Sears Craftsman 944.360350 User manual

433977 01.27.10 BY Printed in U.S.A.
Model No.
944.360350
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Owner’s Manual
ROTARY LAWN MOWER
160cc Honda Engine
Power-Propelled
22" Multi-Cut
Sears Canada, Inc., Toronto, Ontario M5B 2B8

2
Safety Rules ......................................... 2-3
Warranty............................................... 4-5
Product Specifi cations ........................... 5
Assembly/Pre-Operation ......................... 6
Operation............................................ 7-11
Maintenance Schedule.......................... 12
Maintenance..................................... 12-15
Service and Adjustments.................. 15-16
Storage............................................. 17-18
Troubleshooting................................ 18-19
Repair Parts...................................... 20-25
Sears Service ..........................Back Cover
TABLE OF CONTENTS
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result in
serious injury or death.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in contact
with plug.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual(s)
beforestarting. Be thoroughlyfamiliar with
the controls and the proper use of the ma-
chine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to oper-
ate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could
be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Do not operate the mower when barefoot
or wearing open sandals. Always wear
substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may richochet back toward the opera-
tor. Stop the blade when crossing gravel
surfaces.
• Do not operate the mower without proper
guards, plates, grass catcher or other
safety protective devices in place.
• Seemanufacturer’sinstructions for proper
operation and installation of accessories.
Only use accessories approved by the
manufacturer.
• Stop the blade(s) when crossing gravel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass. Al-
ways be sure of your footing: keep a firm
hold on the handle; walk, never run.
• Disengage the self-propelled mechanism
or drive clutch on mowers so equipped
before starting the engine.
• If the equipment should start to vibrate
abnormally, stop the engine (motor) and
checkimmediatelyfor the cause.Vibration
is generally a warning of trouble.
• Always wear safety goggles or safety
glasses with side shields when operating
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall
accidents which can result in severe injury.
All slopes require extra caution. If you feel
uneasy on a slope, do not mow it. 27
MODEL NUMBER GCV-160-LAS3AHONDA 4-CYCLE ENGINE
FLYWHEEL
KEY PART
NO. NO. DESCRIPTION
1 1240845 Grommet A, Rear Cover
2 0348433 Key, Special, Woodruff #25 x 18
4 5580659 Coil Assembly, Ignition
5 5580667 Flywheel Assembly
7 6869630 Arm, Governor
8 7229859 Rod, Governor
9 6315816 Cord, Stop Switch
10 5580683 Switch Assembly, Engine Stop
11 7526155 Holder, Wire
12 5580352 Spring, Throttle Return
13 7301591 Brake Sub-Assembly
14 2488187 Bolt, Flange #6 x 45 (CT200)
15 5580790 Spring, Brake Lever
16 2418671 Bolt, Governor Arm
17 0471623 Nut, Flange 6 mm
18 0803619 Bolt, Flange #6 x 14 (CT200)
19 1725050 Bolt, Flange #6 x 23 (CT200)
20 0442038 Nut, Special 14 mm
21 0485946 Screw, Washer Head #4x12
22 1510361 Washer, Plain 4 mm
CYLINDER BARREL
KEY PART
NO. NO. DESCRIPTION
1 7809890 Barrel Assembly, Cylinder
3 5579990 Cover, Head
4 5580006 Cover Comp., Breather
5 0636845 Bolt, Flange #6 x 12 (CT200)
6 0803619 Bolt, Flange #6 x 14 (CT200)
7 5581038 Oil Seal 25A x 62 x 6
8 1441112 Plug, Spark (BPR6ES) (NGK)
PISTON / CONNECTING ROD
KEY PART
NO. NO. DESCRIPTION
1 8571945 Piston
2 1426576 Pin, Piston
3 8270217 Rod Assembly, Connecting
4 1431055 Bolt, Connecting Rod
5 2605517 Clip, Piston Pin 13 mm
6 8571937 Ring Set, Piston (Teikoku)
CRANKSHAFT
KEY PART
NO. NO. DESCRIPTION
3 5664495 Crankshaft Comp.
5 5581012 Washer, Thrust
OIL PAN
KEY PART
NO. NO. DESCRIPTION
1 6771489 Pan Assembly, Oil
2 1452754 Gasket, Oil Filler cap
4 5664503 Extension, Oil Filler
5 5664511 Washer, Extension Lock
6 5716915 Gauge Assembly, Oil Level
8 6384341 Shaft, Governor Holder
9 6384333 Governor Assembly
10 5580287 Weight, Governor
11 5580295 Holder, Governor Weight
12 1427244 Pin, Governor Weight
13 1427251 Slider, Governor
14 5580303 Shaft, Governor Arm
15 0803619 Bolt, Flange #6 x 14 (CT200)
16 0748111 Bolt, Flange #6 x 25
18 2413862 Washer, Thrust 6 mm
19 2456697 Clip, Governor Holder
20 5581046 Oil Seal 28 x 41.25 x 6
22 1377704 ORing 14.8 x 2.4 (NOK)
23 0345900 Washer, Plain 6 mm
25 0115527 Pin, Lock 8 mm
26 1417369 Dowel Pin #8 x 20
MUFFLER
KEY PART
NO. NO. DESCRIPTION
1 8213597 Kit, Spark Arrester
2 5580485 Muffler, Complete
3 7377062 Protector, Muffler
5 5656012 Spark Arrester
6 5611397 Plate, Arrester Number
7 5737457 Gasket, Muffler
8 5580972 Bolt, Flange #6 x 79 (CT200)
9 0636845 Bolt, Flange #6 x 12 (CT200)
11 1431121 Screw, Tapping #4 x 6

26
MODEL NUMBER GCV-160-LAS3AHONDA 4-CYCLE ENGINE
3
DO:
• Mow across the face of slopes: never up
anddown.Exercise extreme cautionwhen
changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass
can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Donotmow on wet grass.Reducedfooting
could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is
notalert to thepresence of children.Children
are often attracted to the machine and the
mowing activity.
