SBM SB-3000 User manual

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SB-3000
Currency Discrimination Fitness Sorter
SEVICE MANUAL
Ver. 1.5
SBM Co., LTD
Head Office/ R&D Center
6F, Hyunwoo Bldg 206, Anayang 7-Dong, Manan-Gu, Anyang-City, Gyeonggi-Do, Korea 430-817

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Note
The information or material contained in this document is the property of SBM. Any recipient of
the information or material contained in this document shall not disclose or divulge, directly or
indirectly, this document or the information or material contained herein without the prior written
consent of SBM.
All copyrights, trademarks, patents and other rights in connection herewith are expressly
reserved to SBM and no license is created hereby.
The above duty of confidence also entails a prohibition of reproduction of this text without
specific authority, in writing, from SBM.

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Every person working at the Fitness Sorter; SB-3000 must have previously read and understand
the user manual and, specially the safety information. The Fitness Sorter; SB-3000 may only be
operated by authorized personnel and may be serviced by trained and authorized personnel.
Safety Information
Always be careful when using the machine. To reduce the risk of fire, electrical shocks,
and other injuries, keep these safety considerations in mind when installing, using, and
maintaining your machine:
Stability
Place the machine on a secure, stable surface. The machine can be seriously damaged
if it falls.
Power Supply
Provide correct power to the machine, as listed on the back of the machine. If you are
not sure of the type of power that is supplied to your office, call your electric company.
Grounding
If the plug has three prongs, it must be plugged into a grounded (three hole) outlet.
Grounded plugs and outlets are designed for your safety - do not try to make a three-
prong plug fit into a two-prong outlet by modifying the plug or outlet in any way. If you
cannot insert the plug into your wall outlet easily, then a qualified electrician should
inspect the outlet.
Overload
Do not plug too many electrical devices into a wall outlet or an extension cord. An
overloaded outlet could be a reason of a fire and electrical shock hazard.
Cleaning
Before cleaning the machine, unplug it from the power outlet. Clean exposed parts with
a soft cloth slightly dampened with water. Do not use aerosol cleaners.
Gas Leaks
Never use any machine close to a gas leak. If you think gas is leaking, call the gas
company immediately. A small electrical spark in the machine could cause a fire or
explosion.

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Precaution
When using the machine, these precautions should always be followed:
1. Never push objects of any kind into your machine through the case or cabinet
openings.
2. Do not use your machine near water, in wet locations, or outdoors.
3. Do not allow anything to rest on the power cord, line cord, or PC interface cable.
Do not locate your machine where the cords can be damaged by persons’ walking
on them.
4. Do not allow pets to chew on the power cord or PC interface cable.
5. Use supplies or cleaning materials only as directed. Keep all supplies and
materials out of the way of children.
6. The power supply turns this machine on and off. Make sure that your machine is
installed near an outlet and is easily accessible.
7. Never remove covers or guards that require a tool for removal. There are no
operator serviceable areas inside your machine. Refer servicing to authorized
service personnel.
8. Never defeats interlock switches. This machine is designed to restrict operator
access to unsafe areas. Covers, guards and interlock switches are provided to
ensure that the machine will not operate with covers opened.
9. Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instruction.
Managing the performance of the machine
This unit has many sophisticated sensors. Without proper maintenance, it cannot last its
good performance. Please read the ‘Chap8 Maintenance’ section of this manual
carefully, and do it everyday. When the performance is deteriorated on a sudden, please
clean all the sensors first before calling a service.

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Safety Notes
Your machine and the supplies are designed and tested to meet strict safety
requirements. Included are safety agency examination and approval and compliance to
established environmental standards. Please read the following instructions carefully
before operating your machine, and refer to them as needed to ensure the continued
safe operation of your machine.
Battery is used for ‘PBA POCKET’ in this machine. If wrong date and time are displayed
on LCD after correct setting, it is necessary to change the battery of ‘PBA POCKET’.
Please read the following instructions carefully before changing the battery.
Either the symbol , or a similar symbol, combined with the triangle shaped
warning sign from ISO 3864-2, or the following statement or equivalent text shall be
used:
WARNING
Hazardous moving ports!
Keep fingers and other body parts away
WARNING
Hazardous moving parts keep away from moving fan blades.

