SAWTOOTH SPG-410 User manual

SAWTOOTH PELLET GRILLS
SPG-410/610
OPERATING
MANUAL
NOTICE!
PLEASEREADTHISENTIREMANUALBEFOREASSEMBLINGORUSINGYOURSAWTOOTHGRILL TOMAINTAINWARRANTY!
Pleasegotoourwebsiteatwww.sawtoothpelletgrills.comforthelatestupdatedOperatingManual information
Serial Number: _____________________
Purchase Date: _____________________
2017

CAUTION
-ENSURE GRILL IS LEVEL BEFORE OPERATING.
-KEEP GRILL AT LEAST 5 FEET FROM WOOD STRUCTURES

Sawtooth Pellet Grills. and all of our employees would like to thank you for purchasing your new grill.
Sawtooth Pellet Grills are proudly manufactured in the State of Idaho. As you learn the secrets of your
new Sawtooth Pellet Grill you will quickly realize that you didn’t simply buy a new barbeque—you
purchased an entirely new way to cook! You can prepare everything from Smoked Turkeys to pizzas on
your new Sawtooth Pellet Grill. Indeed, the cooking possibilities are endless! When you discover a new
recipe, or want to divulge an old family favorite, send it to us so that we may share it with others. With
your help, we can change the way the world prepares its food and, once again thank you!
Helpful web sites for smoking, grilling, cooking recipes, tips and FAQ’s
-www.sawtoothpelletgrills.com
-www.smoker-cooking.com
-www.the-greatest-barbecue-recipes.com
-www.cooks.com
-www.thesmokering.com

TOC
Table of Contents
Safety................................................................................................1
Sawtooth Pellet Grill Warranty...........................................................3
Wiring Diagram .................................................................................5
Component Diagram.........................................................................6
Assembly Instructions .......................................................................7
Initial Setup Instructions ..................................................................10
Ignition Sequence............................................................................10
Digital Controller Operation Summary.............................................15
Digital Controller Operation Manual................................................. 16
Buttons..........................................................................................20
Modes of Operation.......................................................................22
Error Modes..................................................................................23
Cold Weather Starting Instructions ............................................... 25

pg. 1
Safety
FAILURE TO FOLLOW ALL SAFETY
TIPS AND OPERATING
INSTRUCTIONS MAY CAUSE
SERIOUS INJURY, DEATH AND/OR
PROPERTY DAMAGE!
SAFETY RULES FOR SAWTOOTH GRILLS
This is an electric appliance to be used outdoors
only. Use it with the same caution you use with
other outdoor electric appliances. It is
recommended that you disconnect from power
source when not in use.
This grill must only be used outside in a well-
ventilated area. Do not use the grill indoors under
any circumstances. Keep at least 5 feet from any
structure!
Whenever this grill is in use, it is hot and may
cause injury if touched anywhere except the
designated handles.
Never use any fuel source other than food grade
Barbeque Pellets. Use of any other fuel source
voids the Warranty and may cause serious injury,
death and or property damage.
Never store combustible fuels within 20 feet of
this grill.
Do not modify any part of the grill for any reason.
Any modifications void all warranties and may
cause serious injury, death and or property
damage.
Should a grease fire occur, turn off the grill if safe
to do so, unplug it, and close the lid until the fire
is out and the unit is cool.
If the grill fails to Ignite, empty the fire box and
begin the firing sequence again.
Never leave the grill unattended.
Never operate the grill on an uneven or unstable
surface(s).
Store all barbeque pellets in a dry, cool area.
When storing your grill for long periods of time,
remove all pellets from the hopper and the auger.
Disconnect the grill from power source before
removing the protective cover from the Hopper
Assembly for maintenance or cleaning.
DANGER: Never stick body part(s) or tools into
the auger assembly for any reason.
Always wear closed toe shoes while grilling.
Never add pellets by hand to a hot fire pot. This
is dangerous and may result in serious burns. If
the hopper runs out of pellets and the fire is lost
while cooking, open the lid, turn off all controls,
and let the unit cool completely before restarting
using the standard ignition sequence.
Frequently inspect and remove any built up
grease and drippings from the Grease Collection
Pan before starting the grill. To make clean up
easier, line the pan with heavy-duty aluminum
foil. However, be sure the foil is tightly applied to
the pan in a manner that allows the drippings to
drain into the drip bucket.