Never assume that children
will remain where you last saw them.
• Keep children out of the trimming area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and while walking backwards, look
behind and
down for small children.
• Never allow children to operate ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguishall cigarettes, cigars,pipes and
other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container
wherethereis an openflame, spark orpilot
light such as a water heater or on other
appliances.
• Never fill containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
• Removegas-poweredequipment from the
truckor trailer andrefuelit on theground. If
thisis not possible,then refuel suchequip-
mentwith a portablecontainer,rather than
from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• Iffuelisspilled on clothing, changeclothing
immediately.
• Never overfill fuel tank. Replace gas cap
and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with
the engine (motor) running. Disconnect
the spark plug wire, and keep the wire
away from the plug to prevent accidental
starting.
• Keep nuts and bolts, especially blade at-
tachment bolts, tight and keep equipment
in good condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
otherdebris build-up. Cleanoil or fuelspill-
age.Allow machine to cool before storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never attempt to make wheel height ad-
justments while the engine is running.
• Grass catcher components are subject to
wear, damage, and deterioration, which
couldexposemovingparts or allow objects
to be thrown. Frequently check compo-
nents and replace with manufacturer’s
recommended parts, when necessary.
• Mowerbladesare sharp and cancut.Wrap
the blade(s) or wear gloves, and use extra
caution when servicing them.
• Donotchange the enginegovernorsetting
or overspeed the engine.
• Maintain or replace safety and instruction
labels, as necessary.
WARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine’s exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest Sears Service Cen-
tre (See the REPAIR PARTS section of this manual).

4
WARRANTY
GENERAL: Craftsman products are warranted to be free from defects in materials
or workmanship for a specific time period as set-out below (the “Warranty Period”).
Warranties extend to the original purchaser of a Craftsman product only. Purchases
made through an online auction or through any website other than www.sears.ca are
excluded. The relevant Warranty Period commences on the original date of purchase.
Within this period, Sears Canada, Inc. will, at its sole option, repair or replace any products
or components which fail in normal use. Such repairs or replacement will be made at no
charge to the customer for parts or labor, provided that the customer shall be responsible
for any transportation cost.
EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse,
neglect (including but not limited to the use of stale fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to improper storage or use habits), improper
maintenance or failure to follow maintenance guidelines and/or instructions, failure to
operate the product in accordance with the owner’s manual or any additional instructions
or information provided at the time of purchase or in subsequent communications with
the original purchaser, accident or unauthorized alterations or repairs made or attempted
by others. Also excluded from warranty coverage – except as provided below - are the
following: maintenance, adjustments, components subject to wear including but not
limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, filters, guide
bars, lubricants, seats, grips, recoil assy’s, saw chains and bars, trimmer lines and spools,
spark plugs, starter ropers and tines, and discoloration resulting from ultraviolet light. Any
product missing the model and/or serial number identification label will be disqualified
from coverage under this warranty.
REPAIRS: Repairs have a 90 day warranty. If the defective product is still within the
Warranty Period, then the new warranty is 90 days from the date of repair or to the end of
the original Warranty Period, whichever period is longer.
DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR
WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED
OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM PROVINCE TO
PROVINCE.
IN NO EVENT SHALL SEARS BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT
OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE
OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. THE
EXCLUSIONS IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS WHERE
APPLICABLE LAW DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH SHALL
NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT SHALL
REMAIN VALID.
Sears retains the exclusive right to repair or replace the product or offer a full refund of
the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND
EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.
CUSTOMER RESPONSIBILITIES: In additional to complying with all suggested
maintenance guidelines and instructions, customers’ obligations shall include but shall
not be limited to: operating the product in accordance with the owner’s manual or any
additional instructions or information provided at the time of purchase or in subsequent
communications to the purchaser from time to time, exhibit reasonable care in the use,
operation, maintenance, general upkeep and storage of the product. Failure to comply
with these requirements will void any applicable warranty.