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FCC Compliance Statement
This manual user general symbols for safety information and symbols to identify special
dangers.
Refer to the below Icons before reading Manual.
Icon Word Explanation
DANGER
WARNING
This symbol with the signal word (Danger/ Warning) refers
to an immediate risk to life or health
CAUTION
This symbol is to identify safety information. Ignoring this
warning can result in damage to the system or endanger
data consistency.
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES.
OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS:
THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND THIS
DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING
INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

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Recommended Tools
Picture Name and Spec.
Picture Name and Spec.
L Wrench
Ø1.5
Hexagonal
Screwdriver
5mm
L Wrench
Ø2
Screwdriver(-)
2.5mm
Spanner
7mm
Screwdriver(+)
Ø6
Long-Nose
Multi-Meter
Nipper
Dust Blower
Aerosol
Anti-Static
Gloves
Rubber Coated
Dust Air Blower
 Dust Blower: Dust may cause to make a short in PCB so periodically clear dust apt to be
accumulated inside of machine.
 Anti-Static Gloves: In maintenance or repairing, recommended to put it on to protect static
caused to make a short.

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CONTENTS
1.0.0. INSTALLATION ------------------------------------------------------------------------------------------------------ 13
2.0.0. DESCRIPTION OF THE PARTS ------------------------------------------------------------------------------- 15
2.1.0. EXTERIOR VIEW ----------------------------------------------------------------------------------------------- 15
2.1.1. FRONT VIEW ------------------------------------------------------------------------------------------------- 15
2.1.2. REAR VIEW --------------------------------------------------------------------------------------------------- 15
2.1.3. INTERFACE VIEW ------------------------------------------------------------------------------------------- 16
2.2.0. INTERIOR VIEW ------------------------------------------------------------------------------------------------ 16
2.2.1. INSIDE VIEW (LEFT) ---------------------------------------------------------------------------------------- 16
2.2.2. INSIDE VIEW (RIGHT) -------------------------------------------------------------------------------------- 17
2.2.3. INSIDE VIEW (REAR) --------------------------------------------------------------------------------------- 17
2.3.0. PARTS -------------------------------------------------------------------------------------------------------------- 18
2.3.1. SENSOR -------------------------------------------------------------------------------------------------------- 18
2.3.2. ROLLERS ------------------------------------------------------------------------------------------------------ 23
2.3.3. PULLEY ---------------------------------------------------------------------------------------------------------- 24
2.3.4. TIMING BELTS ------------------------------------------------------------------------------------------------ 25
2.4.0. FUNCTION OF EACH BOARD -------------------------------------------------------------------------------- 26
3.0.0. OVERALL OF CONTROL --------------------------------------------------------------------------------------- 32
3.1.0. OVERALL OF CONTROL PANEL --------------------------------------------------------------------------- 32
3.2.0. OVERALL OF TOUCH SCREEN ---------------------------------------------------------------------------- 33
4.0.0. PREPARATION OF OPERATION ----------------------------------------------------------------------------- 35
4.1.0. READY FOR BANKNOTES ---------------------------------------------------------------------------------- 35
4.2.0. HOW TO ADJUST THE BILL GUIDE HOPPER -------------------------------------------------------- 36
4.3.0. HOW TO PLACE NOTES INTO THE HOPPER -------------------------------------------------------- 36
4.4.0. COUNTING ------------------------------------------------------------------------------------------------------ 37
5.0.0. BASIC OPERATION ----------------------------------------------------------------------------------------------- 38
5.1.0. PROCEDURE OF OPERATION ----------------------------------------------------------------------------- 38
5.1.1. FLOW CHART ------------------------------------------------------------------------------------------------- 38
5.1.2. CURRENCY SETTING ------------------------------------------------------------------------------------- 39
5.1.3. WORKING MODE SETTING ------------------------------------------------------------------------------ 39
5.1.4. COUNTING RESULT CONFIRMATION ----------------------------------------------------------------- 41
5.1.5. GRAND TOTAL ----------------------------------------------------------------------------------------------- 43

