Schumacher 00-99-000659 User manual

Portable Power
Jump Starter/DC Power Source

AC Power
CAUTION:
Read all Safety Rules and Operating Instructions,
and follow them with each use of this product.
00-99-000659/0606
OWNER’S MANUAL
Schumacher Electric Corporation
Mount Prospect, IL 60056 U.S.A.

Customer Service Returns
P.O. Box 280, 1025 E. Thompson, Hoopeston, IL 60942-0280
Questions? Call Customer Service: 1-800-621-5485





2
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS .....................................................................3
PERSONAL SAFETY PRECAUTIONS........................................................................3
 .......................................4
Charge Internal Battery..........................................................................................4
OPERATING INSTRUCTIONS.....................................................................................4
Jump-Starting A Vehicle Engine............................................................................4
Powering a 12 Volt DC Device...............................................................................5
12 Volt DC Electrical Device Example Run-Time Chart ........................................5
Using the Air Compressor......................................................................................6
Using the Built-in Swivel Light................................................................................6
Replacing the Built-In Swivel Light Bulb ................................................................6
 ...............................................................................7
Important Safety Instructions.................................................................................7
Using the Inverter...................................................................................................7
.........................................................................8
 ..............................8
Troubleshooting the Inverter ..................................................................................8
DIGITAL DISPLAY FUNCTIONS .................................................................................9
CHARGING THE INTERNAL BATTERY .....................................................................9
Using the Male-to-male Charging Cord.................................................................9
STORAGE AND MAINTENANCE..............................................................................10
SPECIFICATIONS ......................................................................................................10
WARRANTY ............................................................................................................... 11

Model PP-18400CI, Jump Starter/DC Power Source, Air Compressor and AC Power.
This manual will explain how to use Model PP-18400CI safely and effectively. Please
read and follow these instructions and precautions carefully.

3
WARNING: POSSIBLE EXPLOSION HAZARD, CONTACT WITH BATTERY ACID
MAY CAUSE SEVERE BURNS AND BLINDNESS. KEEP OUT OF REACH OF
CHILDREN.
To reduce risk of battery explosion, follow these instructions and those published by
battery manufacturer and manufacturer of any equipment you intend to use in vicinity
of battery. Review cautionary markings on these products and on engine.
IMPORTANT SAFETY INSTRUCTIONS






This manual contains important safety and operating instructions for the Portable Power
model PP-18400CI.
WARNING: Handling the cord on this
product or cords associated with acces-
sories sold with this product, may expose
you to lead, a chemical known to the State
of California to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
• Do not expose the Portable Power to
rain or snow.
PERSONAL SAFETY PRECAUTIONS
•     
protection when working with lead acid
batteries. Always shield eyes during use
and wear safety glasses.
• Make sure someone is within range of
your voice or close enough to come to
your aid when you are working near a
lead-acid battery.
• 
nearby in case battery acid contacts
skin, clothing, or eyes. If this happens,
wash immediately with soap and water.
Then get medical attention.
•  while work-
ing with a battery. Acid particles (cor-
rosion) may get into your eyes. If acid
enters the eye area, rinse with cold water
for at least 10 minutes and get medical
help immediately.
• Remove all personal metal items
from your body such as rings, bracelets,
necklaces and watches, while working
with a lead-acid battery. A battery can
produce a short circuit current high
enough to weld a ring (or the like) to
metal, causing a severe burn.
• Never touch the battery clamps to-
gether when the Portable Power is on.
You could cause a spark and damage
the internal battery.
• Never operate the Portable Power if it
has received a hard blow, been dropped
or otherwise damaged. Take it to a
qualied professional for inspection and
repair.

4
• Take care not to drop any metal tool
or metal object onto the battery. This
may spark or short circuit the battery or
another electrical device that may cause
an explosion.
•  operate the Portable Power in
an open, well-ventilated area.
• Never smoke, use matches or cigarette
lighter or allow a spark or ame in the
vicinity of the battery or engine. Batteries
generate explosive gases.
• Never operate the Portable Power if it
has damaged lead wire or clamps. If
damaged, have the lead wire replaced
by a qualied technician.
•      
 Never charge a frozen bat-
tery.
• 
clear of fan blades, belts, pulleys
and other parts that may cause injury.