25
MODEL NUMBER GCV-160-LAS3AHONDA 4-CYCLE ENGINE
LABELS
KEY PART
NO. NO. DESCRIPTION
3 8311029 Label, Warning
9 7400187 Mark, Choke Indication
CHOKE
KEY PART
NO. NO. DESCRIPTION
1 8575755 Spring, Cable Return
2 8449506 Lever, Choke
3 8575763 Spring, Choke Lever
4 7229867 Rod, Stop
5 0671552 Bolt, Flange #6 x 20 (CT200)
FAN COVER
KEY PART
NO. NO. DESCRIPTION
3 3683646 Rubber Supporter (107 mm)
5 7425770 Cock Assembly, Fuel
6 2084903 Filter, Fuel
7 8571986 Tank, Fuel
8 8571994 Seal, Fuel Filler Neck
9 8572000 Clip, Tank Mounting
10 8572018 Rubber A, Tank Mounting
11 8572026 Rubber B, Tank Mounting
12 8572034 Nut, Tank Mounting
13 8572042 Cap Assembly, Fuel Tank
14 8572059 Gauge, Fuel Level
16 8572075 Tube, Fuel Tank
17 7425804 Tube, Fuel
19 8581894 Cover, Fan (T89)
20 5580527 Collar, Fan Cover
21 6978399 Collar, Fuel Cock
23 5581004 Bolt, Stud
26 0671636 Screw, Washer Head #5 x 10
29 0250647 Clip, Tube (B8)
30 0250985 Clip, Tube (B10)
33 0053595 Clip, Tube (C11)
RECOIL STARTER
KEY PART
NO. NO. DESCRIPTION
1 8140147 Starter Assembly, Recoil
8 5580634 Grip, Starter
9 8106791 Rope, Recoil Starter
11 6478812 Nut, Flange 6 mm
CAMSHAFT PULLEY
KEY PART
NO. NO. DESCRIPTION
1 7049679 Pulley, Camshaft
2 5580063 Shaft, Cam Pulley
3 7058985 Belt, Timing (84HU7 G200)
4 7526122 Rocker Arm, Intake Valve
5 7526130 Rocker Arm, Exhaust Valve
6 5580105 Shaft, Rocker Arm
7 7647118 Valve, Intake
8 5580121 Valve, Exhaust
9 5580139 Spring, Valve
10 7526148 Retainer, Valve Spring
11 0294819 Screw, Tappet Adjusting
12 0004598 Nut, Tappet Adjusting
13 6315873 ORing 6.8 x 1.9 (ARAI)
14 6839831 Seal, Valve Stem
CARBURETOR
KEY PART
NO. NO. DESCRIPTION
1 3088416 Gasket Set
2 5580162 Float Set
3 3465879 Chamber Set, Float
5 1672187 Screw Set, Drain
6 1441518 Screw Set
8 8313900 Carburetor Asssembly (BB62Z A)
9 7934714 Valve, Float
10 5580220 Nozzle, Main
13 5580238 Insulator, Carburetor
14 5580246 Gasket, Insulator
15 4581120 Gasket, Carburetor
16 5580253 Gasket, Carburetor
19 5580535 Guide, Air
20 0639419 Screw, Pan Head #5 x 6
22 0635474 Jet, Main #60
0635482 Jet, Main #62
0636126 Jet, Main #65
24 8953895 Chamber Set, Float
AIR CLEANER
KEY PART
NO. NO. DESCRIPTION
1 5580154 Tube, Breather
2 8236440 Element, Air Cleaner
3 5580410 Case Assembly, Air Cleaner
5 5664560 Packing, Air Cleaner
6 7745011 Cover, Air Cleaner
7 5580964 Bolt, Flange #6 x 86 (CT200)
8 2374742 Bolt, Flange #6 x 14

24
MODEL NUMBER GCV-160-LAS3AHONDA 4-CYCLE ENGINE
5
Serial Number:
Date of Purchase:
Gasoline Capacity / Type: 0,94 Litres (Unleaded Regular)
Oil Capacity: 0,5 Litres
Oil Type (API SG–SL): SAE 30 (above 0°C/32°F) or SAE 10W-30
Spark Plug (Gap: 0,76 mm) NGK BPR6ES
Valve Clearance (± 0.04 mm): Intake: 0.015 mm; Exhaust: 0.020 mm
Blade Bolt Torque: 35–40 ft. lbs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower
housing. Record both serial number and date of purchase in space provided above.
PRODUCT SPECIFICATIONS
LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable
Warranty Period for your Craftsman product and is based on a combination of the type of
product or component and the intended and actual use of the product or component:
1. 90 DAYS: Craftsman products intended for use or actually used for commercial,
institutional, professional or income-producing purposes
2. 2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind
mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers,
hedge trimmers and electrical products for noncommercial, nonprofessional, non-
institutional, or non-income-producing use, except for those components which are
part of engine systems manufactured by third party engine manufacturers for which
the purchase has received an separate warranty with product information supplied at
the time of purchase.
3. 1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws,
electric chain saws, trimmer attachments, baggers and pole saws for noncommercial,
nonprofessional, non-institutional, or non-income-producing use.
4. 90DAYS:Alldefectivebatteries,whichwillbereplacedduringthis90-dayWarrantyPeriod.
