Sea-Fire FM200 FG Service manual

SEA-FIRE MARINE
DIVISION OF METALCRAFT, INC
9331 A PHILADEPHIA ROAD
BALTIMORE, MARYLAND 21237 USA
TEL 410 687 5500 FAX 410 687 5503
Website: www.sea-fire.com
SEA-FIRE EUROPE LTD
UNIT 7. IO CENTRE. STEPHENSON ROAD
FAREHAM,HAMPSHIRE
PO15 5RU, UNITED KINGDOM
PH: 44 (0) 1329 847225
FX: 44 (0) 1329 847226
20
FM200®
MODEL FG & FD FIRE EXTINGUISHERS
INSTALLATION INSTRUCTIONS
OWNER’S MANUAL
THIS MANUAL IS AN INTEGRAL PART OF THE SYSTEM AND AS SUCH, THE
EXTINGUISHER MUST BE INSTALLED AND MAINTAINEDACCORDINGLY.
U.S. COAST GUARD APPROVED FM APPROVED
No. 162.029/237/0
READ AND COMPLY WITH THESE INSTRUCTIONS, WARNINGS
AND LIMITATIONS BEFORE INSTALLING.
SUITABLE FOR USE FG MODELS: 0°F (-18°C) TO 130°F (54°C)
FD MODELS: 20°F (-7°C) TO 130°F (54°C).
ALWAYS MAINTAIN THIS OWNER’S MANUAL NEARBY
FOR OPERATOR REFERENCE.
OWNERS MANUAL PN: 123-194, REV. B
PRINTED IN USA
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2
Section 15 — Regulatory Information
U.S.FederalRegulations:The componentsofthis productare eitheron theTSCAInventoryor
exempt (i.e. impurities, a polymer complying with the exemption rule at 40 CFR 723.250) from
theInventory.
State Regulations: None Known
Section 16 — Other Information
NFPACodes: Health: 1 Flammability: 0
Reactivity: 0 Other: X
HMIS Codes: Health: 1 Flammability: 0
Reactivity: 0 Protection: X
DISCLAIMER OF EXPRESSED AND IMPLIED WARRANTIES:
Metalcraft/Sea-Fire Marine, Inc. has taken reasonable care in preparing this document, how-
ever, since the use of this information and the conditions of use of the product are not within
the control of Metalcraft/Sea-Fire Marine, Inc., it is the user’s obligation to determine the con-
ditions of safe use of this product. The information in this document is offered with no warran-
ties or representations as to accuracy or completeness and it is the responsibility of each
individual to determine the suitability of the information for their particular purpose(s).
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Section 7 — Handling and Storage
Handle, transport and store carefully and securely to avoid accidental knocking over or other
severe physical impacts. Do not expose to direct heat sources. Do not over-pressurize.
Section 8 — Exposure Controls/Personal Protection
Respiratory:None
Protective Gloves: Leather gloves are recommended when handling cylinders.
Eye Protection: Eye protection is recommended when handling cylinders.
OtherProtective Clothingor Equipment:Safety shoesare recommendedwhen handlingcylin-
ders.
Work Hygienic Practices: Wash thoroughly after handling. Wash contaminated clothing
before reuse.
Section 9 — Physical & Chemical Properties
Appearance: Colorless gas PhysicalState: Gas
Odor: Odorless Solubility in Water: 260 mg/L
Section 10 — Stability and Reactivity
Stability: Stable under normal conditions of handling and use.
Conditions toAvoid: None
Section 11 — Toxicological Information
VALUE (LD50 or LC50) Animal Routes Components
>788.696 ppm/4H Rat Acute Inhalation 1.1.1.2.3.3.3 Heptafluoropropane
The human health hazards of this product are expected to be similar to other liquefied gases
including N2, C02, CFCs, HCFCs, and HBFCs. Therefore, direct eye or skin contact with the
liquidor coldgas cancause chilling or possibly frostbite of exposedtissues. Inhalation ofhigh
concentrations can be harmful or fatal due to oxygen deprivation and/or heart irregularities
(arrhythmias). Misuse of the products by deliberately inhaling high concentrations of this gas
could cause death without warning. Persons with preexisting cardiac or central nervous sys-
tem disorders may be more susceptible to effects of an overexposure.
Section 12 — Ecological Information
No ecological information is available.
Section 13 — Disposal Considerations
Dispose of waste and empty cylinders as allowed by current Local, State/Province, or Federal
laws and regulations.