CHARGE INTERNAL BATTERY
After removing the PP-18400CI from the
carton, charge it 48 – 72 hours before
using even if the green CHARGING STA-
TUS LED glows.
1. Make sure the PP-18400CI is OFF.
The ON / OFF switch is located on
the right side.
2. To charge, plug wall charger adaptor
into the CHARGING ADAPTOR port
on the right side, located under the
ON / OFF switch.
3. Plug the wall charger plug into a
110 volt AC electrical wall outlet.
The green CHARGING STATUS
LED located on the front panel will
blink indicating there is power to
PP-18400CI.
4. When the internal battery has reached
full charge, the CHARGING STATUS
LED will glow green. This could
take up to 48 to 72 hours on some
charges due to age and condition
of the battery. The PP-18400CI will
automatically drop into a oat mode
and maintain the internal battery at
full charge without damaging bat-
tery.
OPERATING INSTRUCTIONS

NOTE: The inverter must be in the OFF
(0) position before using the Jump Start
feature.
1. Make sure the PP-18400CI is OFF.
The ON / OFF switch is located on
the right side.
2. Turn vehicle ignition OFF before mak-
ing cable connections.
3. Rest the PP-18400CI on a at, stable
surface near the vehicle battery and
away from moving engine parts.
CAUTION: To prevent sparking, NEV-
ER allow clamps to touch together or
to contact the same piece of metal.
4. Remove red and black clamps stored
on the sides of the PP-18400CI.
5. Connect POSITIVE red clamp (+) to
the POSITIVE terminal of the vehicle
battery (Negative Ground System)*.
6. Connect NEGATIVE black clamp (-)
to an unpainted and unmoving part of
the vehicle chassis or engine block.
CAUTION: If you have connected the
clamps backwards, an audible alarm
will sound and the JUMP STARTER
REVERSE HOOK-UP LED will turn
on. Do NOT turn on PP-18400CI
or serious damage could occur.
Reverse the connections and the
audible alarm will stop and the ON
LED will turn off.
7. Turn ON the PP-18400CI.
8. Turn the key and crank the engine. If
the engine does not start within 5 – 8

5
12V DC eleCtriCal DeViCe example run-time Chart
  
  
 9 Watts 
  
  7 Hours
Electric Coolers  3 Hours
  
 Estimated run-times. Actual time may vary. Times are based on the internal
battery being fully charged.
seconds, wait at least 1 minute before
attempting to crank the vehicle again.
This permits the internal battery to
cool down.
9. After engine starts, turn OFF the
PP-18400CI.
10. Disconnect clamps in this order:
NEGATIVE black ( - ) and then POSI-
TIVE red ( + ). Store clamps on each
side of the case.
11. Charge the PP-18400CI as soon as
possible after jump-starting.
 In the rare case of jump-
starting a vehicle that has a positive-
grounded vehicle electrical system,
connect the NEGATIVE black clamp
(-) to the negative terminal of the ve-
hicle battery. Then connect the POSI-
TIVE red clamp (+) to an unpainted
and unmoving part of the vehicle
chassis or engine block. If you are
unsure of the nature of the vehicle’s
electrical grounding system, check
the owner’s manual of the vehicle. To
disconnect clamps, reverse order.

The PP-18400CI is a power source for all
12 volt DC accessories equipped with a
12V accessory plug. Ideal for power out-
ages, shing excursions, camping trips,
tailgating parties, etc. Important: Use
accessories requiring no more than 15
amps. If the 12V DC device draws more
than 15 amps, the circuit breaker will trip.
If the circuit breaker trips, it will automati-
cally reset.
To operate a 12V DC device:
1. Make sure the device to be powered
is OFF.
2. Open the protective cover of the 12V
DC power outlet on the front panel of
the PP-18400CI.
3. Plug the 12V DC power cord of de-
vice into the 12V DC power outlet,
and turn ON the 12V DC device (if
needed).
4. Charge the PP-18400CI as soon as
possible after each use.
NOTE: Because the DC power out-
let is internally wired directly to the
internal battery, extended operation
of a 12V DC device may result in
excessive battery drain.

