Senoven SEN 1602 Operating instructions

MODEL
SEN 1602
MICROPROCESSOR CONTROL
BLOWING OVEN
USER & MAINTENANCE MANUAL
ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ

1 SEN 1602 / SENOVEN
WARRANTY CERTIFICATE
SERIAL NUMBER :
SALE DATE :
Sold at the above date SEN –1602 MODEL MICROPROCESSOR CONTROL BLOWING OVEN is guaranteed
against production failures for …Year by ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ.
Warranty Terms;
-Warranty terms start after the product delivery for…year.
- Documents are invalid, if haven’t sale date and confirm signature of company. You have to show the
warranty certificate to benefit from the warranty.
- Device is guaranteed against defects if mount and use as described ın the use and maintenance manual.
- Detection the location of defects, and elimination of the problems are responsibilities of the ŞENGUN
MAKİNA…
- Warranty terms includes only one device. You can’t claim any rights or compensation for another devices.
- If Changes are made at the type, model and serial numbers, the warranty eliminates.
- If material, worker or assembly defects appear, repaired free by ŞENGÜN MAKİNA at the product
warranty period (Transportation cost is not included).
- Failures are only repaired by ŞENGÜN MAKİNA’s personal. The intervention of unauthorized person,
cancel the appliance of warranty.
- Installation have to be done by ŞENGÜN MAKİNA’s personal. İf usage place changes, customer must give
information to ŞENGÜN MAKİNA
- In the event of failure service must be informed.
- The failures and damages given by external factors are out of the warranty terms.
- Any failure of the product warranty period is added to the product warranty time. The repair time is until
20 working days.
AUTHORIZED PERSON
STAMP –SIGNATURE

2 SEN 1602 / SENOVEN
IMPORTANT WARNINGS AND SAFETY INFORMATIONS
WARNING: This manual contains important safety and installation-operation instructions. Require all
operators to read this manual thoroughly before installing, operating or servicing this equipment. Improper installation,
adjustment, alteration, service or maintenance can cause property damage, injury or death.
WARNING: This appliance is not intended for use by young children or infirm persons unless they have
been adequately supervised by a responsible person to ensure that they can use the appliance safely. Young children
should be supervised to ensure that they do not play with the appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing
or servicing this equipment.
WARNING! Do not work around conveyor belt with long hair, loose clothing, or dangling jewelry.
Getting caught in the belt could result in serious injury.
WARNING! For your safety, do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
WARNING! If the power supply cord damaged, do not attempt to operate the unit. Contact a service
agent or qualified electrician to repair!
WARNING! Do not use paper when placing food product through the oven! Usage of flammable
materials may cause a fire and should never be placed in the oven.
WARNING! Do not put any object to anywhere of the oven except the conveyor.
WARNING! Always be careful while you are working.

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The oven must be placed under a ventilator to provide for adequate air supply.
Minimum clearances must be provided from all walls and combustible materials. Look “spacing
requirements” section for more information.
Always keep the oven clean and clear combustible materials.
Keep adequate clearance for air openings.
Do not obstruct the ventilation holes.
The oven is to be operated only on as shown on the specification plate.
This manual should be retained for future reference.
Prepare a list of what you should do when you smell gas and keep it near the oven.
Gas does not pass through the burner without electricity.
Responsibilities of the Purchaser Company
Responsibilities of the purchaser company are written at bottom;
To see that the electric and gas services for the oven are installed in accordance with the manufacturers
specification.
İnstalling the oven and placing it as suggested at the catalogue.
To see that the electric services are connected properly by a qualified installer of your choice.
Cleaning and maintenance are the most important factors of oven performance. The processes
which are not available in the manual can cancel the appliance of warranty, cause property
damage, injury or death. Read and understand the instructions in the manual

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CONTENTS
WARRANTY CERTIFICATE
SECTION 1: INTRODUCTION
1.1 Introduction of Body Components
1.2 Functions of Components
1.2.1 Oven Body
1.3 Overlap Assembly
1.4 Microprocessor Control
1.5 Cooking Function
1.6 Conveyor (Belt)
1.7 General Information
1.8 Oven Specifications
1.9 Electrical and Technical Specifications Table
1.10 Dimensions
SECTION 2: ASSEMBLE
2.1 Product Out sheet
2.2 Front/Back Waste Collecting Sheet
2.3 Entry and exit cover sheet
2.4 Stopper Sheet (Optional)
2.5 Belt Assembly
2.6 Belt Wire Assembly
2.7 Hıgh Chassis Assembly
2.8 Low Chassis Assembly
2.9 Chassis-Oven Assembly
2.10 Double Floor Oven Assembly
2.11 Triple Floor Oven Assembly
2.12 Air Duct Disassembly / Assembly