Section 14 — Transport Information
Proper Shipping Name: Heptafluoropropane
ID Number: UN3296
Hazard Class: 2.2
Packing Group: N/A
Labels: Non-flammable gas
Packing Instructions: 200
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WARNING
CONCENTRATEDAGENTANDBY-PRODUCT OFAPPLICATIONTO FIREARE TOXIC.AVOID
BREATHINGOF FUMES OR PROLONGED EXPOSURE.ACCIDENTALDISCHARGEDURING
HANDLINGOR INSTALLATION MAYCAUSESERIOUS INJURY.BEFOREATTEMPTINGTO
INSTALLTHIS DEVICE, READAND COMPLY WITH INSTRUCTIONS, WARNINGS,AND
LIMITATIONS CONTAINED IN THIS MANUAL. DO NOT LIFT, CARRY, OR HANDLE BY
SENSORVALVE/DETECTOR.THE SENSOR/VALVEDETECTOR IS VISUALLY DESCRIBED IN
FIGURE 4 OF THIS MANUAL. DO NOTDROP. KEEPAWAY FROM HEAT. KEEPAWAY FROM
CHILDREN.
WARNING
PRIORTO PERFORMINGMAINTENANCE WITHINTHEPROTECTED
COMPARTMENT,ALWAYS INSTALLSAFETYPINEXTINGUISHER SYSTEM
TOAVOIDACCIDENTALDISCHARGE.ATCOMPLETIONOF MAINTENANCE,
REMOVESAFETY PINFROMTRIGGERASSEMBLY,AND STOREIN
HOLDINGTIE LOCATED ON CYLINDER.
OWNER’S MANUAL & INSTALLATION GUIDE
SEA-FIREFM-200®AUTOMATIC FIREEXTINGUISHER MANUAL: PART NO.123-194
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APPLICATION
FM-200®(CF3CHFCF3), the extinguishing agent, used in all Sea-Fire “FG” and “FD” series fire
extinguishers, is a suitable EPAaccepted alternate replacement for Halon. FM-200® is
electrically nonconductive and residue free extinguishing agent that requires no cleanup.
These features and the versatility of design make the “FG” and “FD” series fire extinguisher lines
ideal for a broad range of applications. These applications would include marine, commercial and
industrial use where electrical or flammable liquids are the likely source of fire.
Sea-Fire “FG” and “FD” series have passed a rigid testing program and carry a Factory Mutual
Research Corp. (FM) and United States Coast Guard (USCG) approval for fire suppression
applications in marine pleasure craft, uninspected vessels, and Subchapter “T” inspected
vessels, subject to the approval of the local Officer in Charge, Marine Inspection (OCMI). This
would include many applications such as engine and generator rooms, electrical compartments,
paint and flammable storage lockers.
Sea Fire “FG” and “FD” extinguishers are designed to induce a minimum atmospheric
concentration of 8.7 percent within the protected compartment.* The specification table in this
manual lists the minimum and maximum approved compartment volume (size) allowable for each
model. Volume can be determined by multiplying the compartment’s length x width x height
which equals the volume In cubic feet or meters (LxWxH=V).
* Reference: NFPA 2001, UL2166.
CAUTION: NEVER INSTALLAUNIT WITHA VOLUME RATING LESS THEN THE GROSS
VOLUME OF THE COMPARTMENT TO BE PROTECTED. DO NOT DEDUCT FOR ENGINES,
REMOVABLE TANKS OR OTHER EQUIPMENT.
Exception: If the boat manufacturer has placed a permanently affixed label in the engine
compartment specifying the gross volume less the volume of permanently installed tankage, then
this volume may be used to determine the proper size extinguisher. Check the specification table
for proper application before making installation.
SYSTEM OPERATIONS
Sea-Fire units described in this manual are automatically actuated by a temperature sensor
valve. Discharge will occur when the sensor valve temperature rises to the system activation
point as shown in the specification table and on the label attached to each unit. Upon discharge,
which is accompanied by a loud report and a hissing sound, the extinguishing agent (FM-200®)
floods the compartment with an electrically nonconductive, noncorrosive vapor that stops the
combustion process through both physical and chemical means. FM-200®, being an efficient
heat transfer agent, literally removes heat energy from the fire to the extent that the combustion
reaction cannot sustain itself.
CAUTION: IN CASE OF EXTINGUISHER DISCHARGE, DO NOT RUSH TO OPEN THE
PROTECTED COMPARTMENT. LET THE EXTINGUISHING AGENT WORK FOR SEVERAL
MINUTES. HAVE APORTABLE EXTINGUISHER AVAILABLEAND USE CARE WHEN
OPENING THE COMPARTMENT.
AVOID BREATHING FIRERELATEDFUMESOR VAPOR.
NOTE: It is important to retain the designed vapor concentration within the compartment to insure
complete fire outage. Upon discharge, diesel engine(s) and all powered ventilation (blowers)
must be shut down.
PRESSURE SWITCH
Sea-Fire “FG” and “FD” series extinguishers are equipped with a factory installed pressure switch
which is intended for cylinder pressure supervision and may also be used to control other
electrical functions (engine shutdown, air exchange equipment etc.).