6
USING THE AIR COMPRESSOR
CAUTION: Read instructions of the
product being inated before using the air
compressor. The air compressor is rated
250 PSI. Avoid over ination. Do NOT
exceed the manufacturer’s recommended
pressures. Do NOT leave the air compres-
sor unattended during use.
1. Remove air c o mpres s or hose
wrapped in the back storage com-
partment.
2. To inate a tire, attach the permanent
nozzle connected to the end of the air
compressor hose and attach to tire
stem. Flip down lever.
3. To inate items other than tires, use
one of the three nozzles stored in the
center back left compartment. Slide
the panel to the left to open. Attach
nozzle to end of air compressor
hose, attach to product and ip down
lever.
4. The 3-way air compressor ON switch
is located on the back lower left side.
NOTE: There are two speeds of ina-
tion: SLOW – push switch left (I) or
FAST, push switch right (II). Inate
product and be careful to monitor the
air pressure on air compressor gauge
located on upper right back side. DO
NOT OVER INFLATE.
5. When product is inated to proper air
pressure, turn OFF air compressor
by pushing air compressor switch to
OFF (O).
6. Remove nozzle and hose from prod-
uct. Store hose and nozzles in their
compartments.
NOTE: Do not run for more than 10 min-
utes maximum at a time. If you do, allow
the PP-18400CI to cool down for 10 min-
utes before using again. If the compressor
overheats, the built-in thermal protection
will turn the PP-18400CI off. Wait a few
minutes and it will automatically restart.
ESTIMATED TIME FOR INFLATING
Vehicle Tires
13" to 16" 6 to 24 minutes
Bike Tire 1 to 3 minutes
Sports Balls 30 seconds

The built-in swivel light is located on the
left side of the back of the PP-18400CI.
With a fully charged internal battery, the
built-in light should provide 18 to 26 hours
of continuous useful light, depending on
ambient conditions.
1. Position the PP-18400CI on a at,
stable surface near the intended work
area.
2. Pull tab up to remove light from stor-
age. Turn light in direction needed.
3. To turn light ON, push red button in
back of light. The light and green LED
will light.
4. To turn OFF, push red button. The
light and green LED will turn off.
IMPORTANT: Turn off light before
placing light in its storage space
otherwise battery drain occurs.
5. Charge PP-18400CI as soon as pos-
sible after using built-in light.
   
LIGHT BULB
1. Turn light off.
2. Pop out protective plastic lens
cover.
3. Gently grasp the bulb and twist until
notch in bulb lines up with retaining
tab.
4. Insert a replacement bulb of same
type and rating, and twist clockwise
one quarter-turn to screw in new
bulb.
5. Test light by switching light on and
off.
6. Replace lens cover.

7

IMPORTANT SAFETY INSTRUCTIONS
NOTE: The JUMP START switch must
be in the OFF position before using the
inverter.
• The PP-18400CI comes with an internal
inverter.It mustbe wellventilatedin order
to properly disperse heat while it is in
use. Make sure there are several inches
of clearance around the top and sides
of the PP-18400CI. DO NOT block the
vents on the back of the PP-18400CI.
• Make sure the PP-18400CI is not close
to any potential source of ammable
fumes, gases or clothing.
• Keep the PP-18400CI dry.
• DO NOT allow the PP-18400CI to come
into contact with rain or moisture.
• DO NOT operate the PP-18400CI if
you, the PP-18400CI, the device being
operated or any other surfaces that may
come in contact with any power source
are wet. Water and many other liquids
can conduct electricity, which may lead
to serious injury.
• Do not place the PP-18400CI on or near
heating vents, radiators or other sources
of heat.
• Do not place the PP-18400CI in direct
sunlight.
• The ideal air temperature for operation
is between 50° and 80°F.
• Do not use inverter near open engine
compartment.
• Do not modify the AC receptacles in any
way.