5. 60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn
products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS
for products used for commercial, institutional, professional or income-producing
purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs,
air filters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines,
collection bags and pulleys.
As the Warranty Period runs from the date of purchase and NOT from the date that a
product is delivered, opened, assembled or first used, plea se ensure during this time
period that your product or component has been assembled and tested for correction
operation regardless of when you intend to actually use it. Claims made after the
Warranty Period has expired will not be honored.
PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon
the original purchaser furnishing Sears Canada or its authorized third party service
provider if applicable, with the original sales receipt or other adequate written proof of
the original purchase date and identification of the product. In the event that the original
purchaser is unable to provide a company of the original sales receipt, Sears Canada
Inc. reserves the right to determine in its sole discretion what other written proof of the
original purchase date and identification of the product is acceptable.
WARRANTY

6
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your lawn
mower, all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
Handle
bracket
Knob
Bolt
MOWING
POSITION
Lower handle
LIFT
UP
Operator
presence
control bar
Upper
handle
LIFT
UP
Handle
knob
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be
used as a mulcher. To convert mower to
bagging or discharging, see “TO CON-
VERT MOWER” in the Operation section
of this manual.
Frame
opening
Vinyl
bindings
Frame
handle
TOREMOVEMOWERFROMCARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton
and lay end panel down flat.
3. Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and
check carton thoroughly for additional
loose parts.
HOW TO SET UP YOUR MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operating
position and align hole in handle with one
of three height positioning holes.
2. Insert handle bolt through handle and
bracket and secure with knob.
3. Repeat for opposite side of handle.
4. Remove protective padding, raise up-
per handle section into place on lower
handle and tighten both handle knobs.
5. Remove any packing material from
around control bar.
Your lawn mower handle can be adjusted
for your mowing comfort. Refer to “AD-
JUST HANDLE” in the Service and Adjust-
ments section of this manual.
23
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 944.360350
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.
KEY PART NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
1 434776 Drive Control Assembly (Includes Cable) 2 406260X428 Cover, Top 3 406262 Pulley 4 190038 Lever, Drive Control 5 406261X428 Cover, Bottom 6 181698 Screw 7 400235X479 Mouinting Bracket, Drive Control 9 472411 Cable, Drive 12 421527 Belt, Drive 13 432738 Gear Case Assembly, Complete 14 194128 Pulley, Drive 15 431118 Kit, Wheel Adjuster, Rear, RH (Includes Red Knob and Pushnut) 16 431119 Kit, Wheel Adjuster, Rear, LH (Includes Red Knob and Pushnut) 17 413808 Nut, Push 18 419345X615 Selector Knob, Front 19 419470X615 Selector Knob, Rear 20 427023 Cover, Drive 22 428867 Bolt
25 421515X004 Mounting Bracket, Drive Cover 26 421516X004 Bracket, Gearcase 27 67725 Washer 28 12000058 E-Ring 7/16 29 189403 Cover, Dust, Wheel 30 191730 Nut, Hex 31 404845 Pawl, Drive 32 405745X427 Wheel & Tire Assembly, Rear 33 409148 Nut, Flangelock 3/8-16 34 404835 Pinion 35 431116 Kit, Wheel Adjuster, Front, RH (Includes Red Knob and Pushnut) 36 431117 Kit, Wheel Adjuster, Front, LH (Includes Red Knob and Pushnut) 37 163409 Screw, Hi-Lo Thread 40 400246X427 Wheel & Tire Assembly, Front 41 421114 Kit, Water Washout Assembly 42 419735 Fitting, Water Washout 43 415585 Washer, Lock, Internal Tooth 44 415586 Locknut, Hex, with O-Ring 55 406558 Spring, Return 59 430625X004 Support Bracket 60 428867 Bolt

22
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 944.360350
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7
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize
yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
OPERATION
Wheel Adjuster
(on each wheel)
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Operator presence control bar
Handle knobs
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. WARNING: The blade turns when the engine is running.
Operator presence control bar – must
be held down to the handle to start the
engine. Release to stop the engine.
Starter handle – used for starting engine.
Drive control levers – used to engage
power-propelled forward motion of mower.
Mulcher door – allows conversion to
discharging or bagging operation.
Muffler
Grass
catcher
Drive control lever
Spark plug
Engine oil cap
with dipstick
Air filter
Gasoline filler cap
Housing
Mulcher door
Starter
handle
Fuel valve lever

8
• Forward motion will stop when either
the operator presence control bar or
drive control lever are released. To stop
forward motion without stopping engine,
release the drive control lever only. Hold
operator presence control bar down
against handle to continue mowing
without self-propelling.
NOTE: If after releasing the drive control
the mower will not roll backwards, push
the mower forward slightly to disengage
drive wheels.
DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may
become “loose”, resulting in decreased
speed. There is a turnbuckle on the drive
control housing to increase tension on the
drive cable. Proceed as follows:
1. Turn unit off and disconnect spark plug
wire from spark plug.
2. Rotate turnbuckle on drive control to
increase drive speed.
3. Operate mower to test drive speed.
Readjust as required.