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MSDS No. SF002
MATERIALSAFETYDATASHEET
Section 1 — Company and Chemical Identification
METALCRAFT/SEA-FIREMARINE EMERGENCY PHONE: 1-800-535-5053
9331-APHILADELPHIA ROAD PHONE: 1-800-445-7680
BALTIMORE, MARYLAND21237DATE: NOVEMBER 10, 2005
http://www.sea-fire.com PRODUCT NAME: Fire Extinguisher
Section 2 — Hazardous Ingredients/ Identity
C.A.S. INGREDIENTNAME OSHAPEL ACGIHTLV OSHASTEL
431890 HEPTAFLUOROPROPANE NOTESTAB. NOTESTAB. NOTESTAB.
Section 3 — Hazard Identification
Emergency Overview: HEPTAFLUOROPROPANE is a colorless, odorless gas. Direct eye or
skin contact with the liquid or cold gas can cause chilling or possibly frostbite of exposed
tissues. Inhalation of high concentrations can be harmful or fatal due to oxygen deprivation
and/or heart irregularities. Fire Extinguisher cylinders are pressurized. Although unlikely, a
cylinder could be propelled and cause bodily injury and/or property damage if the valve is
broken due to improper handling or storage.
Section 4 — FirstAid Measures
Skincontact: Flush withwater,treat forfrostbite ifnecessary bygently warmingaffectedareas.
Consult a physician.
Eye contact: Immediately flush eyes with plenty of water for at least 15 minutes. Consult an
ophthalmologist.
Inhalation: Remove victim(s) to fresh air, as quickly as possible. If not breathing, qualified
personnelshould administer artificial respiration. Getmedical attention.If breathingis difficult,
administeroxygen.
Ingestion: No first aid should be needed. Not considered a potential route of exposure.
Section 5 — Fire Fighting Measures
Flammability: Not flammable.
Conditions of flammability: Will not burn.
Extinguishing media: Use appropriate extinguishing media for surrounding fire.
Keep cylinders cool with water spray applied from a safe distance.
Section 6 — Accidental Release Measures
Evacuate the area and ventilate. Do not enter areas where high concentrations may exist
(especially confined or poorly ventilated areas) without appropriate protective equipment in-
cluding a self-contained breathing apparatus.
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MANUAL DISCHARGE CABLE ASSEMBLY
MODEL LENGTH MODEL LENGTH
SMAC-6 6 FT / 1.83 M SMAC-20 20 FT / 6.10M
SMAC-8 8 FT / 2.43 M SMAC-22 22 FT / 6.71 M
SMAC-10 10 FT / 3.05 M SMAC-26 26 FT / 7.93 M
SMAC-12 12 FT / 3.66 M SMAC-30 30 FT / 9.15M
SMAC-14 14 FT / 4.27 M SMAC-36 36 FT / 10.98 M
SMAC-16 16 FT / 4.88 M SMAC-40 40 FT / 12.20 M
SMAC-18 18 FT / 5.49 M SMAC-D3 DUALDISCHARGE
CABLEADAPTOR
NOTE: OTHER LENGTHSAVAILABLE, CONTACT FACTORY FOR DETAILS.
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When using the pressure switch as a electrical disconnect for any equipment shutdown function,
a means of overriding (bypassing, shunting) the pressure switch must be provided in order to
return the affected equipment to an operational mode after extinguisher discharge has occurred.
The pressure switch is a single pole single throw (SPST) type that is normally closed (NC) with
the system in the charged condition. Discharge or loss of system pressure will release the
contacts to an open state thereby cutting off any electrical current flow.
NEVER USE PRESSURE SWITCH FOR ELECTRICAL LOADS OVER RATED CAPACITY.
SWITCH SPECIFICATIONS
4.0 AMPSAT 12 VDC 2.0 AMPSAT 28 VDC
For applications requiring larger load capacities, see optional equipment section in this manual or
contactfactory.
ENGINESAND POWERED VENTILATION (BLOWERS)
DIESEL ENGINES
Continued operation of diesel engine(s) and or powered ventilation units will deplete the
extinguishing agent and may cause a fire re-flash. Diesel engine(s) must be automatically
shutdown upon extinguisher discharge.
Note: Power ventilation (blowers) that exceeds one air change per minute within the protected
compartment must be automatically shutdown upon extinguisher discharge.*
*ABYC Requirement- Standard A-4
GASOLINE ENGINES
Shutdown may be accomplished by interruption of the electrical circuit between the ignition switch
and the engine coils.
NOTE: Sea-Fire optional engine interrupt systems will automatically shutdown engines and
powered ventilation upon discharge of the fire suppression system. They are available in 12 and
24-volt models with 3, 5 or 8 control circuits. Refer to optional equipment section in this manual.
REMINDER: Sea-Fire systems shall be considered as supplementary to the number of
portable fire extinguishers required on-board and are designed and intended for enclosed
unoccupied compartment installations that are not subject to direct weather or water.
5
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76
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