It is important to know the continuous
wattage of the device you plan to use
with the inverter. The PP-18400CI must
be used with devices drawing 400 watts
or less. If the wattage is not marked on
the device, an estimate can be made by
multiplying the AC input current (Amps)
by the AC voltage (110V).
Devices like TVs, fans or electric motors
require additional power to start (com-
monly known as the “starting or peak
power”). The PP-18400CI can supply a
momentary surge in wattage; however,
even devices rated less than the maxi-
mum 400 watts can exceed the inverters
surge capability and cause an automatic
overload shutdown.
Make sure the device you are using is
compatible with a modified sine wave
inverter.
CAUTION: Always run a test to establish
whether the inverter will operate a particu-
lar piece of equipment or device.
NOTE: In the event of a power overload,
the inverter is designed to automatically
shut down. This safety feature prevents
damaging the inverter while testing de-
vices and equipment with the 400-watt
range.
IMPORTANT: When powering two-110
volt AC accessories, the combined watts
should not exceed 400 watts.

8
110V aC eleCtriCal DeViCe example run-time Chart
  


 
  


 
The maximum continuous load is 400 watts.
 Estimated run-times. Actual time may vary. Times are based on the internal
battery being fully charged.

There are two-110 volt AC POWER outlets
located on the front panel.
To operate a 110 volt AC device:
1. Make sure the device to be powered
is OFF.
2. Plug the 110V AC device power cord
into a AC POWER outlet located on
the front panel. Push the INVERTER
switch located on left side of front
panel to ON (I). The digital display
will show 0.
3. Turn ON the 110V AC device. The
digital display will show the draw of
watts from device plugged in.
4. If a device will not operate properly
when rst connected to the inverter,
push the INVERTER rocker switch
ON (I), OFF (0), and ON (I) again in
quick succession. If this procedure
is not successful, it is likely the PP-
18400CI inverter does not have the
required capacity to operate the
device(s) in question. Make sure the
wattage does not exceed 400.
5. Turn OFF (0) the INVERTER switch
when nished.
6. Charge the PP-18400CI as soon as
possible after each use.
CAUTION: Incorrect operation of your
inverter may result in damage and per-
sonal injury. Electrical current on a 110
volt circuit can be very dangerous.

 

Continuous load demand or wattage
exceeds 400 watts. Push INVERTER
switch to the OFF (0) position.
Determine source of problem, and re-
solve it before reusing the inverter.
 
Voltage from the internal battery
drops to approximately 10.5 volts.
When the power input drops to ap-
proximately 11 volts an alarm will
sound for an extended period.
 
The PP-18400CI inverter temperature
exceeds 145º F.
NOTE: The PP-18400CI is tted with
a cooling fan that runs continuously
for loads drawing 25 watts or higher.
If cooling fan is unable to maintain
a cool enough temperature for safe
operation, inverter will automatically
shut down. If inverter automatically
shuts down or a continuous audible
alarm is heard, push INVERTER
switch to the OFF (0) position. Deter-
mine source of problem, and resolve
it before reusing the inverter.

9
DIGITAL DISPLAY FUNCTIONS
1. PP-18400CI – To check the internal
battery’s status, press the DISPLAY
button on the front of the PP-18400CI.
The display will show the voltage of
the internal battery.
2. When hooked up to the vehicle's
battery, the digital display shows the
combined vehicle's voltage and the
PP-18400CI's internal battery volt-
age.
3. AC Power – When using the PP-
18400CI inverter, the digital display
shows the wattage and voltage of
the device being powered. Push the
DISPLAY button to read wattage
or push DISPLAY button again to
read voltage. The internal battery is
specically designed to deliver high
power jump-starting as well as repeti-
tive deep cycling performance.
CHARGING INTERNAL BATTERY
NOTE: Internal battery’s status DISPLAY
is most accurate when the Portable Power
PP-18400CI has been disconnected from
all devices and charging sources for at
least 30 minutes. The DISPLAY feature
will not work when the Portable Power is
being charged.
CAUTION: Operating the Portable Power
PP-18400CI while the internal battery is
being charged may cause permanent
damage to the PP-18400CI.
1. To check the internal battery’s charge
level, press the DISPLAY button. The
Digital Display will show the battery’s
voltage.
2. To c harge, fo llow instructions
CHARGE INTERNAL BATTERY on
page 4.
3. Once the battery is fully charged,
the built-in charger automatically
switches to oat-mode monitoring,
which trickle charges the battery
and keeps it fully charged without
overcharging so the PP-18400CI may
be left permanently connected to the
electrical wall outlet.