4. If condition fails to improve after the
above steps (forward speed remains
the same), your drive belt is worn and
should be replaced.
The operation of any
lawn mower can result
in foreign objects thrown
into the eyes, which can
result in severe eye dam-
age. Always wear safety glasses or eye
shields while operating your lawn mower
or performing any adjustments or repairs.
We recommend a standard safety glasses
or wide vision safety mask worn over
spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
Engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under
any circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
• Self-propelling is controlled by hold-
ing the operator presence control bar
down to the handle and pulling the drive
control lever rearward to the handle.
The further toward the handle the lever
is pulled, the faster the unit will travel.
TO ENGAGE DRIVE CONTROL
Drive
control lever
DRIVE CONTROL DISENGAGED
Operator presence
control bar
Adjustment
turnbuckle
Adjustment
turnbuckle
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit
your requirements. Medium position is
best for most lawns.
• To change cutting height, pull up on
adjuster lever, move wheel up or down
to suit your requirements and release
adjuster lever. Be sure all wheels are in
the same setting.
NOTE: Adjuster is properly positioned
when lever inserts into hole in plate.
21
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 944.360350
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.
KEY PART NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
1 184576 Upper Handle Assembly (Includes Foam Grip) 2 433745 Cable, Engine Zone Control / Rear Door Prop 3 429930X004 Bracket, Upstop 6 189713X428 Handle Knob 7 750634 Screw #10-24 x 1/2 8 426432X428 Control Bar 9 424209 Rear Door Assembly 11 425575 Hairpin, Door/Handle Pivot 17 431238 Rear Baffle 18 132004 Keps Locknut 1/4-20 19 194788 Rope Guide 20 429157 Rear Skirt 21 419949 Spring, Rear Door, LH, Black 22 141841 Screw, Panhead, Torx #20 24 419948 Spring, Rear Door, RH, Grey 26 419945 Screw, Rear Door/Handle Pivot 28 72250505 Bolt, Carriage 5/16-18 x 5/8 30 429016 Grassbag
31 419951 Frame, Grass Catcher 32 419944 Latch, Mulcher Door 33 423358 Mulcher Door 34 419946X615 Bracket, Grassbag 36 175735 Hinge Bracket Assembly 37 428867 Screw 38 419942X428 Discharge Deflector 39 429583X479 Handle Bracket, LH 40 429584X479 Handle Bracket, RH 41 150406 Screw, Dogpoint 3/8-16 x 1-1/8 42 193000 Spring, Torsion 43 191730 Nut, Hex, Nylock 44 431946 Kit, Lawn Mower Housing 45 175650 Rod, Hinge 46 421782 Blade Adapter / Pulley 47 421825 Blade, 22" 48 851074 Washer, Hardened 49 850263 Washer, Helical 50 851084 Screw, Machine, Hex Head 3/8-24 x 1-3/8 Grade 8
51 430599 Front Baffle 52 404763 Decal, Danger 53 17000510 Screw 56 17411312 Screw, Hex Washer Head #13 x 3/4 57 155377 Nut, Hex 58 421241X479 Lower Handle 59 191574 Handle Bolt 62 420474X004 Belt Retainer 63 178848 Screw #10-16 x 5/8 64 - - - Engine, Honda, Model Number GCV160- LAS3A (See Breakdown) 70 182748 Grip, Foam 83 750097 Screw 84 428124 Fastener, Push 85 429801X004 Mounting Brackeet, Skirt 96 197991 Clip, Cable 97 431881X004 Bracket - - 433977 Owner’s Manual, English - - 400978 Owner's Manual, French
KEY PART NO. NO. DESCRIPTION

20
CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 944.360350
REPAIR PARTS
3
7
8
9
11
11
17
18
19
21
22 24
26
26
28
28
30
31
32
33
34
36
37
38
39
40
42
43 44
45
46
47
48
49
50
51
52 53
56
56
57
57
57
58
59
59
59
22
34
37
64
84
96
57
28
28
1
70
6
6
6
56
37
20
83 85
2
63
41
41
53
97 62
9
Grass bag
bracket Grass
catcher
handle
Grass
catcher
frame hook
Rear door
Full bag
indicator
window
SIDE DISCHARGING
• Rear door must be closed.
• Open mulcher door and install dis-
charge deflector under door as shown.
• Mower is now ready for discharging
operation.
• To convert to mulching or bagging
operation, discharge deflector must be
removed and mulcher door must be
closed and locked.
Unlock
latch
Discharge
deflector
Open
mulcher door
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
• Lift rear door of the lawn mower and
place the grass catcher frame hooks
onto the grass bag brackets.
• To convert to mulching or discharging
operation, remove grass catcher and
close rear door.
NOTE: Rear door will remain open until
operator presence control bar is held
down to the handle.
CAUTION: Do NOT force rear door to
close. Serious damage to your mower
could result.
