL NOT work.
Important: The SEM-1024I (International) version is required for 230V AC 50Hz
installations.
Installation
To install the current transformers, voltage sensors and SmartEnergy Monitor (SEM-1024)
unit, do the following:
IMPORTANT - Turn off all power to the circuit breaker panel by turning off the main
breaker or main switch.
1. Turn off all power to the circuit breaker panel.
2. Remove circuit breaker panel cover by following the SAFETY instructions.
Installing and Connecting the Current Transformers (CTs)
CAUTION - Only use Savant suppled current transformers with the SEM-1024/SEM-
1024I. All Savant current transformers are internally shunted (333 mV at rated current),
and therefore, inherently safe compared to other commercially available CTs. In
addition, they are also calibrated for optimal performance with the SEM-1024/SEM-
1024I.
CAUTION - If this is a combination panel, the lugs on the primary side of the main
breaker are probably still hot.
CAUTION - The CT installation along with any other task requiring the removal of the
electrical panel cover MUST be performed by an electrician or qualified individual. All
local electrical codes and rules must be obeyed.
2 3 4 6 7 81 5

SmartEnergy Monitor
Quick Reference Guide
009-0358-03
SEM-1024-00
Copyright © 2012 Savant Systems LLC, SAVANT and RacePoint Blueprint are trademarks of Savant Systems, LLC.
All brand names, product names and trademarks are the property of their respective owners.
Savant Systems, LLC reserves the right to change product specifications without notice.
Savant Confidential and Proprietary
45 Perseverance Way, Hyannis, MA 02601 Phone 508.683.2500 Fax 508.683.2600 www.SavantSystems.com
Install the Current Transformers as follows:
•The 20A and 50A CTs must be installed with the arrows pointing in the direction of the
current flow (towards the load) or away from the main breaker to maintain the correct
polarity. If the CTs are not installed in this manner, the readings will be wrong.
Install one 20A or 50A CT over each required circuit output from the electrical panel by
prying the clip away from the housing. After placing the CT around the power line
close the CT tightly and ensure the clip snaps securely back into place.
•The 150A CTs have a label on one side. The CTs must be installed with the label
closest to the source (away from the load).
Install one 150A CT over each incoming power line by pressing on the handle to open
the split-core then clipping it over the power line as shown below for a single-phase
installation and for a 3-phase installation.
1-Phase Installation Diagram
3-Phase Installation Diagram
1. Ensure that the two sides of the split core CTs are mated tightly together over the
main in-coming power line (they should fit loosely around the wires).
2. Ensure that the two sides of each split core CT used in the installation are mated tightly
together over the single or double-pole breakers.
3. Connect the split core CTs used in your specific installation to the SEM-1024 monitor(s)
by plugging the 2-pin screw-down connectors from the CT leads to the mating female
connectors of the SEM-1024 monitor input channels which are labeled – See Installation
Diagrams.
Note - The included screw-down 2-pin connectors are added to each bare wire CT leads.
These connectors are keyed and can only be inserted one way – do not force.
Installing and Connecting the Voltage Sensors
The Voltage Sensor (SEM-VT01) is a highly accurate voltage transformer that steps the
primary phase voltage of 0 to 300V AC down to 0 - 0.333V AC secondary voltage. This
functionality allows you to monitor the 0 - 0.333V AC secondary voltages safely with the
SEM-1024.
The Voltage Sensor connector is used to measure the incoming line voltage, which allows
you to take and record more accurate energy readings. The Voltage Sensors must be used
when measuring bidirectional circuits and when measuring any 3-phase systems; one
Voltage Sensor is required for each phase (see SEM-VT01, SmartEnergy Voltage Sensor).
For 1-phase power, the use of a Voltage Sensor is optional if higher accuracy is not required,
unless you want to measure bidirectional power flow. The SEM-1024 will monitor the voltage
that the AC power supply is plugged into for power calculations. In this application, it is best
to plug the power supply in as close to the electric panel box as possible.
The user needs to indicate if there is a Voltage Sensor connected to the Voltage Sensor
input connector on the SEM-1024. This is done by a selection of the voltage source in the
RacePoint Blueprint. If there is no Voltage Sensor then select AC Power Supply.
Important - Ensure that the right side of the Voltage Sensor (SEM-VT01) output is
connected to the left side of the Voltage Sensor (1, 2, 3) input connector on the SEM-
1024.
Savant requires a licensed electrician to wire from the high voltage side (primary) of the main
electric panel box to the voltage transformer to meet the electrical codes of the municipality.
Wiring the low voltage side (secondary) from the voltage transformer to the SEM-1024, must
be done by qualified personnel only.
Note - Savant requires the installation to meet the electrical codes of the municipality.
External Voltage Sensor (SEM-VT01)
Installing and Connectingthe SmartEnergy Monitor
1. Determine the best location to mount the SEM-1024 monitor.
a. Choose a location where it will not interfere with existing equipment or wiring.
b. Choose a location within the CT lead lengths (8 ft/244 cm).
c. The SEM-1024 maybe mounted using the side-mount brackets.
d. The SEM-1024 may also be mounted in an appropriate utility panel, which meets
all electrical codes for your specific region.
2. Connect the CT wiring to the Input Channels connectors and voltage sensor wiring to the
Voltage Sensor connectors.
3. Arrange and tie-wrap all the wiring in a neat and safe manner.
4. Replace the Electric Panel cover following all electrical safety guidelines.
5. Connect the Ethernet cable to the Data port on the SEM-1024 and to the Local Area
Network (LAN).
6. Connect the ground wire from the SEM-1024 grounding screw to a proper grounding
system. Savant recommends using the ground connector to achieve a greater level of
safety from electrical hazards to persons and protection from electromagnet interference
(EMI).
7. Connect the 12V AC power supply to the SEM-1024 12V AC connector and connect to
AC outlet.
Note: Source power for the 12V AC power supply must be obtained from a surge-
protected circuit.
8. Turn the power back on.
Solar (Photovoltaic), Wind or Geothermal Installation
Refer to the SmartEnergy Monitor (SEM-1024) Deployment Guide (listed below) to do these
installation procedures.
Additional Documentation
Additional documentation for the SEM-1024 is available at: http://www.SavantSystems.com/
> Dealer Login > Knowledge Base.
•Refer to the SmartEnergy Monitor (SEM-1024) Deployment Guide on how to
configure the SEM-1024 into a Savant System.
•Refer to RacePoint Blueprint™Programming for additional information on
configuring a system.
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