pg. 2
Sawtooth Pellet Grills
Warranty
The LIMITED WARRANTY on Sawtooth Pellet
grills covers defects in workmanship and structural
parts and materials, excluding the powder coat finish,
for a period of three (3) years from the date of
original retail purchase, and covers defects in
electrical parts for a period of one (1) year from the
date of original retail purchase. The LIMITED
WARRANTY is only valid for the original
purchaser. During the warranty period, Sawtooth
Pellet Grills, Inc., will replace or repair, at its sole
option, any defective Sawtooth Pellet grill part
returned to Sawtooth or one of its dealers. Sawtooth
Pellet Grills, Inc. reserves the right to determine if
the part is defective. All costs to return a defective
grill or parts to Sawtooth or authorized dealers are
the responsibility of the original purchaser.
This LIMITED Warranty does not cover and
EXCLUDES grease bucket, hardware, grilling grates
and/or accessories, powder coat fading, flaking or
peeling, problems that arise from, relate to, or result
from, abuse, misuse of the grill, problems with
external electrical power sources, normal corrosion,
normal metal warping due to heat, damage to
personal property or personal injury through the use
of this Sawtooth Pellet grill. This LIMITED
WARRANTY does not cover and EXCLUDES
uses not in accordance with the instruction manual.
Commercial use of this product voids all warranties.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS WHICH MAY VARY FROM
STATE TO STATE (PROVINCE TO
PROVINCE IN CANADA). SAWTOOTH
PELLET GRILLS, INC.’S RESPONSIBILITY
FOR DEFECTS IN MATERIAL AND
WORKMANSHIP SHALL BE LIMITED TO
REPAIR AND/OR REPLACEMENT AS SET
FORTH IN THIS WARRANTY. ALL EXPRESS
AND IMPLIED WARRANTIES, INCLUDING,
BUT NOT LIMITED TO, ANY IMPLIED
WARRANTIES AND WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE ARE DISCLAIMED.
NEITHER SAWTOOTH PELLET GRILLS,
INC., NOR ITS MANUFACTURERS OR
SUPPLIERS ACCEPT RESPONSIBILITY,
LEGAL OR OTHERWISE, FOR THE
INCIDENTAL OR CONSEQUENTIAL
DAMAGE TO PROPERTY OR PERSONS
RESULTING FROM THE USE OF THIS
PRODUCT. ANY WARRANTY IMPLIED BY
LAW, INCLUDING BUT NOT LIMITED TO
IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS, SHALL
BE LIMITED TO ONE (1) YEAR FROM THE
DATE OF ORIGINAL PURCHASE.
WHETHER A CLAIM IS MADE AGAINST
SAWTOOTH PELLET GRILLS, INC., ON THE
BREACH OF THIS WARRANTY OR ANY
OTHER TYPE OF WARRANTY EXPRESSED
OR IMPLIED BY LAW, SAWTOOTH PELLET
GRILLS, INC., SHALL IN NO EVENT BE
LIABLE FOR ANY SPECIAL, INDIRECT,
CONSEQUENTIAL OR OTHER DAMAGES
OF ANY NATURE WHATSOEVER IN
EXCESS OF THE ORIGINAL PURCHASE
PRICE OF THIS PRODUCT. ALL
WARRANTIES BY SAWTOOTH PELLET
GRILLS, INC., ARE SET FORTH HEREIN
AND NO CLAIM SHALL BE MADE AGAINST
SAWTOOTH PELLET GRILLS, INC., ON ANY
ORAL WARRANTY OR REPRESENTATION.
Some states do not allow the exclusion or limitation
of incidental or consequential damages, or
limitations of implied warranties, so the limitations
or exclusions set forth in this limited warranty may
not apply to you. This limited warranty gives you
specific legal rights and you may have other rights,
which vary from state to state.

pg. 3
Procedures for Warranty Service
To register your grill go to:
http://www.sawtoothpelletgrills.com/support/registration
Contact your “Sawtooth Pellet Grill” dealer or Sawtooth directly for repair or replacement of your “in-warranty”
grill or parts.
Be prepared to furnish the following information:
1. Purchaser’s name, model, serial number, and date of purchase.
2. An accurate description of the problem.
3. Your dealer will handle all trouble shooting questions.

pg. 4
Wiring Diagram
Digital Programmable Controller:
YELLOW
BLUE
RED
WHITE
BLACK
115VAC
POWER
INPUT
TBO
BLACK A/C HOT
WHITE A/C COMMON
FUSE
l
O
Pellet
Prime
Temp
Probe
Display
Grill
Meat
Temp
Display
Actual
Set
Power
Fan
Igniter

pg. 5
Component Diagram

pg. 6
Caster Attachment
Tools –none
Push caster stem in to caster socket. Make sure it is
firmly seated.
Note: Some grills come with casters already in place.