LEVER BACKWARD
TO LOWER MOWER
LEVER
FORWARD
TO RAISE MOWER
Plate
Lever

10
• Change the oil after every 25 hours of
operation or each season. You may
need to change the oil more often
under dusty, dirty conditions. See “TO
CHANGE ENGINE OIL” in the Mainte-
nance section of this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel fresh-
ness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
Grass
catcher
frame
handle
Bag
handle
SIMPLE STEPS TO
REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed and locked.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed and locked.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed.
CAUTION: Do not run your lawn mow-
er without rear door closed or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear door
removed or propped open.
TO EMPTY GRASS CATCHER
Empty the grass catcher when clippings
are visible in the full bag indicator window.
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both
frame handle and bag handle.
NOTE: Do not drag the bag when empty-
ing; it will cause unnecessary wear.
BEFORE STARTING ENGINE
ADD OIL
Your lawnmower is shipped without oil in
the engine. For type and grade of oil to
use, see “ENGINE” in the Maintenance
section of this manual.
CAUTION: DO NOT overfill engine with
oil, or it will smoke on startup.
1. Be sure lawnmower is level.
2. Remove oil fill cap/dipstick from oil fill
spout.
3. You recieve a container of oil with the
unit. Slowly pour the entire container
down the oil fill spout into the engine.
4. Insert and tighten oil fill cap/dipstick.
IMPORTANT:
• Check oil level before each use. Add oil
if needed. Fill to full line on dipstick.
Oil fill cap /
dipstick Gasoline filler cap
Lower
mark
Upper
mark
TO STOP ENGINE
• To stop engine, move throttle control
lever to STOP position. Wait until blade
and all moving parts have stopped and
turn fuel valve to OFF position if you do
not intend to restart the engine soon.
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product
and should be considered normal. 19
Does not start 3. Stale fuel. 3. Empty fuel tank and refill tank
(continued) with fresh, clean gasoline.
4. Water in fuel. 4. Empty fuel tank and refill tank
with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
10.Fuel valve lever is OFF. 10.Turn fuel valve lever ON.
Loss of power 1. Rear of housing or cutting 1. Raise rear of mower housing
blade dragging in grass. one (1) setting higher.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air filter. 3. Clean/replace air filter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten bolt.
uneven 2. Wheel heights uneven. 2. Set all wheels at same height.
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten bolt.
vibration 2. Bent engine crankshaft. 2. Contact a Sears or other
qualified service centre.
Starter rope 1. Engine flywheel brake is on 1. Depress control bar to
hard to pull when control bar is released. upper handle before
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a Sears or other
qualified service centre.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not filling 2. Lift on blade worn off. 2. Replace blade.
(If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of housing or cutting 2. Raise rear of mower housing
blade dragging in grass. one (1) setting higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to suit.
right for you.
Loss of drive 1. Belt wear. 1. Check/replace drive belt.
or slowing of 2. Belt off of pulley. 2. Check/reinstall drive belt.
drive speed 3. Drive cable worn or broken. 3. Replace drive cable.
4. “Loose” drive control system. 4. Adjust drive control.
PROBLEM CAUSE CORRECTION

18
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine while
in storage.
• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
3. Pull starter handle slowly a few times
to distribute oil.
4. Replace with new spark plug.
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to protect it from dust and dirt.
• Cover your unit with a suitable protec-
tive cover that does not retain moisture.
Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
CAUTION: Never store the lawn
mower with gasoline in the tank inside a
building where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure.
Does not start 1. Dirty air filter. 1. Clean/replace air filter.
2. Out of fuel. 2. Fill fuel tank.
PROBLEM CAUSE CORRECTION
TROUBLESHOOTING - See appropriate section in manual unless directed
to a Sears Parts & Repair Centre.
11
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. See “CLEANING” in the
Maintenance section of this manual.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be
exposed to direct sunlight.
• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the
grass blades. If the lawn is overgrown
it will be necessary to raise the height of
cut to reduce pushing effort and to keep
from overloading the engine and leaving
clumps of mulched grass. For extremely
heavy grass, reduce your width of cut
by overlapping previously cut path and
mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
MAX 1/3
1. Be sure fuel valve is in the ON po-
sition.
2. Move choke lever to ON ( ) position.
3. Pull starter handle quickly. Do not allow
starter rope to snap back.
NOTE: The choke lever automatically
begins moving to the OFF position when
operator presence control bar is held
down to handle.
NOTE: Allow a cold engine to warm up
for one minute before starting the blade.
See “BLADE CONTROL” in this section of
this manual.
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such
attachments are hazardous, will damage
your mower and could void your warranty.
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing effort
and to keep from overloading the engine
and leaving clumps of grass clippings.
It may also be necessary to reduce
ground speed and/or run the lawn
mower over the area a second time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most cut-
ting conditions, the engine speed should
be set in the FAST position.
• Pores in cloth grass catchers can
become filled with dirt and dust with use
and catchers will collect less grass. To
prevent this, regularly hose catcher off
with water and let dry before using.
• Keep top of engine around starter clear
and clean of grass clippings and chaff.
This will help engine air flow and extend
engine life.
Fuel valve lever
ON ( )
OFF Choke lever
ON
OFF

12
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
BEFORE
EACH
USE
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
1- Change more often if operating under a heavy load or in high outdoor temperatures.