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SECTION 3: INSTRUCTIONS FOR USE
3.1 Distance Requirements
3.2 Ventilation
3.3 General Information of Ventilation
3.4 Ventilation Advice
3.5 Gas Connection
3.6 Installation Elements
3.7 SEN 1602 Oven Technical Specifications Table
SECTION 4: PROGRAMMING-START & STOP
4.1 Utility Programs
4.2 Manual Operation
4.3 Standby Mode
4.4 Warnings
4.5 Shutdown
4.6 Error / Warnings Messages
4.6.1 Temperature Determine Failure
4.6.2 Temperature does not Rise
4.6.3 Belt Engine Failure
4.6.4 Temperature Limit Exceeded
4.6.5 Low Battery Warning
4.6.6 Ready
4.6.7 Burner Failure
4.7 Functions
4.7.1 Temperature Switch
4.7.2 Electrical Installations
4.7.3 Limitation Requirements –Gas Ovens
4.7.4 Operator Maintenance
4.7.5 Cleaning Instructions
4.7.6 Protective Maintenance
SECTION 5: COOKED PRODUCTS
5.1 Some of the Cooked Products
5.2 Cooking Time and Temperature
5.3 Total Cooking Calculation
5.4 Sample Capacity Table

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SECTION 6: SPARE PARTS MANUAL
SECTION 7: ELECTRICAL DIAGRAM
SECTION 8: TROUBLESHOOTING
8.1 Temperature Limit Exceeded
8.2 Low Battery Warning
8.3 Belt Engine Failure
8.4 Temperature Determine Failure
8.5 Temperature does not Rise
8.6 Burner Failure
8.7 Products do not Cooked
8.8 Contact with Technical Services
SECTION 9: LABELS
NOTES

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SECTION 1: INTRODUCTION
1.1 1.1 Introduction of Body Components
Note: Entrance of product depends for the cooking style. The out sheet can be attached other side of the oven.
1.2 Functions of parts
1.2.1 Oven Body
Every SEN series oven has a main body.
CONVEYOR BELT
OVEN CHAMBER
OVEN CHAMBER
COVER
CONTROL
BOX
SWITCH
WINDOW
CHASIS
CONVEYOR BELT
STOPER
PRODUCT EXIT
LCD CONTROL
SCREEN
ELECTRICAL INPUT
GAS ENTRANCE
COOLER FAN

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1.3 Overlap Assembly
1.4 Microprocessor Control:
Every single oven is controlled by separate programmable microprocessor. The microprocessor controls all functions
of the oven. Oven temperature can be set between 150°C to 315°C. And the cooking time can be set between 1 - 30
minutes. Standby Mode provides energy saving. Also service module helps to the technicians. You can cook standard
and delicious products in a short time.
1.5 Cooking Function:
The oven cooks the products standard and delicious by circulating compressed air.
1.6 Conveyor (Belt):
Conveyors provide the input and output of the product. Belt is controlled by microprocessor. Cooking time can be
set between 1 - 30 minutes. The speed of belt determines the Products cooking time. The width of belt is 562 mm
and consist by interlocking wires.
SEN series ovens can be used to overlap
two or three. The ovens assembled to the
chassis and connect each other.
AIR DUCT
CONVEYOR BELT
WINDOW
AIR DUCT

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1.7 General Informations:
Informations which are located at the following pages will guide you at installation of the oven.
First of all check the parts of oven carefully.
Before the installation determine a safety place for oven.
1.8 Oven Specifications:
SEN 1602
Conveyor Belt Width :
562 mm.
Heating Chamber Length :
710 mm.
Heating Chamber Size :
L 710 mm. X W 566 mm x H 72mm.
Conveyor Cooking Area :
0,4 m²
Overall Dimensions for Single Oven :
Oven Width: 995 mm.
Oven Height: 448 mm.
Total Long: 1555 mm.
Overall Dimensions for Double Oven :
L 1555 x W 995 x H 1512
Overall Dimensions for Triple Oven
L 1555 x W 995 x H 1616
Chassis Dimensions of the Single oven :
Chassis Height 620 mm.
Chassis Dimensions of Triple :
Chassis Height 265,5 mm.
Weight :
140 kg.
Transportation Weight :
210 kg.
Transportation Size :
L 1530 mm x W 1240 mm x H 700 mm.
Average Gas Usage :
0,68 m³/ saat
Usage of gas :
1,375 m³ / saat
Capacity :
13 kw
Allowable Temperature Range :
150 °C – 300 °C
Conveyor Drive System :
208 - 300 Volt Microprocessor
Conveyor control system.
Cooking Time :
1 dk. –30 dk. Adjustable
Insulation :
4 Side
Heat Source :
1 Burner
Oven Chamber :
Steel (Galvanized)
Steel Enclosure :
430 Stainless Steel
DB Level :
< 65 dba
Source :
Electricity and Gas
Note: Burner does not heat the oven every moment. Because Oven Protects chamber temperature. If the chamber
temperature is enough, burner shuts down.
1.9 Electrical and Technical Specifications Table:
Electrical and Technical Specifications Table
Voltage
Faze
N
T (PE)
Ampere
Loading
Gas Inlet
Pressure
Capacity
(Kw)
Full
Performance
Gas Usage
Average
Gas Usage
BTU
230
1
1
1
2
21 mbar
13 kW
1,375 m³/
hour
0,65 m³
/hour
40,000
/hour
Power Supply: Mono FAZE, 230 V AC, 50 Hz / 2 Amp: 1Nötr, 1 Grounding
IMPORTANT: Electrical input connection must be connected according to the order of the input terminals.
(PHASE TO PHASE, NEUTRAL TO NEUTRAL, –GROUNDING TO GROUNDING)
Note: Specifications can be changed by Şengün Makina. Above Specifications are given for information.