ING CORD
The internal battery may also be charged
while you drive by using the male-to-male
accessory cable (included).
1. Make sure the PP-18400CI is OFF.
2. Insert one end of the male charging
cord into the PP-18400CI’s 12V DC
power outlet and the other end into
the vehicle’s accessory outlet (lighter
socket). Important: Disconnect
power cord from the PP-18400CI and
the vehicle’s accessory outlet when
engine is not running.

10
SPECIFICATIONS
Internal Battery Type Maintenance-free AGM Lead-acid
Nominal Voltage 12 Volt DC
Capacity 18 Ah
DC Power Outlet 15A
Built-in Light Bulb (Replaceable) 2.5w/12v DC
Jumper Cables Heavy Duty 24 Inch
Dimensions (H X W X D) 12 H X 11.5 X 10.5 Inches
Product Weight 24.5 Lbs.
AC POWER SPECIFICATIONS
Maximum Continuous Power ........................................................................ 400 Watts
Surge Capacity (Output Wattage) ................................................................. 800 Watts
No Load Current Draw ................................................................................. <0.4 Amps
Wave Form .....................................................................................Modied Sine Wave
Input Voltage Range............................................................................ 10.5 – 15.5V DC
AC Outlets .................................................................Two, 110V AC 3-Prong grounded
STORAGE AND MAINTENANCE
Charge the PP-18400CI internal battery before rst use and after every use thereafter.
The internal battery will gradually self-discharge (lose power) over time, especially in
warm environments. Leaving the battery in a discharged state may result in permanent
battery damage. To ensure satisfactory performance and avoid permanent damage,
charge the internal battery every 2 to 3 months. The PP-18400CI may be left permanently
connected to the AC electrical wall outlet. Store in a cool dry place.

11
LIMITED WARRANTY
Schumacher Electric Corporation warrants your unit to be free from defects in material
and workmanship, excepting abuse or misuse, for a period of one year from the date of
sale to the original user or consumer purchaser. If your unit fails or malfunctions within
the rst 30 days of the warranty, we will replace it with a new unit. If your unit malfunc-
tions or fails within the 12 month warranty period because of a defect in material or
workmanship, we will repair without charge.
The internal battery, excluding units with swollen batteries or melted battery terminals,
carries a 90-day warranty from the date of purchase. Proof of purchase required. All
battery replacements will be at the sole discretion of the manufacturer or his designated
agents.
This warranty is in lieu of all other express warranties. The duration of any implied war-
ranty, including but not limited to any implied warranty of merchantability or tness for
a particular purpose, made in respect to your unit is limited to the period of the express
warranty set forth above.
For warranty service, return your product, with proof of purchase, to the factory or a
designated agent:
Schumacher Electric Corporation
Warranty Service Department
1025 E. Thompson Street, PO Box 280
Hoopeston, IL 60942
Phone [phone]
Customer Service hours: 7 AM to 4 PM CST.
You will be responsible for all insurance and freight or other transportation charges to
the factory or point of repair. We will return your unit freight prepaid if repair is covered
under warranty. Your unit should be properly packed to avoid damage in transit, since
we will not be responsible for any such damage.
In no event shall Schumacher Electric Corporation be liable for consequential or incidental
damages. Some states do not allow limitations on the length of the implied warranty or
the exclusion or limitation of incidental or consequential damages, so the above limita-
tions or exclusions may not apply to you. This warranty gives you specic legal rights
and you may also have other rights which vary from state to state.

12
Send Warranty Product Repairs to: Schumacher Electric Corporation,
1025 East Thompson, Hoopeston, IL 60942-0280.
Call Customer Service if you have questions: 1-800-621-5485.
801 Business Center Drive, Mount Prospect, IL 60056-2179
ELECTRIC CORPORATION
CONTAINS SEALED NON-SPILLABLE LEAD-ACID BATTERY.
MUST BE DISPOSED OF PROPERLY.
WARNING: Possible explosion hazard. Contact with battery acid
may cause severe burns and blindness. Keep out of reach of
children.