2- Service more often if operating in dirty or dusty conditions.
3- Replace blades more often when mowing in sandy soil.
4- Charge 48 hours at end of season.
5- And after each 5 hours of use.
(if so equipped)
Electric-Start mowers
Power-Propelled mowers
Use a scraper
to clean under deck
*
**
***
****
MAINTENANCE
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain unit as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year, replace the spark
plug, clean or replace air filter element
and check blade for wear. A new spark
plug and clean/new air filter element
assure proper air-fuel mixture and help
your engine run better and last longer.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated
(See “LUBRICATION CHART”).
LUBRICATION CHART
Spray lubricant
See "ENGINE" in Maintenance section.
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will
attractdust and dirtthat willshorten the lifeof
the self-lubricating bearings. If you feel they
mustbe lubricated, use only adry,powdered
graphite type lubricant sparingly.
Wheel
adjuster (on
each wheel)
Engine oil
Rear door
hinge
Handle bracket mounting pins
Mulcher
door hinge
pin
17
CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due
to suspected carburetor problems, take
your lawn mower to a Sears or other
qualified service center for repair and/or
adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding
the engine above the factory high speed
setting can be dangerous. If you think
the engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
ENGINE SPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to a
Sears or other qualified service center for
repair and adjustment.
STORAGE
Immediately prepare your lawn mower for storage at the end of the season or if the unit
will not be used for 30 days or more.
FOLD
FORWARD
FOR
STORAGE
MOWING
POSITION
Lower handle
Operator
presence
control bar
Upper
handle
Handle
knob
Handle
bracket
Knob
Bolt
LAWN MOWER
When lawn mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire lawn mower (See
“CLEANING” in the Maintenance sec-
tion of this manual).
2. Lubricate as shown in the Maintenance
section of this manual.
3. Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage
and wear. Replace if necessary.
4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
You can fold your handle for storage.
1. Loosen the two (2) handle knobs on
sides of the upper handle and allow
handle to fold down to the rear.
2. Remove the two (2) handle knobs and
carriageboltsonsides of the lowerhandle
andpivotentire handle assemblyforward
and allow it to rest on mower.
3. Reinstall knobs and carriage bolts to
lower handle / handle brackets for safe
keeping.
• When setting up your handle from
the storage position, lower handle will
require manually locking into mowing
position.
IMPORTANT: When folding the handle
for storage or transportation, be sure to
fold the handle as shown or you may dam-
age the control cables.

16
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service and adjustments:
1. Release control bar and stop engine.
2. Make sure the blade and all moving parts have completely stopped.
3. Disconnect spark plug wire from spark plug and place wire where it cannot come in
contact with plug.
Handle
bracket
Knob
Bolt
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in
the Operation section of this manual.
REAR DEFLECTOR
Thereardeflector,attachedbetweenthe rear
wheelsofyourmower,isprovidedtominimize
the possibility that objects will be thrown out
of the rear of the mower into the operator
mowing position. If the deflector becomes
damaged, it should be replaced.
TO REMOVE DRIVE BELT
1. Remove screws securing rear baffle.
2. Turn lawn mower on its side with air
filter and carburetor down.
3. Remove rear baffle from mower.
4. Remove blade bolt, lockwasher, hard-
ened washer and blade.
5. Remove debris shield.
6. Remove gearcase belt keeper.
7. Remove drive belt.
TO REPLACE DRIVE BELT
1. Place new drive belt on gearcase pul-
ley.
NOTE: Always use factory approved belt
to assure proper fit and long life.
2. Reinstall gearcase belt keeper. Be
sure the new drive belt is inside the
tabs of the gearcase belt keeper.
3. Position the blade adapter on the en-
gine crankshaft. Be sure key in adapter
and crankshaft keyway are aligned;
and that the drive belt is inside the tabs
of the belt retainer.
4. Place rear baffle in mower housing.
5. Reinstall debris shield.
6. Reinstall blade.
7. Return mower to upright position.
8. Reinstall rear baffle screws.
TO ADJUST HANDLE
Your handle has three (3) height positions
- adjust to a height that suits you.
1. Remove knob and carriage bolt on one
side of the lower handle.
2. While holding handle assembly,
remove knob and carriage bolt from
opposite side, align hole in handle with
desired hole in handle bracket and
reassemble bolt and knob and tighten
securely.
3. Align opposite side of handle with
same positioning hole and secure with
bolt and knob.
Blade
bolt
Hardened washer
Lockwasher
Blade
adapter
Blade
Belt
retainer
Gearcase
belt keeper
Debris
shield
Rear
baffle
Gearcase
pulley
13
LAWN MOWER
Always observe safety rules when per-
forming any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
DRIVE WHEELS
Check rear drive wheels each time before
you mow to be sure they move freely.
The wheels not turning freely means trash,
grasscuttings,etc.arein the drive wheelarea
and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be
sure to clean both rear wheels.
BLADE CARE
For best results, mower blade must be kept
sharp. Replace a bent or damaged blade.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your mower. Using a blade not approved
by the manufacturer of your mower is haz-
ardous, could damage your mower and
void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.
3. Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hardware
(bolt, lock washer, hardened washer).
6. Remove debris shield.
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
1. Position blade adapter on engine crank-
shaft. Be sure key in adapter and crank-
shaft keyway are aligned; and that drive
belt is inside tabs of belt retainer.
2. Install debris shield.
3. Position blade on the blade adapter.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on blade adapter.
4. Be sure the trailing edge of blade (oppo-
site sharp edge) is up toward engine.
5. Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
6. Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35–40 ft. lbs.
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approved bolt shown in the Repair Parts
section of this manual.
5/8" bolt or pin
Center hole
Blade
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade - but if you do, be sure blade is bal-
anced. An unbalanced blade will cause
eventual damage to mower or engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone bal-
ancer. (Whenusingaconebalancer,follow
instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Blade bolt
Crank-
shaft
keyway
Hardened
washer
Lockwasher
Blade adapter
Key
Blade
Trailing edge
Belt
retainer
Debris shield

14
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for dam-
age or deterioration. Through normal
use it will wear. If catcher needs replac-
ing, replace only with approved replace-
ment catcher shown in the Repair Parts
section of this manual. Give the lawn
mower model number when ordering.
GEAR CASE
• To keep your drive system working
properly, the gear case and area around
the drive should be kept clean and free
of trash build-up. Clean under the drive
cover twice a season.
• The gear case is filled with lubricant to
the proper level at the factory. The only
time the lubricant needs attention is if
service has been performed on the gear
case.
• If lubricant is required, use only Texaco
Starplex Premium 1 Grease, Part No.
750369. Do not substitute.
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer’s service
outlet.
LUBRICATION
Use only high quality detergent oil rated
with API service classification SG–SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, empty fuel tank by running en-
gine until fuel tank is empty.
1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
2. Remove oil fill cap/dipstick; lay aside
on a clean surface.
3. Tip lawn mower on its side as shown
and drain oil into a suitable container.
Rock lawn mower back and forth to re-
move any oil trapped inside of engine.
NOTE: Multi-viscosity oils (5W30, 10W30
etc.) improve starting in cold weather, and
you should check your engine oil level fre-
quently to avoid possible engine damage
from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil level.
4. Wipe off any spilled oil from lawn
mower or side of engine.
5. Fill engine with oil. Slowly pour oil
down the oil fill spout into the engine.
6. Wait one minute to allow oil to settle.
Use guage on oil fill cap/dipstick for
checking level. Insert dipstick into
the tube and rest the oil fill cap on the
tube. DO NOT thread the cap into the
tube when taking reading.
Container
Oil fill cap /
dipstick
Lower
mark
Upper
mark
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every 100 hours of
operation or every season, whichever oc-
curs first. Service air cleaner more often
under dusty conditions.
7. Continue adding small amounts of
oil and rechecking the dipstick until it
reads full. DO NOT overfill, or engine
will smoke on startup.
8. Always be sure to retighten oil fill cap/
dipstick before starting engine.
9. Reconnect spark plug wire to spark
plug.
15
TO CLEAN AIR FILTER
1. Remove cover.
2. Carefully remove cartridge.
3. Clean by gently tapping on a flat sur-
face. If very dirty, replace cartridge.
CAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean car-
tridge. They may cause deterioration of the
cartridge. Do not oil cartridge. Do not use
pressurized air to clean or dry cartridge.
4. Install cartridge, then replace cover.
WATER WASHOUT FEATURE
Your lawn mower is equipped with a fitting
that allows quick and easy cleaning of
the underside of the housing. To use this
feature, proceed as follows:
1. Move lawn mower to an area of cut
grass or another hard surface.
NOTE: Water, grass and other debris will
drain from beneath the mower housing
during the washout process.
2. Remove grass catcher and discharge
chute assembly from lawn mower.
3. Close mulcher door (if equipped).
4. Connect a garden hose to the fitting
where shown.
IMPORTANT: Be sure the garden hose is
not routed under the lawn mower housing
or entangled in the wheels.
5. Turn on water supply and check for
leaks at the fitting.
If no leaks are present, start engine (as
described in the Operation section of
this manual) and let engine run until the
underside of the lawn mower is clean.
WARNING: Do not engage the drive
system during the washout process.
6. Shut off the engine.
7. Shut off water supply and remove
hose from fitting.
CAUTION: Do not remove hose from
fitting while engine is running. Water in
engine can result in shortened engine life.
8. Start engine (as described in the Op-
eration section of this manual) and let
engine run for a full minute to remove
excess water from mower.
Hose
Fitting
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a
season. Scrape underside of cover with
putty knife or similar tool to remove any
build-up of trash or grass on underside of
drive cover.
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in the “PRODUCT SPECIFICATIONS”
section of this manual.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of built-grass and
trash. Clean the underside of your mower
after each use.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with plug.
• Clean the underside of your lawn mower
by scraping to remove build-up of grass
and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water
out. Water in engine can result in short-
ened engine life.
Tab
Cartridge
Filter cover
Slot