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5.1.6. PRINTING ------------------------------------------------------------------------------------------------------- 45
5.1.7. REJECT REASON (for SVC) ------------------------------------------------------------------------------ 48
5.2.0. WORKING MODE & FUNCTION ---------------------------------------------------------------------------- 49
5.2.1. SUMMARY ------------------------------------------------------------------------------------------------------ 49
5.2.2. BASIC WORKING MODE ---------------------------------------------------------------------------------- 49
■ FITNESS Mode --------------------------------------------------------------------------------------------- 49
■ COUNT Mode ------------------------------------------------------------------------------------------------ 51
■ FACE Mode -------------------------------------------------------------------------------------------------- 52
■ ORIENT Mode ----------------------------------------------------------------------------------------------- 52
■ ISSUE Mode ------------------------------------------------------------------------------------------------- 53
■ DISPENSE Mode ------------------------------------------------------------------------------------------- 54
■ OCR Mode ---------------------------------------------------------------------------------------------------- 55
5.2.3. USER DEFINED MODE ------------------------------------------------------------------------------------ 57
5.2.4. FUNCTIONS --------------------------------------------------------------------------------------------------- 59
6.0.0. USER MENU (for USER) ---------------------------------------------------------------------------------------- 62
■ LANGUAGE -------------------------------------------------------------------------------------------------- 63
■ MY GRAND TOTAL ---------------------------------------------------------------------------------------- 63
■ COUNT INFERFACE -------------------------------------------------------------------------------------- 63
1. START COUNTING ------------------------------------------------------------------------------------- 63
2. POCKET CAPACITY ----------------------------------------------------------------------------------- 64
3. ACCEPT RESULT --------------------------------------------------------------------------------------- 64
4. PRINT RESULT ------------------------------------------------------------------------------------------- 64
■ USER INTERFACE ----------------------------------------------------------------------------------------- 64
1. TOUCH CALIBRATION -------------------------------------------------------------------------------- 64
2. SET DATE/ TIME ---------------------------------------------------------------------------------------- 64
3. SELECTION WAY --------------------------------------------------------------------------------------- 64
4. SORTING ORDER -------------------------------------------------------------------------------------- 64
5. LCD BRIGHTNESS ------------------------------------------------------------------------------------- 64
6. BEEP ------------------------------------------------------------------------------------------------------- 64
7. POWER SAVING ---------------------------------------------------------------------------------------- 64
■ INFORMATION ---------------------------------------------------------------------------------------------- 65
1. ABOUT SB3000 ----------------------------------------------------------------------------------------- 65
2. A/S CALL NUMBER ------------------------------------------------------------------------------------ 65
■ FACTORY DEFAULT --------------------------------------------------------------------------------------- 65

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7.0.0 ADMIN MENU (for ADMINISTRATOR) ------------------------------------------------------------------------- 66
■ LOADING DEFAULT --------------------------------------------------------------------------------------- 67
■ CHAGNE PASSWORDS ---------------------------------------------------------------------------------- 67
■ MACHINE SETTING --------------------------------------------------------------------------------------- 67
1. STATION ID ----------------------------------------------------------------------------------------------- 67
2. ETHERNET ------------------------------------------------------------------------------------------------ 67
3. PRINTER -------------------------------------------------------------------------------------------------- 67
4. CUSTOMER DISPLAY --------------------------------------------------------------------------------- 68
■ VALUE SETTING ------------------------------------------------------------------------------------------- 68
1. CF LEVEL ------------------------------------------------------------------------------------------------- 68
2. FITNESS -------------------------------------------------------------------------------------------------- 69
■ FUNCTION ON/OFF --------------------------------------------------------------------------------------- 72
1. CF ITEMS ------------------------------------------------------------------------------------------------- 72
2. TAPE IN OUNT MODE -------------------------------------------------------------------------------- 72
■ USER SETTING --------------------------------------------------------------------------------------------- 72
1. CONCURRENT USER --------------------------------------------------------------------------------- 72
2. SETTING PLACE --------------------------------------------------------------------------------------- 73
■ GRAND TOTAL ---------------------------------------------------------------------------------------------- 73
1. GRAND TOTAL TYPE --------------------------------------------------------------------------------- 73
2. CLEAR ----------------------------------------------------------------------------------------------------- 73
3. INITIALIZE ALL ------------------------------------------------------------------------------------------ 73
4. SUMMARY ------------------------------------------------------------------------------------------------ 73
5. EACH USER --------------------------------------------------------------------------------------------- 74
■ LOG DATA ---------------------------------------------------------------------------------------------------- 76
8.0.0. SEVICE MENU ------------------------------------------------------------------------------------------------------ 78
8.1.0. SAVING DEFAULT ------------------------------------------------------------------------------------------------ 79
8.2.0. ADMIN PWD ------------------------------------------------------------------------------------------------------ 79
8.3.0. DOWNLOAD TARGET ----------------------------------------------------------------------------------------- 79
8.4.0. MACHINE MANAGEMENT ----------------------------------------------------------------------------------- 80
8.4.1. PROGRAM UPDATA ---------------------------------------------------------------------------------------- 80
8.4.2. TOUCH CALIBRATION ------------------------------------------------------------------------------------- 80
8.4.3. CALIBRATION (SHADING) -------------------------------------------------------------------------------- 80
8.4.4. MACHINE TEST ---------------------------------------------------------------------------------------------- 81
8.4.5. LOG DATA ------------------------------------------------------------------------------------------------------ 83
8.5.0. MACHINE SETTING -------------------------------------------------------------------------------------------- 84