pg. 7
Leg Attachment
Tools –½” open Wrench or Socket
Slide the threaded post on leg in to corner hole at
bottom of grill. Inside the grill put a lock washer and
nut on the threaded post. Put bolts in to the other
two holes and secure them from inside the grill with
lock washer and nut. (Note: if adding optional bottom
shelf it is easier to install by leaving nuts that secure
the leg loose to allow play in the legs.)

pg. 8
Lid Handle
Tools –7/16 Open end Wrench & Phillips screw driver
Place a plastic grommet in the end of each side of the
handle and press them in. Place the Phillips head bolts
through the pre drilled holes in the handle and the lid.
Place a nut on the back of each bolt and tighten until
snug.

pg. 9
Hopper Handle Attachment
Tools –Phillips screwdriver
Place a Phillips headed bolt through the handle
into the holes in the face of the hopper and
tighten. <The nuts for these bolts are already
attached to the hopper from the inside>
20
23

pg. 10
Grease Bucket Holder
Tools –7/16 Open end wrench & Phillips
screw driver
Place the Phillips headed bolt with washer
through the bracket and the grill. Then apply
the nut to the top and tighten.
11

pg. 11
Fire Box Installation
Insert Fire Box into slot in the right side of grill. Fire box should be flush with right side of grill.
Fire Tray Installation
Insert fire tray in to Fire box with “V” down and hole over igniter tube as shown.

pg. 12
Fire Shield Installation
Install the fire shield by placing over the fire box with even spacing on each side. Fire shield should be
placed against right wall of grill.

pg. 13
Drip Tray Installation
Install drip tray with notch at right side of grill. Bottom flange on drip tray will rest on drip tray rest at right
(above). The left side of drip tray will rest in the grease catch tray at the left of the grill (below). Drip tray
should be evenly space from front to back. Take care not to block air flow around sides of drip tray.

pg. 14
Initial Setup Instructions
This process ensures that all equipment is operating properly and your grill has been seasoned for future
use! Please run this initial set up procedure every 12 uses to ensure proper and optimal operation!
1. After proper assembly, wash all non-cooking surfaces inside of the grill with a mix of mild dish soap
and powdered laundry detergent. (Not where you intend to cook)
2. Completely rinse the inside of the unit with wet rag to remove any soap residue.
3. Apply a light coat of Vegetable oil to all areas of the grates, using a paper towel. This will help prime
the grates and prevent rust from developing during prolonged storage or damp weather.
4. Insure grill is on level ground to avoid hopper fires.
5. Follow the Ignition Sequence and allow the grill to run on high for manual or 450deg for digital for 30
minutes to cure the finish before you cook for the first time.
Ignition Sequence
NOTE: For grills equipped with Digital Programmable Controllers –Read Digital
1. Clean the fire pot by removing built up ash and any unburned pellets prior to each use to ensure
optimal performance. Note: Be very carefully that ash & pellets are cold before removing.
2. Locate the grill in an area in accordance with safety guidelines in this manual.
3. Load the hopper with Barbeque Grade Pellets then close the hopper lid. (Make sure the lid of the
hopper is always kept closed to protect your pellets.)
4. Plug the unit in to a 110 power outlet and unplug when finished cooking and Shut Down (see below)
procedures have been completed.
5. Press the I/O button on the digital controller. (Initial startup you need to hold the Prime button down
until you hear pellets drop into fire box)

pg. 15
Digital Controller Operation
1. Press the power button to start grill
2. Using the Temp Up/Dn buttons set the grill to the desired temp.
3. The grill will begin to produce smoke during startup. This is normal. Keep the lid closed.
4. The igniter will turn off automatically when the grill has cycled through the initial ignition procedure.
NOTE: as a safety feature the grill will shut down if the temp does not reach 150F in the first 30min
5. Run the grill for at least 15 minutes before adjusting the temperature control, to avoid buildup of
unburned pellets in the fire pot.
NOTE: At lower temperatures the fan will cycle on and off. This is normal operation to achieve the
lower temperatures with minimal variation.
CAUTION: If excessive flame is visible i.e. the grease pan is glowing bright red; turn the grill off.
And check for proper assembly once the grill has cooled.

pg. 16
Operation Manual
(Models 410 and 610)