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1.10 Dimensions:
Single Oven
(Isometric)
Duplex
(Side View)
Front View
GAS ENTRANCE DIMENTIONS
GAS
ELECTRICITY

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Triplex
(Side View)
SIDE COVER
DISTANCE
BETWEEN WALL
GAS ENTRANCE
ELECTRICAL INPUT
Top View

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SECTION 2: ASSEMBLE
NO
PART NAME
UNIT
1
Product Out Sheet
1
2
Forward/Back Waste Collecting Sheet
2
3
Entry and exit cover plate
2
4
Stopper (Optional)
1

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2.1 Forward/Back Waste Collecting Sheet:
Attach the product out sheet to the conveyor chassis as shown in the figure. And Push it.
2.2 Front/Back Waste Collecting Sheet:
Front and back waste collecting sheets are taken out as shown in pictures.

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2.3 Entry and Exit Cover Sheet:
Covers are set as desired through holes which are different levels. Covers are attached by bakelite bolts.
2.4 Stopper (Optional):
Stopper, blocks the products and keep them into the belt. Stopper is attached to the belt.

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2.5 Belt Assembly:
The conveyor is mounted inside the machine as shown in the picture.
The drive shaft is centered on the clutch pipe.

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Clutch pipe is attached by the drive shaft spring as shown in the figure.
Belt assembly is completed. For disassembly, use every steps in reverse order.

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2.6 Belt Wire Assembly:
For disassembly, use every steps in reverse order.
Not: Clean the belt wire once a week or month for better performance.
2. Attached by pliers (Middle connecting
wire)
1. Installed as shown in the figure. (Edge
connecting wire left and right)
3. If belt wire problem appears, remove a
wire as shown in the figure.
4. The final wire assembly

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2.7 High Chassis Assembly:
00038M (SEN1602) HIGH CHASSIS SPARE PARTS LIST
ITEM
SPARE PART
NUMBER
SPARE PARTS DESCRIPTION
UNIT
ITEM
SPARE PART
NUMBER
SPARE PARTS DESCRIPTION
UNIT
1
01981
CHASSIS LEG SHEET
4
9
01957
BOLT
18
2
01785
BRACKET SHEET
2
10
01787
BRACKET SHEET
1
3
00039M
BRACKET
2
11
01959
NUT
2
4
01977
BRACKET SHEET
2
12
01961
WASHER
2
5
01786
BRACKET SHEET
2
13
00051
WASHER
2
6
01958
BOLT
32
14
00048
BOLT
2
7
01960
WASHER
48
15
01964
WHEEL
4
8
01965
NUT
48
16
01963
WASHER
16

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2.8 Low Chassis Assembly:
00040M (SEN 1602) LOW CHASSIS SPARE PARTS LIST
ITEM
SPARE PART
NUMBER
SPARE PARTS DESCRIPTION
UNIT
ITEM
SPARE PART
NUMBER
SPARE PARTS DESCRIPTION
UNIT
1
01797
CHASIS LEG SHEET
4
8
01959
NUT
18
2
02059
BRACKET SHEET
2
9
01960
WASHER
16
3
00041M
BRACKET
2
10
01965
NUT
16
4
01958
BOLT
16
11
00051
WASHER
2
5
01799
BRACKET SHEET
1
12
00048
BOLT
2
6
01957
BOLT
18
13
01964
WHEEL
4
7
01961
WASHER
18
14
01963
WASHER
16